Product Guide ABB ZEE600 ABB ABILITY ELECTRIFICATION .

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—ABB ABILITY ELECTRIFICATION MONITORING AND CONTROL FOR DISTRIBUTION NETWORKSABB ZEE600Product Guide

2NGA000148 BABB ZEE600Product version: 1.0Contents1. Description. 310. Connectivity. 362. Inheritance from zenon Energy Edition.611. Scalability. 393. Application. 812. Engineering. 404. Process awareness. 1013. Hardware requirements. 415. Process control. 1614. Technical data.426. Process monitoring. 2115. Selection and ordering data.447. Secure access and operation. 2716. Documentation.488. ABB electrification libraries. 2817. References.509. Network handling. 3318. Document revision history. 51DisclaimerThe information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errorsthat may appear in this document. In case of discrepancies between the English and any other language version, the wording of the English version shall prevail. Copyright 2019 ABB.All rights reserved.TrademarksABB Ability is a trademark of the ABB Group. ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this documentmay be trademarks or registered trademarks of their respective holders.2ABB

2NGA000148 BABB ZEE600Product version: 1.0Issued: 2019-12-17Revision: B1. DescriptionABB zenon Electrification Edition 600 (ABB ZEE600 in short) isa specialized variant of ABB zenon (ABB Ability Operations DataManagement zenon), which handles process visualization,control and distribution substation data management inelectrification solutions for several customer segments. Utilities (such as power generation, sub-transmission,distribution, and renewables) Industries (such as food and beverage, oil and gas,chemicals, metals, electronics and semiconductors) Commercial and industrial buildings (such as data centersand hospitals) Transportation infrastructure (such as railways, e-mobility,and airports)Based on zenon Energy Edition SCADA and ABB zenon, theABB Ability Electrification Monitoring and Control fordistribution networks ABB ZEE600 advantageously inherits alltheir features and versatility in visualization, datacommunication and control.Following ABB’s latest user experience guidelines, ABBZEE600 seamlessly integrates ABB’s electrification productsand applications, the result being a state-of-the-art productwith the advantages of a commercial off-the-shelf (COTS)product. The product also delivers next-generation on-premisedigitalization solutions for state-of-the-art electrificationsystems.Utilities (primary distribution,sub-transmission, renewables)ABB ZEE600IndustryUtilities (secondary distribution)Commercial andindustrial buildingsTransport 0DB87 V2 ENFigure 1.ABBABB ZEE600 in customer segments3

2NGA000148 BABB ZEE600Product version: 1.0Secure access and operationsABB electrification librariesProcess monitoringConnectivityABB ZEE600Process controlScalabilityProcess awarenessGUID-1993AFA6-E888-42C3-A042-8BC3CF7600BE V2 ENFigure 2.ABB ZEE600 overviewABB ZEE600 handles several essential facets of substation andelectrical process monitoring, control and data management. Process awarenessProcess controlProcess monitoringConnectivity to downstream and upstream devices orsystems using standard protocols Secure access and operationsABB ZEE600 also incorporates several electrification libraries. Standard display faceplates for common look and feel forABB Relion medium-voltage relays and ABB Emax 2intelligent low-voltage circuit breakers Standardized IEC and ANSI substation symbols for singleline diagram (SLD) displays Standardized pages displaying, for example, alarms,events and reports Signal engineering wizard for configuration automationdownstream process data acquired using Ethernet or serialcommunication-based protocols.ABB ZEE600 offers versatile functionality in combination withthe protection relays, meters, programmable logic controllers(PLC) and remote terminal units (RTU) deployed in digitalelectrification solutions.ABB ZEE600 can be used in two installation scenarios. In a mix of new and existing installations in primarydistribution substations, as a human-machine interface(HMI), communication gateway and a data handling unit. In new or existing secondary distribution substations as acommunication gateway and a compact HMI.ABB ZEE600 contributes towards the customers’ generic KPIsthrough elucidated features and functionality by providing valuefor return on investment (ROI) and reduction of total cost ofownership (TCO).ABB ZEE600 supports system integration in segmentelectrification control system (ECS) solutions by handling4ABB

2NGA000148 BABB ZEE600Product version: 1.0 Flexible architecture allowing remote controlUser-friendly ECS engineering environmentGraphical and customizable user interfaceMulti-user project access and synchronizationOpenness and extensibilityReal-time energy monitoring, reporting and optimizationCapability to execute applicationsHosted on rugged industrial computersReadiness for connectivity with external systems such ascontrol systems and centers or cloud Secure operations, secure data communication and datasecurityABB Real-time monitoring and control of plant electrificationoperations using contemporary, state-of-the-art userinterfaces Comprehensive connectivity Scalability and modularity to suit the plant’s present andfuture requirements High deployment efficiency through electrification deviceand application libraries5

2NGA000148 BABB ZEE600Product version: 1.02. Inheritance from zenon Energy EditionABB ZEE600 is based on ABB zenon (Energy Edition) andelectrification libraries. However, some of its features orfunctionality are inherited from ABB zenon. In addition to thedefault functionality of ABB zenon (Energy Edition), otheroptional features can be chosen as needed.Table 1. Default ABB ZEE600 base server featuresFeatureCategoryProcess awarenessAlarm areasAutomatic line coloringProcess controlCommand processingInterlockingzenon logic RuntimeProcess monitoringHistorian with SQL exportExtended trendsReporting (read-only)Process connectivity (client drivers)IEC 60870-5-101, IEC 60870-5-104IEC 60870-5-103IEC 61850, Edition 1 and Edition 2DNP3 serial/TCPModbus serial/TCPIEC 61400-25 (wind power plant monitoring and control)IEC 62056-21 (power quality and revenue metering)Connectivity from zenon logic SoftPLC (server or client)IEC 61850 client, Edition 1IEC 61850 MMS server, GOOSE publisher and subscriber, Edition 1IEC 60870-5-101, IEC 60870-5-104 serverIEC 60870-5-101, IEC 60870-5-104 clientOthersProgramming interface VBA/C#/VB.NET1)Electrification librariesWizards for automated engineering, disturbance records and energyreports1)6Use may require special skills and support; not covered in this documentABB

2NGA000148 BABB ZEE600Product version: 1.0Table 2. Optional ABB ZEE600 featuresFeatureCategory1)Process awarenessMessage controlProcess controlCommand SequencerProcess monitoringProcess recorderReporting (write access)Historian SQL server interfaceProcess connectivity (client drivers) OPC (DA, UA) Profibus (zenon logic/SoftPLC) Profinet (zenon logic/SoftPLC)Everywhere server (process information on smart phones and tablets)System connectivity (server) using the process gateway OthersLoad management2)1)2)ABBOPC (DA, UA)IEC 60870-5-101, IEC 60870-5-104DNP3 serial, TCPModbus serial, TCPSNMPIncluding only the items relevant to electrification solutionsUse may require special skills and support; not covered in this document7

2NGA000148 BABB ZEE600Product version: 1.03. ApplicationABB ZEE600 can function as a combined substation HMI,communication gateway and automation controller managingreal-time, non-real time and historical data in primary andsecondary substations in various customer segments.Control centerARM600 withArctic PatrolSubtransmissionARx600wireless gatewayRelion 640zenon Editor,ABB ZEE600wizardsGatewayMV switchgearGPSRelion 630AC500MeterSensors800xA/AC800M DCSCBs, temperatureand PD sensorsSWICOMMetersABB zenon ElectrificationEdition, ZEE600DistributionRelion 620ABB electrification librariesEmax 2 Air CBzenon Energy Edition (server)Relion 615Relion 611Ekip UpNon-ABB prot. relayClientRemote IO 600LV E V1 ENFigure 3.An integrated system with ABB ZEE600 comprising primary and secondary equipmentABB ZEE600 can be used in several installations. For example,the applicable installation could be a combination of mediumand low-voltage networks spread across single or multiplesubstations (up to ten) with up to 100 feeders per substation.ABB ZEE600 can be used as part of a system comprisingseveral medium- and low-voltage ABB and non-ABB devices. Protection and control relays (ABB's Relion product familywith 611, 615, 620 and 630 series and REX640, Ekip Up8series for monitoring, protection and control, third-partydevices or legacy relays) PLC and IO devices (AC800M, AC500 or RIO600) Intelligent circuit breakers (Emax) Multifunction meters (M2M or third party, for example,SATEC)The application can be based on switchgear or panelinstallations. The system communication can use Ethernet orserial interfaces and may require connectivity to higher-levelsystems such as control centers or distributed control systems(DCS) based on ABB and non-ABB systems using IECprotocols such as IEC 60870-5-101/104, DNP3, Modbus orOPC.ABB

2NGA000148 BABB ZEE600Product version: 1.0When zenon Runtime is the server or client, the most commonlyused communication protocols are IEC 61850 MMS (Edition 1,Edition 2), IEC 60870-5-101, IEC 60870-5-103, IEC60870-5-104, Modbus TCP or Modbus RTU and DNP3 TCP orDNP3 serial.Communication with downstream devices can also be initiatedfrom the SoftPLC engine within ABB ZEE600 using theprotocols IEC 61850 MMS, IEC 60870-5-101 or IEC60870-5-104.As a client or server, zenon Runtime can communicate withother devices or systems based on OPC (DA, UA), DNP3 TCPclient, IEC 60870-5-101, IEC 60870-5-104, Modbus TCP orModbus RTU or SNMP.Client or server communication can also be initiated from theSoftPLC engine using IEC 61850 GOOSE, IEC 60870-5-101 orIEC 60870-5-104.ABB ZEE600 supports IEC 62349 parallel redundancy protocol(PRP) to handle and resolve identical communication messagesfrom two separate LAN networks. To adapt to a high-availabilityseamless ring (HSR) network, an external redundancy box isrequired.Additionally, ABB ZEE600 supports a scalable architecturecomprising a single server and multiple clients or multipleservers with multiple clients.Redundant servers andclient workstationsRedundant workstationsDouble monitorSingle monitorSmall touch screenGUID-89D88795-21C1-4235-9C5E-4865B8C3B8BE V1 ENFigure 4.ABBABB ZEE600 scalable and flexible deployment architecture9

2NGA000148 BABB ZEE600Product version: 1.04. Process awarenessAutomatic line coloringConnectivity statesProcess awarenessTrendingWorldviewAlarm F V2 ENFigure 5.Process awareness with ABB ZEE600Alarm managementAlarm administration informs the operator of abnormalsituations or faults in the electrical power network orequipment, such as limit value violations and protection trips. Asophisticated alarm management is crucial to safe systemoperations. As alarm management is a native feature in ABBZEE600, it can be set up quickly and it allows optimum handlingand usability while being also fully integrated with ABBZEE600’s redundancy functions.Alarms can be defined by setting value limits for variables, byusing reaction matrices or by influencing the alarm properties.ABB ZEE600’s object-oriented approach ensures that alarmscan be configured in a few minutes, even for large projects. The10limit values can be defined at the data variable or data typelevels. Defining thresholds prevents a flood of alarms caused byoscillating values. The thresholds can be adjusted even duringzenon Runtime and the changes are also recorded in thechronological event list. With a reaction matrix, there are manyoptions to define global alarm conditions and then apply thoseto different variables.Alarm areas allow the creation of applications that lead from asummarized alarm indication to the detailed screen of thealarm, thus providing visual alarm guidance. It is also possibleto create an aggregated visualization of the number of activealarms, active/acknowledged alarms and inactive/unacknowledged alarms.ABB

2NGA000148 BABB ZEE600Product version: 1.0GUID-D98DFD48-63C2-4173-B03F-003EBC28B503 V1 ENFigure 6.ABB ZEE600 alarm listGUID-70EA7F97-4244-4A26-8040-66C719DC25C3 V1 ENFigure 7.ABBABB ZEE600 aggregated alarming and equipment modeling11

2NGA000148 BABB ZEE600Product version: 1.0The ABB ZEE600 equipment modeling recreates the equipmentstructure in zenon Editor. The upper levels enable details fromthe lower levels to be classified correctly and to be linked witheach other. The lower levels refer to specific equipment and canbe compiled for process control and process monitoring. Sincethe substation object hierarchy is defined according to the IEC61850 standard and implemented by engineering tools such asPCM600, the ABB ZEE600 equipment modeling feature can beused to configure aggregated alarm handling without the needfor alarm areas.Automatic line coloringThe automatic line coloring or topology coloring feature allowsthe operator to have an immediate overview of the powered,unpowered, grounded and faulty parts of the electrical networkdepending on the power status of the lines. This featureincreases awareness of critical operations and enables rapiderror detection.Different colors can be selected for representing differentvoltage levels being connected through a transformer. Thestatuses of the lines are influenced by the status of the circuitbreakers. Undefined or faulty switches cause different linecoloring.The calculated topological model can also be used forcommand interlocking. The topology engineering is handledwhen constructing the SLD in zenon Editor.To allow screen-overlapping models, the entire topology designand configuration are always project-wide. Therefore, a singletopological model is defined per project, which is used for thecalculation of the circuit breaker or disconnector switchstatuses and ultimately for the coloring of the lines 10DB2E5 V1 ENFigure 8.12ABB ZEE600 single-line diagramABB

2NGA000148 BABB ZEE600Product version: 1.0GUID-A2597F09-96F3-429C-9E54-52288FCAAE3C V1 ENFigure 9.ABB ZEE600 worldviewWorldviewThe worldview functionality displays the entire power networkincluding, for example, power sources, switching equipmentand cable or line feeders. It is possible to zoom in and out on thepower network components at any level of details providing theABBoperator with system views and insights for an informeddecision.Functions such as zooming, scrolling, panning and declutteringof screen items are natively incorporated and can be activatedwith a mouse click.13

2NGA000148 BABB ZEE600Product version: 1.0GUID-9EC55286-5463-4B0D-85DA-DE519908A385 V1 ENFigure 10.ABB ZEE600 trendingGUID-0FCAC827-4EAE-4F37-8957-CBBF89E26565 V2 ENFigure 11.14ABB ZEE600 connectivity statesABB

2NGA000148 BABB ZEE600Product version: 1.0TrendingExtended Trend is used for representing process variables’online or historical values (from Historian) and calculatedprocess variables in the form of curves. This makes it possibleto read historical data at any point in time.zenon Web Server brings projects to the intranet or Internet.Without any additional engineering, the projects are availablefor visualization via zenon Web Client or as HTML5 applicationsfor the Web engine. All screens, users, password administrationand so on are available online with the same look and feel aswell as functionality.The scrolling feature provides a ruler and zoom functiontogether with a trend analysis. It is also possible to zoom,browse, query and scale online values and values fromarchives.Any project changes made on zenon Web Server are instantlyexecuted in zenon Runtime and available to all users (desktopand mobile or tablet-based Web clients) so that the projectteam can work on the project from anywhere.Connectivity statesUsing SNMP management in the Ethernet switch or theindividual protocol’s communication status feature, thecommunication network can be monitored on a real-time basisfrom ABB ZEE600.The basic zenon Web Server only acts as a viewer, that is, nooperations are possible except for screen switching andlogging in or out. Several features are supported.SMSEmailSLDAlarm listGUID-A3BFA812-1E61-4E6B-910C-09D91572AA29 V1 ENFigure 12.Message controlMessage control (optional)The message control feature ensures that alarms andmessages can be automatically sent and acknowledged viaemail, SMS or voicemail, for example. The message sending istriggered with a function that can be linked to an event. Thestatus of this transmission is logged in the chronological eventlist. Data packet forwarding from the primary server to zenonWeb Client via zenon Web Server License handling Installation on a separate computer (than the projectserver), such as in a DMZ Network encryption HTTP tunneling Multi-client support, depending on the licenseNote that projects that are operated using the web client mayhave certain limitations. All screen types are not supported withthe HTML5 web engine. Functionalities such as commandprocessing and project simulation are not supported using theweb client. For more details, see the related documentation.zenon Web Server Pro has the same functionality as the basiczenon Web Server except that it allows active user actions withzenon Supervisor and zenon Operator. For more information,see Selection and ordering data.HTML5Web clientsMobile/tabletHTTP tunnelingMessage control also enables secure access to current powernetwork data anytime and anywhere making it easier torespond quickly to faults or incidents. For more information, seeSelection and ordering data.zenon Web Server (optional)zenon Web Server offers another option to access theelectrification or substation process or operations and itprovides an optimal solution for Web-based desktop clientsand mobile devices based on iOS, Android or Windowstechnologies (Web browsers).ABBWeb serverTCPGUID-85E0ED80-612C-42AC-A004-6AE5D29655C0 V1 ENFigure 13.Web access15

2NGA000148 BABB ZEE600Product version: 1.05. Process controlCommand processingInterlockingProcess controlSimulationmode (zenon logic)Command sequencerTopologycheckzenon Logic B V2 ENFigure 14.Process control with ABB ZEE600Command processingTo ensure secure switching operations, ABB ZEE600 supportserror-proof command processing (integrating select-beforeoperate for IEC 61850, DNP3 and IEC 60870), circuit breakertripping detection, interlock

IEC 61400-25 (wind power plant monitoring and control) IEC 62056-21 (power quality and revenue metering) Connectivity from zenon logic SoftPLC (server or client) IEC 61850 client, Edition 1 IEC 61850 MMS server, GOOSE publisher and subscriber, Edition 1 IEC

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