SIWAREX U Device Manual - Siemens

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SIWAREX UDevice manualFor modules with order number 7MH4950-1AA01 and 7MH4950-2AA01Version: 06/2008

Safety instructionsThis manual contains instructions which you must observe for your own safety and to avoidmaterial damage. The instructions are signaled by a warning triangle and are presented asfollows according to the degree of danger:!DangerMeans that failure to take the necessary safety precautions will result in death,serious injury or significant material damage.!WarningMeans that failure to take the necessary safety precautions can result in death,serious injury or significant material damage.!CautionMeans that failure to take the necessary safety precautions can result in a minorinjury or material damage.CautionMeans that failure to take the necessary safety precautions can result inmaterial damage.AttentionRefers to important information about the product, the handling of the product orthe respective part of the documentation to which special attention should be given.Qualified personnelThe commissioning and operation of a device may only be performed by qualified personnel. In the context of thesafety instructions in this manual, qualified personnel means persons who have the authorization to commission,ground, and certify devices, systems, and power circuits in accordance with the applicable safety standards.Proper useWarning!The device may only be used for the applications described in the catalog and the technicaldescription and only in conjunction with external devices and modules that are approved orrecommended by Siemens.Fault-free and safe operation of the product depends on proper transport, storage, assembly, andinstallation as well as careful operation and maintenance.Brand names/TrademarksSIWAREX , SIMATIC , SIMATIC HMI , and SIMATIC NET are trademarks of Siemens AG.The other designations in this text may be trademarks the use of which by third persons for theirown purposes might infringe proprietor rights. Copyright Siemens AG 2007 All rights reservedThe circulation and reproduction of this document and theapplication and disclosure of its contents is not permittedunless expressly authorized. Offenders will be liable fordamages. All rights reserved, including rights created bygranting of patents or registration of a utility model or design.Siemens AGAutomation & Drives Dept.SIWAREX Weighing SystemsA&D SC PS1 WTÖstliche Rheinbrückenstr. 5076187 Karlsruhe, GermanyivDisclaimerWe have tested the contents of this document for compatibilitywith the hardware and software described. This does notexclude the possibility of discrepancies, in which case we donot guarantee the complete compatibility of this document. Theinformation in this document is assessed regularly and anynecessary corrections are included in the next revision.We are grateful for any suggestions for improvement. Siemens AG 2007Subject to change without notice.SIWAREX U

Safety instructionsTable of contentsSIWAREX UPrefaceScope of deliveryUniversal weighing module forSIMATIC S7 300 and ET 200MTechnical manual for modules with ordernumber 7MH4950-1AA01 and 7MH4950-2AA01Product overviewHardware configuration and installationWeighing functionsCommandsMessages and diagnosticsCommunication in SIMATIC S7Communication with other systemsRemote displaySetting the scale – SIWATOOL UOrder numbers and accessoriesTechnical dataIndexAbbreviationsVersion 06/2008ASIWAREX Uv123456789101112131415

Contents1 Preface. 1-11.1PURPOSE OF THE MANUAL . 1-11.2REQUIRED BASIC KNOWLEDGE . 1-11.3SCOPE OF THIS MANUAL . 1-11.4FURTHER SUPPORT . 1-22 Scope of delivery, compatibility . 2-32.1SCOPE OF DELIVERY . 2-32.2COMPATIBILITY . 2-33 Product overview . 3-53.1GENERAL INFORMATION . 3-53.2AREA OF APPLICATION . 3-53.3DESIGN . 3-63.4FUNCTION . 3-73.5SYSTEM INTEGRATION IN SIMATIC . 3-83.6SETTING THE SCALE WITH SIWATOOL U . 3-94 Hardware configuration and installation .4-104.1CONFIGURING THE HARDWARE IN SIMATIC .4-104.2EMC-COMPLIANT DESIGN .4-114.2.1Definition: EMC .4-114.2.2Introduction .4-114.2.3Potential interference .4-124.2.4Coupling mechanisms.4-124.2.5Five basic rules for ensuring EMC.4-124.3INSTALLATION ON THE PROFILE RAIL .4-134.4CONNECTION AND WIRING .4-144.4.1Connection areas of SIWAREX U.4-144.4.2Shield connection.4-144.4.3Connections at the front connector.4-164.4.4Connection of the 24 V power supply .4-164.4.5Load cell connection.4-164.4.6Connection of the Siebert digital remote display.4-214.4.7Connection of the PC for SIWATOOL U .4-234.5PREPARING FOR OPERATION .4-244.6USAGE IN EX ZONES .4-245 Weighing functions . 5-265.1GENERAL INFORMATION .5-265.2DR3 ADJUSTMENT PARAMETERS CHANNEL 1, DR 4 ADJUSTMENT PARAMETERS CHANNEL 2.5-265.2.1DR3/4 - Zero set value.5-275.2.2DR3/4 – Characteristic value range LC, low-pass filter, mean value filter, setting data5-275.2.3DR3/4 - Adjustment digits for the adjustment zero, adjustment digits andadjustment weight.5-305.3THEORETICAL ADJUSTMENTERROR! BOOKMARK NOT DEFINED. .5-325.4DR 5 GENERAL PARAMETERS .5-335.4.1DR 5 – module number.5-345.4.2DR 5 – port parameters .5-345.4.3DR 5 – display model.5-345.4.4DR 5 – assignment LED1, LED 2.5-355.5DR 6 OUTPUT VALUES FOR THE REMOTE DISPLAY. .5-355.5.1DR 6 – value 1, value 2 for display .5-355.6DR 11 COMMANDS FOR CHANNEL 1, DR 12 COMMANDS FOR CHANNEL 2 .5-365.7DR 21 LIMIT VALUES CHANNEL 1, DR 22 LIMIT VALUES CHANNEL 2 .5-365.7.1DR 21/22 – switch-on weight limit value 1.5-365.7.2DR 21/22 – cut-off weight limit value 1.5-375.7.3DR 21/22 – switch-on weight limit value 2.5-37viSIWAREX U

5.7.4DR 21/22 – cut-off weight limit value 2.5-375.8DR 31 PROCESS VALUES CHANNEL 1, DR 32 PROCESS VALUES CHANNEL 2.5-375.8.1DR 31/32 – current weight .5-385.8.2DR 31/32 – scale status .5-385.8.3DR 31/32 – update counter.5-385.8.4DR 30 – filtered digital value from the AD converter.5-385.8.5DR 31/32 – operating errors .5-395.8.6DR 31/32 – data and command errors .5-395.9DR 40 MODULE INFO .5-396 Commands . 6-416.1COMMAND GROUPS .6-416.2COMMAND LIST .6-417 Messages and diagnostics.7-437.1MESSAGE TYPES .7-437.2MESSAGE PATHS.7-437.3DETECTING MESSAGES WITH THE AID OF SIWATOOL U.7-447.4DETECTING MESSAGES USING SIWA U FB .7-447.5DETECTING MESSAGES WITH THE AID OF THE DIAGNOSTIC ALARMS IN THE SIMATIC CPU.7-447.5.1Evaluating the diagnostic alarm with OB82.7-447.5.2Diagnosis by means of the data set DS31/32.7-467.5.3Diagnosis by means of the component status .7-467.5.4Diagnostic buffers on SIWAREX U .7-477.6PROCESS ALARMS .7-477.7MESSAGE LIST OF DATA AND COMMAND ERRORS (SYNCHRONOUS MESSAGES) .7-487.8MESSAGE LIST OF OPERATING MESSAGES (ASYNCHRONOUS ERRORS) .7-487.9MESSAGES VIA LEDS .7-508 Communication in SIMATIC S7.8-518.1GENERAL INFORMATION .8-518.2SIWAREX U IN THE HW-CONFIGURATION .8-518.3SIWAREX U IN THE CYCLICAL STEP 7 PROGRAM .8-528.4CALL PARAMETERS OF THE FB SIWA U .8-538.4.1ADDR: 256, input, INT .8-538.4.2DB SCALE: 9, input, INT.8-538.4.3DB VECTOR: 8, input, INT .8-538.4.4CMD IN: "DB SIWA U".i CMD INPUT, input, INT .8-538.4.5CMD INPR: "DB SIWA U".bo CMD IN PROGRESS, Output, BOOL .8-538.4.6CMD FOK: "DB SIWA U".bo CMD FOK, output, BOOL.8-538.4.7CMD ERR: "DB SIWA U".bo CMD ERR, output, BOOL.8-548.4.8CMD ERR C: "DB SIWA U".b CMD ERR CODE, output, BYTE.8-548.4.9REF COUNT1: "DB SIWA U".b CYCLE COUNT CH1, output, BYTE.8-548.4.10 SC STATUS1: "DB SIWA U".b SCALE STATUS CH1, output, BYTE .8-548.4.11 ASYNC ERR1: "DB SIWA U".w OPR ERR MSG CH1, output, BYTE.8-548.4.12 GROSS1: "DB SIWA U".i GROSS WEIGHT CH1, output, INT .8-548.4.13 FLT RAW1: "DB SIWA U".w ADC VALUE FILTERED CH1, output, INT.8-548.4.14 FB ERR: "DB SIWA U".bo FB ERR, output, BOOL.8-558.4.15 FB ERR C: "DB SIWA U".b FB ERR CODE.8-558.4.16 START UP: "DB SIWA U".bo STARTING UP.8-558.4.17 RESTART: "DB SIWA U".bo RESTART .8-568.4.18 CMD EN: "DB SIWA U".bo CMD EN.8-568.5ALLOCATION OF THE SCALE DB.8-568.6PROCESS ALARMS .8-568.7PERIPHERAL AREA FOR SFC, SFB, FB COMMUNICATION .8-578.8PERIPHERAL AREA FOR I/O COMMUNICATION .8-579 Communication with other systems .9-589.1HARDWARE AND SOFTWARE REQUIREMENTS .9-58SIWAREX Uvii

COMMUNICATION VIA THE I/O AREA .9-589.29.3READING DATA RECORDS FROM THE MODULE .9-609.4WRITING DATA RECORDS TO THE MODULE .9-619.5DATA RECORDS FOR I/O COMMUNICATION.9-6210 Remote display. 10-6310.1 OVERVIEW .10-6310.2 REMOTE DISPLAY SETTINGS .10-6411 Setting the scale – SIWATOOL U.11-6611.1 GENERAL INFORMATION .11-6611.2 WINDOWS AND FUNCTIONS OF SIWATOOL U .11-6611.3 CONFIGURING OFFLINE .11-6611.4 ONLINE OPERATION .11-6611.5 COMPATIBILITY WITH OLD *.SKF FILES .11-6711.6 HELP .11-6812 Order numbers and accessories .12-6913 Technical data . 13-7213.1 24 V POWER SUPPLY .13-7213.2 POWER SUPPLY FROM THE S7 BACKPLANE BUS .13-7213.3 LOAD CELL ACTIVATION .13-7213.4 RS 232C PORT .13-7313.5 TTY PORT .13-7313.6 DATA BUFFERING .13-7413.7 DIMENSIONS AND WEIGHT .13-7413.8 ENVIRONMENTAL CONDITIONS .13-7413.9 MECHANICAL REQUIREMENTS AND DATA .13-7513.10ELECTRICAL, EMC, AND CLIMATIC REQUIREMENTS.

SIWAREX U v Safety instructions Table of contents Preface 1 Scope of delivery 2 Product overview 3 Hardware configuration and installation 4 Weighing functions 5 Commands 6 Messages and diagnostics 7 Communication in SIMATIC S7 8 Communication with other systems 9 Remote display 10 Setting the scale – SIWATO

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