Specification For Lift And Hoisting Equipment Inspection .
Petroleum Development Oman L.L.C.Specification for Lifting and Hoisting EquipmentInspection and Testing RequirementsDocument ID SP-2275Document Type SpecificationSecurity UnrestrictedDiscipline UEQOwner UEQ/3Issue Date 01.10.2018Version 0Keywords: This document is the property of Petroleum Development Oman, LLC. Neither thewhole nor any part of this document may be disclosed to others or reproduced, stored in aretrieval system, or transmitted in any form by any means (electronic, mechanical,reprographic recording or otherwise) without prior written consent of the owner.
Petroleum Development Oman LLCRevision: 0Effective: Oct 18This page was intentionally left blankPage 2SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLCiRevision: 0Effective: Oct 18Document AuthorisationPage 3SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLCRevision: 0Effective: Oct 18ii Revision HistoryThe following is a brief summary of the 4 most recent revisions to this document. Details of allrevisions prior to these are held on file by the issuing department.Version No.Version 0Date1.9.07Version 11.9.11Version 21.3.16Version 01.10.2018AuthorHugo den Boogert,UEC/14Hugo den BoogertUEQ/3Hugo den BoogertUEQ31Habsi, Haitham UEQ32Scope / RemarksNew Procedure – Initial IssueUpdate to reflect user’s commentsUpdate to reflect new developmentsand user’s commentsRevised entirely to SP (previously, itwas PR-1708)iii Related Business ProcessesCodeBusiness Process (EPBM 4.0)iv Related Corporate Management Frame Work (CMF) DocumentsThe related CMF Documents can be retrieved from the Corporate Business Control DocumentationRegister TAXI.Design:CP-117 Project EngineeringProcurement:CP-129 Contracting and Procurement CoPPR-1233 Contracting and Procurement ProceduresLifting and Hoisting:SP-2273 Lift Planning/-ExecutionMaintenance:CP-114 Maintenance Code of PracticeSP-2274 Lifting Equipment Numbering ProcedurePR-2114 Maintenance Strategy for Overhead Travelling Cranes & EquipmentHSE:PL-04 HSE PolicyCP-122 Health, Safety and Environment Mgmt SystemSP-2000 HSE Specification - Road TransportSP-1143 Specification for Earthmoving and Construction EquipmentSP-1257 HSE Specification - Scaffolding, Working at Heights or Over Water,and EarthworksPR-1172 Permit to Work ProcedureWell Engineering:Page 4SP-2234 Equipment Inspection and Certification ProcedureSP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLCRevision: 0Effective: Oct 18Table of ContentsiDocument Authorisation . 3iiRevision History . 4iiiRelated Business Processes . 4iv Related Corporate Management Frame Work (CMF) Documents . 412Introduction . 81.1Purpose . 81.2Scope . 81.3Exclusions . 81.4Changes to the Specification . 81.5Effective period. 81.6Review and Improvement . 8Abbreviation and Definition . 92.1Abbreviation . 92.2Definition . 92.3Fundamentals . 93Roles & Responsibilities & Competence Assurance . 104Lifting Equipment . 114.1Inspection, Testing and Certification . 124.1.15Company Requirement for Third Party Lifting Inspection Agencies . 124.2Lifting Equipment Register . 124.3Storage (Loft) . 134.4Document Retention . 134.5Auditing and Review . 134.6Annual Lifting Management Review . 13Inspection of Lifting Accessories . 145.1Inspection Frequency . 145.2Repairs . 145.3Service Life of Lifting Accessories . 145.4Marking of Lifting Accessories . 145.5General Requirements of Chain slings . 145.6General Requirements of Flat and Round Synthetic Webbing Slings . 145.7General Requirements of Wire Rope Slings . 155.8General Requirements of Eye bolts . 15Page 5SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC5.9Revision: 0Effective: Oct 18General Requirements of Shackles . 155.10General Requirements of Hooks . 155.11General Requirements of Swivels . 165.12General Requirements of Plate Clamps . 165.13General Requirements Fixed and Adjustable Beam Clamps . 165.14General Requirements of Lifting Caps and Stubs . 165.15General Requirements of Rigging Screws/Turnbuckles . 165.16General Requirements of Master Links and other Rings & HammerLocks/Connectors . 16General Requirements of Sheave and Snatch blocks . 165.176Rejection Criteria’s for Lifting accessories . 177Inspection and Load Testing Requirements of Cranes . 187.1Definition . 187.2Initial Inspection . 187.3Thorough Examination . 187.4Mobile & Crawler, Lorry Loading Cranes . 187.5Side Boom . 197.6Overhead, Gantry, Pedestal & Jib Cranes . 197.7Tower cranes: . 207.8Age of Cranes . 207.9Service Age Extension Criteria . 208 Inspection and Testing Requirements for chain blocks, lever hoists, allwinches, Jaw winch (Tirfors), pad eyes & Monorails/Runway beams. . 218.1Inspection and Testing: . 218.2Manual Chain Blocks: . 218.3Lever Hoists: . 218.4Trolleys: . 228.5Electrical Chain Hoists with Trolleys: . 228.5.18.6Jacks (Hydraulic or Pneumatic or Mechanical) . 238.6.18.7Page 6Rejection Criteria . 23Winch (Powered, Manual) . 238.8.18.8.28.9Rejection Criteria . 23Tirfors / Jaw Winch . 238.7.18.8Rejection Criteria . 22Man-Riding Winches . 24Rejection Criteria of Man-riding Winches . 24Pad eyes . 25SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC8.9.1Revision: 0Effective: Oct 18Rejection criteria . 25Runway /Cantilever Beams . 258.108.11Inspection and testing requirements of Mechanical HandlingEquipment . 258.12Tool Carriers (wheel loader with forks): . 258.13Forklifts and Telehandlers: . 268.14Pallet Stackers / Trucks: . 268.15Floor Cranes: . 268.16Marking requirements . 27Inspection and testing requirements of Passenger and Goods Lifts . 289Passenger and Goods Lifts: . 289.110 Inspection and testing requirements of Mobile Elevating WorkPlatforms . 2910.1Boom and Scissor Lifts . 2911 Inspection and testing requirements of containers, skids, manbaskets and spreader bars . 3011.1Containers and Skids: . 3011.2Lifting Beams, Frames and Spreader Bars: . 3011.2.1Marking . 3112 Inspection / Weight Verification of Test Weights and Load cellcalibration . 3212.1Test Weights: . 3212.2Load Cell: . 3213Colour Coding . 3314Application & Step-Out Approval . 3514.1Application . 3514.2Step-out and Approval . 35Page 7SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC11.1Revision: 0Effective: Oct 18IntroductionPurposeThe purpose of this document is to describe the mandatory requirements for lifting and hoistingInspection, testing and certification requirements, which are used by Company and itsContractors. This document supersedes PR-1708.1.2ScopeThis specification covers the minimum requirements of inspection; testing and certification of allLifting Equipment which are used by Company and its Contractors.1.3ExclusionsThe following items are specifically excluded from the definition of this specification: Mooring lines of floating units such as barges, boats, ships, and dedicated associated itemsused on mooring devices or buoys Guy and stay wires and other items subject to static loading conditions only. Safety harness and fall arrestors and escape and rescue from height devices. Crown block, travelling block and top drive systems. Inspection criteria are covered by SP-2234for well operations.1.4Changes to the SpecificationThis specification shall not be changed without approval from the Document Authority. Any userof this specification, who encounters an inaccuracy or ambiguity, is requested to notify theDocument Custodian, using the User Comment Form provided, see Appendix 6.1.5Effective periodThe requirements of this specification shall remain in force indefinitely unless superseded by anauthorized revision.1.6Review and ImprovementAs a minimum, this specification will be reviewed and if necessary will be updated when currentversion of referenced standards are revised or every three years whichever is earlier.Page 8SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC22.1Revision: 0Effective: Oct 18Abbreviation and DefinitionAbbreviationLEC:Lifting Equipment ControllerMEWP:Mobile Elevated Work platformALARP:As Low As Reasonably PracticableRCI:Rated Capacity IndicatorRCL:Rated Capacity LimiterPTW:Permit to WorkSWL:Safe Working LoadWLL:Working Load N:MPI:EngineersIdentification numberUnified National Fine threadNon Destructive TestdecanewtonsMagnetic Particle Inspection2.22.3DefinitionCompany:Petroleum Development Oman LLC (PDO)Contractor:Company direct contractor.Shall:Should:The word ‘shall’ used throughout this document indicates amandatory requirement.The word ‘should’ used throughout this document indicates astrong recommendationFundamentalsThe guiding principle upon which the Specification is based on Omani Law, Ministerial Decree286/2008, issued 22/6/2008 and effective as of 1/7/2008, Chapter 4, Section 3, Article 34. Ittakes precedence over all other documents.The documents which specifically relate to this Specification in the standards hierarchy arepresented below:Applicable LawPoliciesCode of ional StandardsIndustry accepted BestPracticesPage 9SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC3Revision: 0Effective: Oct 18Roles & Responsibilities & Competence AssuranceA summary of the roles and related responsibilities that are required to both implement andmanage the specification and its associated documents are given in App 3.Refer to SP-2273 for Training and Competency Requirements.Page 10SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC4Revision: 0Effective: Oct 18Lifting EquipmentWork equipment for lifting or lowering loads including its attachments (used for anchoring, fixingor supporting the load).It includes any lifting accessories that attach the load to the appliances in addition to theequipment which carries out the actual lifting function.Lifting appliancesAny mechanical device capable of raising or lowering a load, e.g. cranes, fork lift trucks,powered hoists, manual hoists, lever hoists, beam trolleys, sheave blocks, winches, runwaybeams, mono-rail hoist, etc.Lifting appliances such as trucks with self-loading crane, forklifts and mobile cranes used atCOMPANY worksites shall comply with the requirements included in the Road TransportSpecification SP-2000.Lifting accessoriesLifting accessories items are that designed to be used directly or indirectly to connect a load tolifting appliances, though are not part of the load.The main categories of lifting equipment are listed below (note that list is not comprehensive).-Table-1Lifting AppliancesLifting Accessories(Offshore) pedestal craneMobile cranes,Portal cranesA-frames & derricksTower cranes,Overhead/gantry crane,Self-loading arms/ lorry loading cranesMonorails(Overhead runway beam)Lifting JacksMobile Elevating WorkPlatforms(MEWPs)Manual lever hoistsJaw winches(Tirfors)Pallet trucks/stackersElectric HoistsPneumatic/ Hydraulic HoistsChain blocksPad eyes (fixed structural)Winches (incl. Man-riding)Forklifts/TelehandlersSide boomsBeam trolleysContainersSkidsSkipsDrum racksGas cylinder racksSpreader beamsFramesBasketsSlingsShacklesHooksBeam clamps and Plate clampsEye bolts & swivel ringsTurnbucklesWedge socketsDrill pipe elevators*Casing elevators*Bail arms*Rigging screwSheave blocksLifting capsMaster links & Rings*These are WE items, requirements are as per SP2234Page 11SP-2275 Specification for Lifting and Hoisting Equipment InspectionPrintedThe controlled version of this CMF Document resides online in Live link . Printed copies are UNCONTROLLED.Certification
Petroleum Development Oman LLC4.1Revision: 0Effective: Oct 18Inspection, Testing and CertificationAll lifting appliances and accessories, new and existing, used within Comp
Update to reflect user’s comments Version 2 1.3.16 Hugo den Boogert UEQ31 Update to reflect new developments and user’s comments Version 0 1.10.2018 Habsi, Haitham UEQ32 Revised entirely to SP (previously, it was PR-1708) iii Related Business Processes Code Business Process (EPBM 4.0) iv Related Corporate Management Frame Work (CMF) Documents The related CMF Documents can be retrieved from .
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PNNL Hoisting and Rigging Manual PNNL Worker Safety & Health Division December 2008 Prepared for the U.S. Department of Energy under Contract DE-AC05-76RL01830 Pacific Northwest National Laboratory . Richland, Washington 99352 . i Acknowledgments The content of the PNNL Hoisting and Rigging Manual was derived from the Hanford Site Hoisting
purpose of suspension-hoisting or "Free-Rigging." (see OSHA Letter of Interpretation - October 22, 1999 regarding "Free-Rigging") Rigging used for suspension hoisting must be positively attached to the equipment or to a purpose-designed, suspension-hoisting device with hardware (shackles, latched safety hooks, etc.) at all connection .
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