Code Comparison Of ASME Boiler And Pressure Vessel Codes .

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Code Comparison of ASME Boiler and Pressure Vessel Codes, Pressure Piping and API Standard Practices: Compiled by Goutham Rathinam, AweldI , CWSIP 3.1 (TWI,UK)CodeReferenceASME BPVC Sec IPG-99.1ASME BPVC Sec IPG-99.2ASME BPVC Sec IASME BPVC Sec IPG-99.3.1PG-99.3.1ASME BPVC Sec IPG-99.4.2ASME BPVC Sec IASME BPVC Sec IASME BPVC Sec IASME BPVC Sec IPMB-21.1PMB-21.2A-22.9A-22.11.2ASME BPVC Sec III Div I NBNB-2330 (a) (2)ASME BPVC Sec III Div I NBNB-3226 ( c )ASME BPVC Sec III Div I NBASME BPVC Sec III Div I NBASME BPVC Sec III Div I NBNB-6221 (a)NB-6223NB-6412ASME BPVC Sec III Div I NCNC-3218 (b)ASME BPVC Sec III Div I NCNC-6212 (b)ASME BPVC Sec III Div I NCASME BPVC Sec III Div I NCASME BPVC Sec III Div I NCNC-6221 (a)NC-6223NC-6412ASME BPVC Sec III Div I NDND-6212 (b)ASME BPVC Sec III Div I NDASME BPVC Sec III Div I NDASME BPVC Sec III Div I NDND-6221 (a)ND-6223ND-6412ASME BPVC Sec III Div I NENE-3226 (a) Copyright: Goutham Rathinam andwww.weldingandndt.comMinimum Hydrostatic TestingCalculation1.5 x Maximum Allowable WorkingPressure (MAWP)Maximum Permissible Test PressureMinimum TestHold TimePressure GagesTest Temperature LimitsNo part of the boiler shall be subjected to a generalmembrane stress greater than 90% of its yield strength(0.2% offset) at test temperature. The primarymembrane stress to which boiler components aresubjected during hydrostatic test shall be taken intoaccount when designing the components.ServicePower Boiler:GeneralThe metal temperature shall not Power Boiler:Generalexceed 120 F (50 C) during theclose visual examinationPower Boiler:Super HeaterPower Boiler:Other parts excludingBoiler external pipingPower Boiler:Other parts excludingBoiler external pipingMiniature boiler pressure vesselPower Boiler external pipingPower Boiler:Duplicate partsPower Boiler:Duplicate parts1.5 x MAWP1.25 x MAWPnot less than 1½ times thatTest Pressure3 x MAWP1.5 x MAWP1.5 x MAWPnot less than 1½ times thatTest Pressurenot greater than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperature(1) For Pm 0.67SyPm Pb 1.35 Sy(2) For 0.67Sy Pm 0.90SyPm Pb (2.15 Sy - 1.2Pm)Pm - Primary membrane stress intensity;Pb - Bending stress intensitySy - Yield StrengthNuclear:Class 1 ComponentsNuclear:Class 1 ComponentsNuclear:Class 1 ComponentsNuclear:Class 1 ComponentsNuclear:Class 1 Components1.25 x Design Pressure10 minsnot less than 1½ times normore than 4 times theTestPressure(1) For Pm 0.67SyPm Pb 1.35 Sy(2) For 0.67Sy Pm 0.90SyPm Pb (2.15 Sy - 1.2Pm)Pm - Primary membrane stress intensity;Pb - Bending stress intensitySy - Yield StrengthNuclear:Class 2 Components1.25 x Design Pressurenot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Reference TemperatureNuclear:Class 2 Componentsnot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperatureNuclear:Class 3 Components10 minsnot less than 1½ times normore than 4 times theTestPressure1.25 x Design Pressure10 minsnot less than 1½ times normore than 4 times theTestPressure(1) For Pm 0.67SyPm Pb 1.35 Sy(2) For 0.67Sy Pm 0.90SyPm Pb (2.15 Sy - 1.2Pm)Pm - Primary membrane stress intensity;Pb - Bending stress intensitySy - Yield StrengthDisclaimer: Prepared for Educational Purpose OnlyNuclear:Class 2 ComponentsNuclear:Class 2 ComponentsNuclear:Class 2 ComponentsNuclear:Class 3 ComponentsNuclear:Class 3 ComponentsNuclear:Class 3 ComponentsNuclear:Class MC ComponentsPage 1 of 5

Code Comparison of ASME Boiler and Pressure Vessel Codes, Pressure Piping and API Standard Practices: Compiled by Goutham Rathinam, AweldI , CWSIP 3.1 (TWI,UK)CodeReferenceASME BPVC Sec III Div I NENE-6212 (b)ASME BPVC Sec III Div I NEASME BPVC Sec III Div I NEASME BPVC Sec III Div I NENE-6221NE-6223NE-6412ASME BPVC Sec III Div I NHNH-6212ASME BPVC Sec III Div I NHNH-6215ASME BPVC Sec III Div I NHNH-6221 (a)ASME BPVC Sec III Div I NHNH-6400ASME BPVC Sec III Div IIIWB-3225 (a) TO (d)ASME BPVC Sec III Div IIIWB-6212ASME BPVC Sec III Div IIIWB-6221 (a)ASME BPVC Sec III Div IIIWB-6223ASME BPVC Sec III Div IIIWB-6412 (a)ASME BPVC Sec III Div IIIWC-3218 (b)ASME BPVC Sec III Div IIIWC-6212ASME BPVC Sec III Div IIIWC-6221ASME BPVC Sec III Div IIIWC-6223ASME BPVC Sec III Div IIIWC-6412 (a)ASME BPVC Sec III Div VASME BPVC Sec IIIDiv I NB-3226 ( c )ASME BPVC Sec III Div VHBB-6212ASME BPVC Sec III Div VHBB-6215 Copyright: Goutham Rathinam andwww.weldingandndt.comMinimum Hydrostatic TestingCalculationMaximum Permissible Test PressureMinimum TestHold TimePressure Gages1.2 x Design PressureTest Temperature Limitsnot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperatureNuclear:Class MC Componentsnot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperatureNuclear:Class 1 Components in ElevatedTemperature Service10 minsnot less than 1½ times normore than 4 times theTestPressure10 minsService1.25 x Design Pressurenot less than 1½ times normore than 4 times theTestPressure(1) For Pm 0.67SyPm Pb 1.35 Sy(2) For 0.67Sy Pm 0.90SyPm Pb (2.15 Sy - 1.2Pm)Pm - Primary membrane stress intensity;Pb - Bending stress intensitySy - Yield StrengthNuclear:Class MC ComponentsNuclear:Class MC ComponentsNuclear:Class MC ComponentsNuclear:Class 1 Components in ElevatedTemperature ServiceNuclear:Class 1 Components in ElevatedTemperature ServiceNuclear:Class 1 Components in ElevatedTemperature ServiceNuclear:Class TC TransportationContainments1.5 x Design Pressurenot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperatureNuclear:Class TC TransportationContainmentsnot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperatureNuclear:Class SC Storage Containments10 minsnot less than 1½ times normore than 4 times theTestPressureNuclear:Class TC TransportationContainmentsNuclear:Class TC TransportationContainmentsNuclear:Class TC TransportationContainments(1) For Pm 0.67SyPm Pb 1.35 Sy(2) For 0.67Sy Pm 0.90SyPm Pb (2.15 Sy - 1.2Pm)Pm - Primary membrane stress intensity;Pb - Bending stress intensitySy - Yield Strength1.25 x Design PressureNuclear:Class SC Storage ContainmentsNuclear:Class SC Storage Containments10 minsnot less than 1½ times normore than 4 times theTestPressureNuclear:Class SC Storage Containments(1) For Pm 0.67SyPm Pb 1.35 Sy(2) For 0.67Sy Pm 0.90SyPm Pb (2.15 Sy - 1.2Pm)Pm - Primary membrane stress intensity;Pb - Bending stress intensitySy - Yield StrengthNuclear:High Temperature Reactors10 minsDisclaimer: Prepared for Educational Purpose Onlynot lower than RTNDT 60 F(RTNDT 33 C)RTNDT Drop weight ImpactToughness Test temperatureNuclear:High Temperature ReactorsNuclear:High Temperature ReactorsPage 2 of 5

Code Comparison of ASME Boiler and Pressure Vessel Codes, Pressure Piping and API Standard Practices: Compiled by Goutham Rathinam, AweldI , CWSIP 3.1 (TWI,UK)CodeReferenceMinimum Hydrostatic TestingCalculationASME BPVC Sec III Div VHBB-6221 (a)ASME BPVC Sec III Div VHBB-6400ASME BPVC Sec IVASME BPVC Sec IVHG-504HG-505ASME BPVC Sec IVASME BPVC Sec IVHG-510 (2)HG-510 (4) ( c ) Shop 1.5 x MAWPASME BPVC Sec IVASME BPVC Sec IVHG-510 (4) ( c )AssembledHC-402.1 (b)ASME BPVC Sec IVASME BPVC Sec IVHC-410.2 Shop2.5 x MAWP or 60 psi (0.400 MPa)HC-410.2 Assembled 1.5 x MAWPASME BPVC Sec IVASME BPVC Sec IVASME BPVC Sec IVASME BPVC Sec IVASME BPVC Sec IVHC-410.3HA-406.1 (b) ShopHA-406.1 (C)AssembledHA-406.2HLW-502.2 (b)ASME BPVC Sec IVASME BPVC Sec IVASME BPVC Sec VIIHLW-505.1HLW-505.2105.81.5 x MAWPASME BPVC Sec VIII Div IASME BPVC Sec VIII Div IUG-99 (b)UG-99 (h)1.5 x MAWP x LSR⁴ASME BPVC Sec VIII Div IUG-102 (b)ASME BPVC Sec VIII Div IUCI-99 (a)Minimum TestHold TimePressure GagesTest Temperature Limitsnot less than 1½ times normore than 4 times theTestPressureNuclear:High Temperature ReactorsHeating Boiler:GeneralHeating Boiler:General1.5 x MAWPnot less than 1½ times normore than 4 times theTestPressureHeating Boiler:GeneralHeating Boiler:General5 mins10 psi (70 kPa)Heating Boiler:General2.5 x MAWP or 60 psi (0.400 MPa)not less than 1½ times normore than 4 times theTestPressureHeating Boiler:Cast IronHeating Boiler:Cast IronHeating Boiler:Cast IronHeating Boiler:Cast IronHeating Boiler:Cast AluminiumHeating Boiler:Cast Aluminium10 psi (70 kPa)2.5 x MAWP or 60 psi (0.400 MPa)Heating Boiler:Cast AluminiumPotable-Water Heaters10 psi (70 kPa)not less than 1½ times normore than 4 times theTestPressurePotable-Water HeatersPotable-Water HeatersCare of Power Boilers10 psi (70 kPa)Test Pressure never exceed 1.5 x MAWPand typically is 1.25 x MAWP or lowernot less than 1½ times normore than 4 times theTestPressurefor MAWP 30 psi (200 kPa)2 x MAWPfor MAWP 30 psi (200 kPa)2.5 x MAWP2 x MAWP1.4 x Design Pressure1.43 x MAWPUCD-99 (a)ULT-998.1.3.18.1.4 (b)ASME BPVC Sec VIII Div IIASME BPVC Sec VIII Div IIASME BPVC Sec VIII Div II8.2.1 (a)8.2.1 (a)8.2.41.43 x MAWP (Class 1)1.25 x MAWP X LSR (Class 2)ASME BPVC Sec VIII Div IIIASME BPVC Sec VIII Div IIIKT-311KT-3201.25 x MAWPServiceNuclear:High Temperature Reactors1.25 x Design PressureASME BPVC Sec VIII Div IASME BPVC Sec VIII Div IASME BPVC Sec VIII Div IIASME BPVC Sec VIII Div II Copyright: Goutham Rathinam andwww.weldingandndt.comMaximum Permissible Test PressureASME Sec I, PG-99 requires thatpressure test water temperaturebe a min. of 70 F (20 C) and amax. of 120 F (50 C) to minimize Pressure VesselThe metal temperature during a Pressure Vesselhydrostatic test shall bemaintained at least 17 C (30 F)above the minimum design metaltemperature of the vessel, butneed not exceed 50 C (120 F) to Pressure VesselPressure Vessel60 psi (400 kPa)15 mins150 F (65 C)not less than 1½ times normore than 4 times theTestPressurePressure VesselPressure VesselPressure VesselPressure VesselPressure VesselPressure VesselPressure VesselThe metal temperature during ahydrostatic test shall bemaintained at least 17 C (30 F)above the minimum design metaltemperature of the vessel, butneed not exceed 50 C (120 F) to Pressure VesselTCV 17 C (30 F); TCV 10 F (5.6 C) Pressure VesselImpact Test Metal TemperatureDisclaimer: Prepared for Educational Purpose OnlyPage 3 of 5

Code Comparison of ASME Boiler and Pressure Vessel Codes, Pressure Piping and API Standard Practices: Compiled by Goutham Rathinam, AweldI , CWSIP 3.1 (TWI,UK)CodeReferenceMinimum Hydrostatic TestingCalculationASME BPVC Sec VIII Div IIIKT-410ASME BPVC Sec XIIWA-5264ASME BPVC Sec XITable IWB-5230-1ASME BPVC Sec XIIWC-5230Test Temperature, F Test Pressure( C)1.10Po100 (40) or less1.08Po200 (95)1.06Po300 (150)1.04Po400 (200)1.02Po500 (260) or greaterPo is the reactor pressure corresponding to1.10 x System PressureASME BPVC Sec XIIWC-52301.25 x System PressureASME BPVC Sec XIIWD-52301.10 x System PressureASME BPVC Sec XIIWD-52301.25 x System PressureASME BPVC Sec XIIASME BPVC Sec XIITT-210 (a) (1)TT-210 (a) (3)1.3 x MAWPASME BPVC Sec XIITT-240ASME BPVC Sec XIIASME B31.1ASME B31.1TP-410.3 (5) (b)137.4.3102.3.3 (B)ASME B31.2ASME B31.3ASME B31.3ASME B31.4ASME B31.4ASME B31.5ASME B31.5ASME B31.8ASME B31.8ASME B31.8237.4A345.4.2K345.4.2437.4.1C437.4.1538.4.2 (f)538.6 (a)816816851.12.1 (d)In Service851.12.2A847.2A847.4 ( c )937.3.4 (a)937.3.51137.4.1 (2)GR-5.17.1In ServiceGR-5.17.2In ServiceIP-10.6.2PL-3.10.28.2.4.15.8.3.1ASME B31.8ASME B31.8ASME B31.8ASME B31.9ASME B31.9ASME B31.11ASME B31.12ASME B31.12ASME B31.12ASME B31.12API 1111API 510 Copyright: Goutham Rathinam andwww.weldingandndt.comMaximum Permissible Test PressureMinimum TestHold TimePressure GagesTest Temperature Limitsnot less than 1½ times normore than 4 times theTestPressurenot less than 1½ times normore than 4 times theTestPressure10 mins10 minscircumferential (hoop) stress shall not exceed 90% of theyield strength (0.2% offset) at test temperature. Inaddition, the sum of longitudinal stresses due to testpressure and live and dead loads at the time of test,excluding occasional loads, shall not exceed 90% of theyield strength at test temperature.not less than 4 hrsnot less than 4 hrs10 min2 hrs½ hr1.25 x Maximum Allowable Operating2 hrs1.5 x Design Pressure1.1 x Design Pressure1.5 x Maximum Allowable OperatingPressure10 minnot less than 4 hrs½ hr1.5 x Design Pressure1.5 x Maximum Allowable Operating125 % x Maximum Operating Pressure1.3 x MAWP x (Stest temp/Sdesign temp) Stesttemp allowable stress at testtemperature in ksi (MPa)Inservice inspection of Nuclear PowerPlantfor systems with DesignTemperature of 200 F (95 C) orlesssystems with DesignforTemperature above 200 F (95 C)for systems with DesignTemperature of 200 F (95 C) orlesssystems with DesignforTemperature above 200 F (95 C)1.5 x Design Pressure1.5 x Design Pressure1.25 x MAWP (Class 1)1.5 x MAWP (Class 2,3,4)1.1 x Maximum Allowable OperatingPressurePressure VesselInservice inspection of Nuclear PowerPlantnot less than 1½ times normore than 4 times theTestPressure1.5 x MAWP1.5 x Design Pressure1.25 x Design Pressure1.25 x Design Pressure1.1 x Design PressureService2 hrsDisclaimer: Prepared for Educational Purpose OnlyInservice inspection of Nuclear PowerPlantInservice inspection of Nuclear PowerPlantInservice inspection of Nuclear PowerPlantInservice inspection of Nuclear PowerPlantTransport TanksTransport Tanksmetal temperature duringhydrostatic test be maintained atleast 17 C (30 F) above theminimum design metal and tominimize the risk of brittleTransport TanksTransport TanksPressure PipingPressure PipingPressure PipingPressure PipingHigh Pressure PipingGeneral PipelineSlurry PipelineRefrigerent PipingRefrigerent PipingLine Pipe-Gas TransmissionLine Pipe-Gas TransmissionLine Pipe-Gas TransmissionLine Pipe-Gas TransmissionOffshore Gas TransmissionOffshore Gas TransmissionBuilding Service PipingBuilding Service PipingSlurry Transportation PipingIndustrial PipelineIndustrial PipelineIndustrial PipingIndustrial PipelineOffshore hydrocarbo PipelineIn service inspection of Pressure VesselPage 4 of 5

Code Comparison of ASME Boiler and Pressure Vessel Codes, Pressure Piping and API Standard Practices: Compiled by Goutham Rathinam, AweldI , CWSIP 3.1 (TWI,UK)CodeReferenceAPI 5105.8.7.2API 5729.7.2API 579-13.6.2.3API RP 574API RP 1110API RP 1110API RP 111010.4.24.1.7-Spike Test4.1.7-Strength Test4.1.7-Leak Test Copyright: Goutham Rathinam andwww.weldingandndt.comMinimum Hydrostatic TestingCalculation1.5 x Design Pressure 1.25 x Design Pressure 1.25 x Design Pressure 1.25 x Design PressureMaximum Permissible Test PressureMinimum TestHold Time 5 mins 1 hour 4 hours 2 hoursDisclaimer: Prepared for Educational Purpose OnlyPressure GagesTest Temperature LimitsServiceTo minimize the risk of brittlefracture during a pressure test,the metal temperature should bemaintained at least 30 F (17 C)above the MDMT or MAT forvessels that are more than 2 in.(5 cm) thick and 10 F (6 C)abovethe MDMTor ofMATforTominimizethe riskbrittlefracture during a pressure test,the metal temperature should bemaintained at least 30 F (17 C)above the MDMT or MAT forvessels that are more than 2 in.(5 cm) thick and 10 F (6 C)above17 Cthe MDMTor MATforTCV (30 F);TCV 10 F(5.6 C)Impact Test Metal TemperatureIn service inspection of Pressure VesselIn service inspection of Pressure VesselGeneralPipingPipelinePipelinePipelinePage 5 of 5

ASME BPVC Sec III Div I ND ND-6223 10 mins Nuclear:Class 3 Components ASME BPVC Sec III Div I ND ND-6412 not less than 1½ times nor more than 4 times theTest Pressure Nuclear:Class 3 Components ASME BPVC Sec III D

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A Lochinvar Crest series condensing boiler, model FBN2001 was installed to replace "Boiler 2" in January 2019. Boiler 2 was an AERCO Benchmark 2.0, serial number G-08-0799. New Boiler Information-SUN-224 Boiler Identification: Boiler 2 Location: Boiler Room Boiler Make/Model