SIMATIC Safety - Configuring And Programming

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SIMATIC Safety - Configuring and Programming

Important notesProduct Overview1SIMATICConfiguring2Industrial SoftwareSIMATIC Safety - Configuring andProgrammingSafety Administration Editor3Access protection4Programming5F-I/O access6Implementation of useracknowledgment7Data exchange betweenstandard user program andsafety program8Safety-relatedcommunication9Programming and Operating ManualCompiling andcommissioning a safetyprogram10/2019A5E02714440-AK10System acceptance11Operation and Maintenance12STEP 7 Safety V16instructions13Monitoring and responsetimesAChecklistB

Legal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.CAUTIONindicates that minor personal injury can result if proper precautions are not taken.NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions.Qualified personnel are those who, based on their training and experience, are capable of identifying risks andavoiding potential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommendedor approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.Siemens AGDigital IndustriesPostfach 48 4890026 NÜRNBERGGERMANYA5E02714440-AK 10/2019 Subject to changeCopyright Siemens AG 2011 - 2019.All rights reserved

Important notesPurpose of this documentationThe information in this documentation enables you to configure (Page 41) and program(Page 114) SIMATIC Safety fail-safe systems. In addition, you will obtain information onacceptance (Page 376) of a SIMATIC Safety F-system.NoteThe Programming and Operating Manual "SIMATIC Safety - Configuring and Programming"in its latest version (possibly including product information for the manual) is the relevantsource of all information on functional safety regarding configuring and programming. Thisalso applies in the event of discrepancies between this manual and other documentation onfunctional safety regarding configuring and programming of SIMATIC Safety.You must heed all warnings in the Programming and Operating manual "SIMATIC Safety Configuring and Programming".Basic knowledge requirementsGeneral basic knowledge of automation engineering is needed to understand thisdocumentation. Basic knowledge of the following is also necessary: Fail-safe automation systems Automation systems S7-300/400/1200/1500/1500 Software Controller/WinAC RTX F Distributed I/O systems on PROFIBUS DP/PROFINET IO Totally Integrated Automation Portal, including:– Hardware configuration with the hardware and network editor– Programming in the LAD and FBD programming languages using the program editor.– Communication between CPUsSIMATIC Safety - Configuring and ProgrammingProgramming and Operating Manual, 10/2019, A5E02714440-AK3

Important notesScope of this documentationThis documentation is valid for STEP 7 Safety Advanced V16 and STEP 7 Safety Basic V16.STEP 7 Safety Advanced V16 and STEP 7 Safety Basic V16 are used for configuration andprogramming of the fail-safe SIMATIC Safety system.In this context, integration of the fail-safe I/O listed below in SIMATIC Safety is alsoaddressed: S7-1500/ET 200MP fail-safe modules ET 200SP fail-safe modules ET 200S fail-safe modules ET 200eco fail-safe I/O modules ET 200eco PN fail-safe I/O modules ET 200pro fail-safe modules ET 200iSP fail-safe modules S7-300 fail-safe signal modules S7-1200 fail-safe modules Fail-safe GSD based DP slaves Fail-safe GSD based I/O devicesApprovalsThe SIMATIC Safety F-system is certified for use in safety mode up to: Safety Integrity Level SIL3 in accordance with IEC 61508:2010 Performance Level (PL) e and category 4 in accordance with ISO 13849-1:2015 or ENISO 13849-1:2015Incorporation in the information landscapeDepending on your application, you will need the following supplementary documentationwhen working with STEP 7 Safety.SIMATIC Safety - Configuring and Programming4Programming and Operating Manual, 10/2019, A5E02714440-AK

Important notesThis documentation includes references to the supplementary documentation whereappropriate.DocumentationBrief description of relevant contentFor the SIMATIC Safety F-systemDepending on which F-CPU you are using, you will need the following documentation: For the F-CPUs S7-1200/1500, a Product WW/view/en/109478599) describes all deviations from the respective standard CPUs. Each F-CPU S7-300/400 that can be used has its own product information. The product information describes the deviations from the respective standard CPUs. The Device iew/en/67295862/133300)describe the S7-1500 CPUs. The "S7-300, CPU 31xC and CPU 31x: m/WW/view/en/13008499) operatinginstructions describe the installation and wiring of S7-300 systems. The "CPU 31xC and CPU 31x, Technical w/en/12996906) devicemanual describes the CPUs 315-2 DP and PN/DP, the CPU 317-2 DP andPN/DP, and the CPU 319-3 PN/DP. The "S7-400 Automation System, /WW/view/en/1117849) installationmanual describes the installation and wiring of S7-400 systems. The "S7-400 Automation System, CPU w/en/23904550) referencemanual describes the CPUs 414-3 PN/DP, the CPU 416-2, and theCPU 416-3 PN/DP. The "ET 200S Interface Module IM 151-7 /en/12714722) manualdescribes the IM 151-7 CPU. The "ET 200S, Interface Module IM 151-8 PN/DP /en/47409312) manualdescribes the IM 151-8 PN/DP CPU. The "ET 200S, Interface Module IM 154-8 /de/24363739/0/en) manual describes the IM 154-8 CPU. The Manual "Windows Automation Center RTX WinAC RTX (F) /en/43715176)" describes the WinAC RTX 2010 and the WinAC RTX F 2010. The "S7-1500 Software Controller CPU 1505SP, CPU w/en/109249299)" manualdescribes the SIMATIC S7-1500 Software Controller 1505SP and CPU1507S."S7-1200 Functional Safety manualDescribes the F-CPUs S7-1200 and the fail-safe modules S7-1200 (including(http://support.automation.siemens.com/W installation, wiring, and technical specifications)W/view/en/104547552)" system manualSIMATIC Safety - Configuring and ProgrammingProgramming and Operating Manual, 10/2019, A5E02714440-AK5

Important notesDocumentationBrief description of relevant content"S7-1500/ET200MP system manualDescribes the hardware of the S7-1500 systems and the S7-1500/ET 200MP(http://support.automation.siemens.com/W fail-safe modules (including installation, wiring, and technical specifications)W/view/en/59191792)" system manualand the product /en/ps/14141/man) for the correspondingS7-1500/ET 200MP fail-safe modules"ET 200SP distributed I/O systemDescribes the hardware of the ET 200SP fail-safe modules (including installa(http://support.automation.siemens.com/W tion, wiring, and technical specifications)W/view/en/58649293)" system manualand the product /en/ps/14059/man) for the correspondingET 200SP fail-safe modules"ET 200eco Distributed I/O Station FailDescribes the hardware of the ET 200eco fail-safe I/O module (including insafe I/O Blockstallation, wiring, and technical com/WW/view/en/19033850)" manualManual "ET 200eco PN F-DI 8 x 24 VDC, Describes the hardware of the ET 200eco PN fail-safe I/O module (including4xM12 / F-DQ 3 x 24 VDC/2.0A PM,installation, wiring, and technical ens.com/cs/ww/en/)""Distributed I/O System ET 200S, FailDescribes the hardware of the ET 200S fail-safe modules (including installaSafe Modulestion, wiring, and technical com/WW/view/en/27235629)" operating instructions"S7-300 Automation System, ET 200MDescribes the hardware of the S7-300 fail-safe signal modules (includingDistributed I/O System, Fail-safe Signalinstallation, wiring, and technical iemens.com/WW/view/en/19026151)" manual"Distributed I/O system ET 200pro, failDescribes the hardware of the ET 200pro fail-safe modules (including installasafe I/O modulestion, wiring, and technical com/WW/view/en/22098524)" operating instructions"ET 200iSP distributed I/O device - FailDescribes the hardware of the ET 200iSP fail-safe modules (including installasafe modulestion, wiring, and technical com/WW/view/en/47357221)" operating instructionsHelp on STEP 7 Describes the operation of the standard tools in STEP 7 Contains information regarding configuration and parameter assignment ofhardware Contains a description of the FBD and LAD programming languagesThe complete SIMATIC S7 documentation is available on DVD. You can find moreinformation on the Internet al-collection/Pages/Default.aspx).SIMATIC Safety - Configuring and Programming6Programming and Operating Manual, 10/2019, A5E02714440-AK

Important notesGuideThis documentation describes how to work with STEP 7 Safety. It includes instructions andreference sections (description of the instructions for the safety program).The following topics are addressed: Configuration of SIMATIC Safety Access protection for SIMATIC Safety Programming of the safety program (safety-related user program) Safety-related communication Instructions for the safety program Support for the system acceptance Operation and maintenance of SIMATIC Safety Monitoring and response timesConventionsIn this documentation, the terms "safety engineering" and "fail-safe engineering" are usedsynonymously. The same applies to the terms "fail-safe" and "F-"."STEP 7 Safety V16" stands for "STEP 7 Safety Advanced V16" and "STEP 7Safety Basic V16"."(S7-300)" indicates that the section only applies to S7-300 F-CPUs. S7-300 F-CPUs alsoincludes the F-CPUs ET 200S and ET 200pro (IM F-CPUs)."(S7-400)" indicates that the section only applies to S7-400 as well as WinAC RTX F."(S7-1200)" indicates that the section only applies to S7-1200 F-CPUs."(S7-1500)" indicates that the section only applies to S7-1500 F-CPUs. S7-1500 F-CPUsalso includes ET 200SP F-CPUs, the CPU 1516pro F-2 PN and the S7-1500 F SoftwareController.The scopes can be combined.The term "Safety program" refers to the fail-safe portion of the user program and is usedinstead of "fail-safe user program," "F-program," etc. For purposes of contrast, the nonsafety-related part of the user program is referred to as the "standard user program".The hardware configuration encompasses the configuration of the standard parameters ofthe CPUs and standard I/Os as well as the configuration of the safety-related parameters ofthe F-CPUs and the F-I/Os.The safety-related hardware configuration includes the configuration of the safety-relatedparameters of the F-CPU as well as the configuration of the F-I/O devices.The safety-related project data includes the safety-related hardware configuration as well asthe safety program.Each warning is marked with a unique number at the end of the text. This enables you toeasily reference other documents, for example, to obtain an overview of the safetyrequirements for the system.SIMATIC Safety - Configuring and ProgrammingProgramming and Operating Manual, 10/2019, A5E02714440-AK7

Important notesAdditional supportIf you have further questions about the use of products presented in this manual, contactyour local Siemens representative.You can find information on whom to contact on the Web(http://www.siemens.com/automation/partner).A guide to the technical documentation for the various SIMATIC products and systems isavailable on the Web You can find the online catalog and online ordering system on the Web(www.siemens.com/industrymall).Training centerWe offer courses to help you get started with the S7 automation system. Contact yourregional training center or the central training center in Nuremberg (90327), Federal Republicof Germany.You can find more information on the Internet (http://www.sitrain.com).Technical SupportTo contact Technical Support for all Industry Automation products, use the Support RequestWeb form ).You can find additional information about our Technical Support on the ATIC Safety - Configuring and Programming8Programming and Operating Manual, 10/2019, A5E02714440-AK

Important notesImportant note for maintaining the operational safety of your systemNoteThe operators of systems with safety-related characteristics must adhere to operationalsafety requirements. The supplier is also obliged to comply with special product monitoringmeasures. Siemens informs system operators in the form of personal notifications aboutproduct developments and properties which could be or become important issues in terms ofoperational safety.You should subscribe to the corresponding notifications in order to obtain the latestinformation and to allow you to make any necessary modifications to your system.Log in in the Industry Online Support. Follow the links below and click on "Email on update"on the right-hand side in each case: SIMATIC m/cs/products?pnid 13751&lc en-WW) SIMATIC .siemens.com/cs/products?pnid 13828&lc en-WW) SIMATIC S7-1500/SIMATIC roducts?pnid 13716&lc en-WW) SIMATIC S7-1200/SIMATIC roducts?pnid 13683&lc en-WW) Software /products?pnid 13911&lc en-WW) Distributed I/O pnid 14029&lc enWW) STEP 7 (TIA oducts?pnid 14340&lc en-WW)Siemens provides products and solutions with industrial security functions that support thesecure operation of plants, systems, machines and networks.In order to protect plants, systems, machines and networks against cyber threats, it isnecessary to implement – and continuously maintain – a holistic, state-of-the-art industrialsecurity concept. Siemens’ products and solutions constitute one element of such a concept.Customers are responsible for preventing unauthorized access to their plants, systems,machines and networks. Such systems, machines and components should only beconnected to an enterprise network or the internet if and to the extent such a connection isnecessary and only when appropriate security measures (e.g. firewalls and/or networksegmentation) are in place.For additional information on industrial security measures that may be implemented, pleasevisit ns' products and solutions undergo continuous development to make them moresecure. Siemens strongly recommends that product updates are applied as soon as they areavailable and that the latest product versions are used. Use of product versions that are nolonger supported, and failure to apply the latest updates may increase customers' exposureto cyber threats.SIMATIC Safety - Configuring and ProgrammingProgramming and Operating Manual, 10/2019, A5E02714440-AK9

Important notesTo stay informed about product updates, subscribe to the Siemens Industrial Security RSSFeed visit ns Industry Online SupportYou can find current information on the following topics quickly and easily here: Product supportAll the information and extensive know-how on your product, technical specifications,FAQs, certificates, downloads, and manuals. Application examplesTools and examples to solve your automation tasks – as well as function blocks,performance information and videos. ServicesInformation about Industry Services, Field Services, Technical Support, spare parts andtraining offers. ForumsFor answers and solutions concerning automation technology. mySupportYour personal working area in Industry Online Support for messages, support queries,and configurable documents.This information is provided by the Siemens Industry Online Support in the &support).Industry MallThe Industry Mall is the catalog and order system of Siemens AG for automation and drivesolutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power(TIP).Catalogs for all the products in automation and drives are available on the C Safety - Configuring and Programming10Programming and Operating Manual, 10/2019, A5E02714440-AK

Table of contentsImportant notes . 312Product Overview. 211.1Overview .211.2Hardware and Software Components .231.3Installing/uninstalling the STEP 7 Safety Basic V16 license .

This documentation is valid for STEP 7 Safety Advanced V16 and STEP 7 Safety Basic V16. STEP 7 Safety Advanced V16 and STEP 7 Safety Basic V16 are used for configuration and programming of the fail-safe SIMATIC Safety system. In this context, integration of the fail-safe I/O listed below in SIMATIC Safety is also addressed:

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