Tower Cranes European Range - The Manitowoc Company
TRAINING COURSE 2021Tower cranes – European rangeSaint Pierre de Chandieu - FranceYes! We Care09/2020
ContactsSophie BARTHÈSTraining Planning coordinatorCdf@manitowoc.com 33 (0) 4 69 85 92 20Emmanuel KIRCHNERTraining center ManagerCdf@manitowoc.com 33 (0) 4 69 85 92 20 33 (0) 6 15 24 51 00Your regional organization contact :Jurek GRZESZEKAfrica, Middle-east, IndiaMiddle-eastJerzy.Grzeszek@manitowoc.comAhmed TAHLIMETAfrica, Middle-east, IndiaMiddle-east and AfricaAhmed.Talhimet@manitowoc.comRunal JADHAVAfrica, Middle-east, IndiaIndiaRunal.jadhav@manitowoc.comDaiane c.comCristian GALAZAmericaSouth AmericaCristian.galaz@manitowoc.comJohn h Siew KHOON AsiaChinaSk.cheah@manitowoc.comJS PARKAsiaKoreaJongSeoung.Park@manitowoc.comMarco ZUCCHETAsiaAsia except China et IndiaMarco.Zucchet@manitowoc.comStéphane GIRAUDO EuropeFrance, Luxemburg, BelgiumStephane.giraudo@manitowoc.comRüdiger BOECKEuropeGermany and Central EuropeRuediger.Boeck@manitowoc.comCarlos PIMENTAEuropeIberica and French speaking AfricaCarlos.pimenta@manitowoc.comKim DANDRIDGEEuropeUK and ScandinaviaKim.dandridge@manitowoc.comEnrico ANGIOLINIEuropeItalia, Greece, ussia, West Europe( .comJean-ClaudeDOUCENE
Tools availableEquipment available: 52115cranes: IGO 50, IGO T 85 on translation, HUP 32-27, MDT 269, MDT 219,lifts: TCL, Cab'IN,showroom with 9 technical training benches,tower crane driving simulator,dedicated classrooms.Languages spoken: French, English, German (limited). Other languages with interpreters Other languages available at local sites.Certifications: ISQ-OPQF Approved DataDock approved. Member of ASSOCA (Association of Certified Organizations CACES [Certification ofthe Ability to Safely Drive Machines] ) Referenced with the Caisse des Depots for the CPF support of the CACES Procedures for QUALIOPI approval in progress SUVA Approved Center (for CACES equivalence in Switzerland)Costs:Training costs are noted on each program. Hotels, meal costs and transport are notincluded and remain your full responsibility.Equipment:All our training involves outdoor exercises. Please inform your trainees that they must taketheir PPE (personal protective equipment), namely: Helmet with chinstrap, safety shoes,high visibility clothing, gloves, and safety harness, eyeglasses, ear plugs for certainspecific stages.Shorts, T-shirts and open shoes are not accepted for training. Long sleeves are mandatoryfor all troubleshooting stages.Contact us:Email address: cdf@manitowoc.comTraining location:Parc d’activités des Portes du Dauphiné5 rue Lavoisier69780 Saint Pierre de Chandieu (close to the airport in Lyon) - FRANCE04 69 85 92 20
Training center’s team presentationThe permanent team of Saint Pierre de Chandieu (Center of Excellence forTraining) :Technical and DrivingAntonioChristopheTechnical and ErectionDidierFabriceManager / Planning / ApprenticeshipEmmanuelSophieTechnical and Trouble shootingPeterOlivierLouisDigitalJean-JacquesSome of our training can be done on the customer site, if the number of trainees and themeans permit.Feel free to ask for further information if you are interested.Local training centers :A team of satellite-operation trainers is available to meet your needs in the differentregions.
Table of contentsCourse for GMA Beginner technicianP. 7Course for GME Beginner TechnicianP. 8Course for GMA Specialist Technician DealerP. 9Course for GME Specialist Technician DealerP. 10The training equivalences of the MANITOWOC CentersP. 11Basis1. TP1: Product Introduction for Support Services (4 or 7 hours)P. 132. G1 - Tower crane bases - range EuropeP. 143. SECU: Safety, working at heightsP. 154. E.S. GAT: Slinging and signalingP. 165. Potain 1: Starting GME/GMAP. 17FittingGMA Fitter1. IGO fitting: Fitting and startingP. 192. IGO T Fitting: Fitting and commissioningP. 203. New IGO T fitting: Fitting and commissioningP. 214. HUP fitting: Fitting and startingP. 225. HUP M Fitting: Fitting and startingP. 236. HUP C Fitting: Fitting and starting (contact us)P. 24GME Fitter1. GME MD/MDT Fitting: Fitting and startingP. 252. Cab'IN: Potain internal liftP. 263. CCS Technologies: Comprehensive startingP. 274. GME TelescopingP. 285. Fitting MR/HRM/MR CCT Fitting, starting the MR/HRM/MR CCTcranes (Contact us)P. 29
Table of contentsTroubleshooting1. Potain 2: GME/GMA Wiring and troubleshootingP.31GMA serviceman1. IGO Troubleshooting: Diagnostics and TroubleshootingP. 322. IGO T Troubleshooting: Diagnostics and TroubleshootingP. 333. New IGO T Troubleshooting: Diagnostics and TroubleshootingP. 35(available in 2021)4. HUP Troubleshooting: Diagnostics and TroubleshootingP. 355. HUP M Troubleshooting: Diagnostics and TroubleshootingP. 366. HUP C Troubleshooting: Diagnostics and Troubleshooting (available in 2021) P. 37GME serviceman1. GME in "8" V3 and not V3: Maintenance, mechanisms and troubleshootingP. 382. Cab'IN: Potain internal liftP. 263. CCS Troubleshooting: Systems and extensive troubleshootingP. 304. CCS Update & HPL: CCS update and HPL winchP. 415. Variable speed converters: installation, adjustments and troubleshootingP. 426. MR Potain: Starting, troubleshooting (MR90C à MR298) (Nous consulter)P.437. MR CCT Potain: Fitting, starting (MR 418/608/618)(Contact us)P.448. HRM Potain: Fitting, starting, commissioning (Contact us)P. 459. Potain Certification: Technician SpecialistP.46Related tools1. Anti-Collision: Starting the GME Cranes in "9"P. 472. Potain Radio (available in 2021)P. 483. Stability and reactions (e-learning available)P. 494. CraneStar Diag (e-Learning to come)P. 505. GTL, GWX, GPX3, Potain e-Tech (Contact us – e-learning to come)P. 516. E-Learning Maintenance (contact us)P. 52Registration proceduresP. 53Center addressP. 54Certifications of the Training CenterP. 55Technical training and GTCT Registration FP. 56-57
GMA Beginner Technician CourseThe proposed course must be adapted to each technician according to your cranefleet and his trade (fitter or serviceman).The first 3 steps are common to all trades.For the fitters, the troubleshooting and technology steps are not necessary butcan be used later to increase skills.For servicemen, fitting training is strongly recommended.Electrical clearance is required for the majority of troubleshooting training. Itmust be performed in an organization specializing in this type of training.InitialTowercranebasesCraneoperationGAT35 or105SafetySECUFittingIGO FittingCommissioningPotain ablefrequencydrivesTESTCACES Electrical clearanceIGO TFittingHUP fitting.IGO collision.
GME Beginner Technician CourseThe proposed course must be adapted to each technician according to your cranefleet and his trade (fitter or serviceman).The first 3 steps are common to all trades.For the fitters, the troubleshooting and technology steps are not necessary butcan be used later to increase skills.For servicemen, fitting training is strongly recommended.Electrical clearance is required for the majority of troubleshooting training. Itmust be performed in an organization specializing in this type of training.InitialTowercranebasesCraneoperationGAT35 ommissioningPotain 1CCSTechnology.TroubleshootingGME V3not V3 orCCSTroubleshooting orPotain nticollision.TESTCACES Height clearance
Training for GMA Technician Specialist DealerGMA Course for referent technician who wants to reach the PotaincertificationBefore passing a level, the final evaluation of the previous level must be validated,thus acquiring the intermediate qualifications.CertificationPotain CertificationGMA 5.0ConvertorsGMA 4.0HUP FittingQualificationQualificationHUP TroubleshootingQualificationGMA 3.0IGO T FittingIGO T TroubleshootingQualificationGMA 2.0IGO FittingIGO TroubleshootingQualificationGMA 1.0Potain 1Potain 2QualificationInitialG1 - Tower crane bases
Course for GME Technician Specialist DealerGME Course for technician specialist who wants to reach the PotaincertificationBefore passing a level, the final evaluation of the previouslevel must be validated, thus acquiring the intermediate qualifications.CertificationPotain CertificationGME 5.0Variable frequency drivesGME 4.0Anti-collisionGME 3.0CCS CS TroubleshootingQualificationGME 2.0GME V3 and not V3GME 1.0Potain 1QualificationPotain 2QualificationInitialG1 - Tower crane bases
Training equivalencies at MANITOWOCSt Pierre de Chandieu (France)Langelfeld (Germany)Shady Grove (USA)BasesGrundlagenBasisTP1 : Découverte produitG1 : Bases Grues à tourGAT105 : Formation initiale CACES GAT 35 : Rappels CACES GAT 21 : Renouvellement CACES SECU : Sécurité, travail en hauteurE.S. GAT : Elingage et signalisationPotain 1DC2DC2DT1: Electric BasesMontageFittingFittingDM IGODM IGO TIGO T70/85/130 EODGMAIGO MontageIGO T MontageNouvelle IGO T MontageHUP MontageHUP M MontageHUP C MontageDM HUPDM HUP MHUP 32-27 / 40-30 EODDM HD, GTMR, HDT:fitting the old cranesGMEGME Montage MD/MDTCab’INTechnologies CCSGME TélescopagePotain MRHPotain MR (MR 90 C à MR 298 )Potain MR CCT (MR 418/608/618)DépannageDM GME (series "8")GME Fitting and Dismantling MDT 219DM GME CCS1CCS 1&2 - Setup & commissionGME MDT219 TelescopingFehlerbehebungTrouble shootingPotain 2POTAIN 1 2IGO DépannageIGO T DépannageNouvelle IGO T DépannageHUP DépannageHUP M DépannageHUP C DépannageDTVF IGODTVF IGO TGMADTVF HUPDTVF HUP MGMEGME V3 et non V3Cab’INDépannage CCSDTVF GME ohne V3/mit V3DT GME CCS2CCS 1&2 - Setup & commissionCCS 3: Program SCT,CCT, ThumbdriveAdministrationToolsCCS Update & HPLVariateursInspectionPotain CertificationOutils connexesAnti-collisionPotain RadioStabilité et reactionsGTL,GWX, GPX3, Potain e-techMaintenance E-learningDT FunkernsteuerungenDA AdminDTVF MaintenanceTOP TRACING
BASICSTrainingDescriptionPagesTP1Introduction to the products for support services13G1Tower Cranes - European Range14SECUSafety, working at heights15E.S. GATSlinging and Signaling16Potain 1Commissioning of the Potain GME/GMA brand1712
TP1: Introduction of the tower cranein 4 or 7 hours – Initiation for the support servicesObjectives: Acquiregeneralcrane technology,knowledgeregardingtower Describe the operation of a tower crane, Use the technical vocabulary for cranes, Identify a crane in the Manitowoc range.Program:THEORY (for Formula 4 or 7 hours) Overview of the GME & GMA tower crane product,history, changes, The range, The conditions of use,Trainers/contacts: C. PRELYTechnical Trainer A. DOS SANTOSTechnical Trainer E. KIRCHNERTraining managerEquipment: Safety devices, Mechanisms, Dedicated classrooms, Peripherals, 5 tower cranes, 2 GME and 3 GMA: IGO 50,IGO T 85, HUP32-27, MDT 219 and MDT 269, New technologies. Training benchesPRACTICAL (for only 7 hours) Driving a GMEmedical fitness),fromthecab(subjectto Driving a GMA with a radio control on the ground.Teaching methods: Detailed presentations, Studies and practical exercises, Audiovisual and teaching materials, Documentation supplied.Place: 5 rue Lavoisier, 69780 St Pierre de ChandieuAccreditation of learning: Checking of knowledge through multimediatesting, Issuance of a certificate of participation.Confirmation of the registration: Order form duly filled in with the stamp of theresponsible institution. Current medical visit or proof of detention.Prerequisite: For personnel needing knowledge of products to carryout their professional missions as a support service.Cost: Price of the course per person: Be declared fit to work by the occupational healthdoctor. 4 hours: 232 excl. VAT PPE: Safety shoes, helmet, high visibility clothing (onlyif the crane is erected). 7 hours: 406 excl. VATDuration: Meal package: 17 excl. VAT 0.5 day - 4 hours 1 day – 7 hoursNumber of participants:8 participants13MANITOWOC Crane Group - P.A. Les portes du Dauphiné - 5 rue Lavoisier - 69780 Saint Pierre de Chandieucdf@manitowoc.com -04 69 85 92 20-Www.Manitowoccranes.com/formations
Tower crane bases – G1European rangeObjectives: Operate the tower crane product: Understandingtower crane technology, observing the safety rulesfor the installation and operation of the GME andGMA crane types. Update knowledge of technical innovations relatedto tower crane mechanisms and structures andknowledge related to "tower crane" regulations.Program:THEORY Tower crane range: GME/GMA. Stability,Trainers/contacts: Load curves, C. PRELYTechnical Trainer Safety features, A. DOS SANTOSTechnical Trainer Driving aids, E. KIRCHNERTraining manager Mechanisms, Anti-collision.PRACTICE Installation and operation of a crane, Presentation of new products,Equipment: Dedicated classrooms, 5 tower cranes, 2 GME and 3 GMA: IGO 50, IGOT 85, HUP32-27, MDT 219 and MDT 269, Factory visit if conditions permit Technical tour of a GMA and/or GME, Tour of POTAIN production units.Place: 5 rue Lavoisier, 69780 St Pierre de ChandieuTeaching methods: Detailed presentations,Accreditation of learning: Studies and practical exercises, Checking of knowledge through multimedia testing, Audiovisual and teachings support, materials, Issuance of a certificate of participation.Prerequisite: Main people working as responsible for materials,prevention, job drivers, foremen, technical supportservices.Confirmation of the registration: Order form duly filled in with the stamp of theresponsible institution. Current medical visit or proof of detention. Be declared fit to work by the occupational healthdoctor. PPE: Safety shoes, helmet, high-visibility clothing(if the crane is only climbing).Duration:4 days - 28 hours spread over 5 daysNumber of participants:8 participantsCost: Priceofthecourseperperson: 1,624excl. VAT Meal package: 85 excl. VAT14MANITOWOC Crane Group - P.A. Les portes du Dauphiné - 5 rue Lavoisier - 69780 Saint Pierre de Chandieucdf@manitowoc.com -04 69 85 92 20-Www.Manitowoccranes.com/formations
SECUWorking-at-heights accreditation - French obligationObjectives: Acquire the theoretical knowledgeintervene safely on tower cranes, Safely apply the operation procedure.neededtoProgram:THEORY Characteristics of ranges, names and vocabulary,installations, fitting principles, access, Load curves: Principles, rope reeving, diagrams,etc. D. FORESTTechnical Trainer F. NAUMOWICZTechnical Trainer Stability: Concept of moment, reaction in and outof service, E. KIRCHNERTraining manager Safety devices: Recognition, situation, operation, Wind legislation, checking, training.Trainers/contacts:Teaching methods: Detailed presentations, Audiovisual and teaching materials,PRACTICE Documentation supplied, Practice on a crane. Driver's stand, driving aids, environment,commissioning and out-of-service procedures, Rules and techniques for slinging, gestures andsound signals for guiding maneuvers, Working safely: Risk analysis and accidentstatistics, PPE, checks, use a safety harness,practical exercises for movement and postures atheight for personal protection, 5 tower cranes, 2 GME and 3 GMA: IGO 50,IGO T 85, HUP32-27, MDT 219 andMDT 269,Use of technical manuals, online access andconsultation, routine maintenance and frequency. Mechanisms in the workshop. Equipment: Dedicated classrooms, Dedicated training benches,Place: 5 rue Lavoisier, 69780 St Pierre de ChandieuAccreditation of learning: Checking of knowledge through multimediatesting,Prerequisite: Main persons who intervene on tower cranes (fitters,technicians, inspectors). Be declared fit to work by the occupational healthdoctor. Issuance of a certificate of participation.Confirmation of the registration: Order form duly filled in with the stamp of theresponsible institution. Current medical visit or proof of detention. PPE: Safety shoes, helmet, high-visibility clothing,safety harness.Duration:2 Days - 14 hoursCost: Price of the course per person: 812excl. VATNumber of participants:4 participants minimum, 6 maximum Meal package: 34 excl. VAT15MANITOWOC Crane Group - P.A. Les portes du Dauphiné - 5 rue Lavoisier - 69780 Saint Pierre de Chandieucdf@manitowoc.com -04 69 85 92 20-Www.Manitowoccranes.com/formations
E.S. GATSlinging and tower crane signalingObjectives: Be able to carry out the load slinging, Be able to guide a suspended load.Program:THEORY Knowledge of tower cranes, Technology: GMA/GME – tower cranes specificnames and vocabulary, Use of cranes: external signs, environment andrestrictions, Rules and techniques for slinging, Slinger: individual protection.PRACTICE Slings: CMU and influence of the slinging angle,types of slings, Load: centeraccessories, Slinging: Procedure and precautions, Maneuvering the loads, Command gestures and sound signals, Precautions and procedures for safe maneuvering:Before maneuvering, at the start of the maneuver,during movement, during drop-off, after themaneuver, ofgravity,choiceofhandlingPractical slinging and guiding exercises with thesite tools.Teaching methods: In-person teaching, Multimedia support and documentation supply. Practical exercises with the site tools.Trainers/contacts: C. PRELYTechnical Trainer A. DOS SANTOSTechnical Trainer E. KIRCHNERTraining managerEquipment: Dedicated classrooms, 5 tower cranes, 2 GME and 3 GMA: IGO 50,IGO T 85, HUP32-27, MDT 219 andMDT 269.Place: 5 rue Lavoisier, 69780 St Pierre de ChandieuAccreditation of learning: Checking of knowledge through multimediatesting, Evaluation of the acquired knowledge bytheoretical and practical tests.Confirmation of the registration: Order form duly filled in with the stamp of theresponsible institution. Current medical visit or proof of detention. Document demonstrating the follow-up of atower crane driving training. (CACES type)Prerequisite: Main persons responsible for the slinging andmaneuvering of the loads under the cranes, having firstexperience in handling. Be entitled to work at heights by a specialized agency.(valid). Be declared fit to work by the occupational healthdoctor. PPE: Safety shoes, helmet, high-visibility clothing.Duration:1 day – 7 hoursNumber of participants:4 participants minimum, 6 maximum Be qualified to work at heights by aspecialized agency. (valid)Cost: Price of the course per person: 406 excl. VAT Meal package: 17 excl. VAT16MANITOWOC Crane Group - P.A. Les portes du Dauphiné - 5 rue Lavoisier - 69780 Saint Pierre de Chandieucdf@manitowoc.com -04 69 85 92 20-Www.Manitowoccranes.com/formations
Potain 1GME/GMA CommissioningObjective: Acquire the theoretical and practical knowledgenecessary for commissioning GME tower cranes in"8" and GMA "T".Program:THEORY Operating principle of tower cranes, Functionprincipleofthesafetydevices,mechanisms and devices on a tower crane, Study the technical documentation of a towercrane (load curves, stability, reactions, etc.), Reading Potain wiring diagrams Overview and adjustment of the safety devices ontower cranes, Overview and use of VISU II and V3 processingunit,Trainers/contacts: D. FORESTTechnical Trainer F. NAUMOWICZTechnical Trainer E. KIRCHNERTraining managerEquipment: Use of the variable frequency drive ACS 880.PRACTICE Safety and limit switch adjustments on a GME andGMA crane in the training fleet. Dedicated classrooms, MDT 269 and IGO T 85, Mechanisms in the workshopPlace: 5 rue Lavoisier, 69780 St Pierre de ChandieuTeaching methods: Detailed presentations, Audiovisual and teaching materials, Documentation supplied, Practice on a crane.Accreditation of learning: Checking of knowledge through multimediatesting, Issuance of a certificate of participation.Confirmation of theregistration:Prerequisite: Main person
Daiane QUINLAN America United-states Daiane.quinlan@manitowoc.com Cristian GALAZ America South America Cristian.galaz@manitowoc.com John STEWART Asia Australia John.stewart@manitowoc.com Cheah Siew KHOON Asia China Sk.cheah@manitowoc.com JS PARK Asia Korea JongSeoung.Park@manitowoc.com Marco ZUCCHET Asia Asia except China et India Marco.Zucchet .
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