Daniel Series 1500 Liquid Turbine Meter - Emerson
User manualP/N 3-9008-515, Rev AGSeptember 2020Daniel Series 1500 Liquid Turbine MeterNPS 3 through 24
Safety and approval informationThis Daniel product complies with all applicable European directives when properly installed in accordance with the instructions inthis manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration of conformity,with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on the internetat www.emerson.com or through your local Daniel support center.Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at http://www.emerson.com.For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.Other informationFull product specifications can be found in the product data sheet. Troubleshooting information can be found in the user manual.Product data sheets and manuals are available from the Daniel web site at http://www.emerson.com.Return policyFollow Emerson procedures when returning equipment. These procedures ensure legal compliance with governmenttransportation agencies and help provide a safe working environment for Emerson employees. Emerson will not accept yourreturned equipment if you fail to follow Emerson procedures. Return procedures and forms are available on our web support siteat www.emerson.com, or by phoning the Emerson Customer Service department.Emerson Flow customer serviceEmail: Worldwide: flow.support@emerson.com Asia-Pacific: APflow.support@emerson.comTelephone:2North and South AmericaEurope and Middle EastAsia PacificUnited States800-522-6277U.K.0870 240 1978Australia800 158 727Canada 1 303-527-5200The Netherlands 31 (0) 704 136 666New Zealand099 128 804Mexico 41 (0) 41 7686 111France0800 917 901India800 440 1468Argentina 54 11 4837 7000Germany0800 182 5347Pakistan888 550 2682Brazil 55 15 3413 8000Italy8008 77334China 86 21 2892 9000Central & Eastern 41 (0) 41 7686 111Japan 81 3 5769 6803Russia/CIS 7 495 981 9811South Korea 82 2 3438 4600Egypt0800 000 0015Singapore 65 6 777 8211Oman800 70101Thailand001 800 441 6426Qatar431 0044Malaysia800 814 008Kuwait663 299 01South Africa800 991 390Saudi Arabia800 844 9564UAE800 0444 0684
User manualP/N 3-9008-515ContentsSeptember 2020ContentsPart IPlanChapter 1Introduction. 71.1 Purpose of this manual. 71.2 Hazard messages. 71.3 Personnel qualifications. 71.4 Warranty restrictions. 91.5 Assistance.91.6 Description of the Series 1500 Liquid Turbine Meter (LTM). 101.7 Agency certifications for the Series 1500 LTM. 37Chapter 2Operating conditions and specifications. 392.1 Operating conditions for the liquid turbine meter.392.2 Specifications for the LTM . 44Chapter 3Turbine meter handling.533.1 Receive the turbine meter.533.2 Store the turbine meter. 53Chapter 4Prepare the turbine meter for use.554.1 Lifting conditions. 554.2 Lifting requirements for personnel.564.3 Configuration of the turbine meter. 59Part IIInstallChapter 5Installation prerequisites. 695.1 Pre-start checks. 695.2 Torque information. 695.3 Tools required for LME disassembly/assembly.69Chapter 6Installation procedure.716.1 Cathodic protection.716.2 Mechanical components assembly. 716.3 Assemble the electronic components. 72Chapter 7Testing.757.1 Test the turbine meter. 75Part IIIUser manualOperate3
ContentsSeptember 2020Chapter 8User manualP/N 3-9008-515Operation parameters.798.1 Operation overview. 798.2 Turbine meter normal operation.798.3 Back pressure calculation for the LTM. 798.4 LME remote operation. 80Part IVChapter 9MaintainPlanned maintenance.839.1 Maintenance considerations. 839.2 Tools required for mechanical components. 839.3 Prepare for mechanical disassembly. 849.4 Mechanical assembly. 899.5 Electronics enclosure disassembly. 939.6 Electronics enclosure assembly.949.7 Replace the preamplifier.959.8 Planned maintenance tasks. 96Chapter 10Corrective maintenance. 9710.1 Turbine meter troubleshooting. 9710.2 Verify the return to operational condition.97Chapter 11Spare parts.9911.1 Recommended spare parts. 99Chapter 12Decommission the turbine meter. 10112.1 Shut down the turbine meter.10112.2 Turbine meter disassembly/assembly. 10112.3 Shipment of the meter.1024Daniel Series 1500 Liquid Turbine Meter, NPS 3-24
User manualP/N 3-9008-515PlanSeptember 2020Part IPlanUser manual5
PlanSeptember 20206User manualP/N 3-9008-515Daniel Series 1500 Liquid Turbine Meter, NPS 3-24
User manualP/N 3-9008-515IntroductionSeptember 20201Introduction1.1Purpose of this manualEmerson Daniel designed this manual to guide owners and personnel in the installation,operation and maintenance of the DanielTM Series 1500 Liquid Turbine Meter Manual,3-9008-515. It is imperative that product owners and operation personnel read and followthe information contained in this manual to ensure that the turbine meter is installedcorrectly and is operating according to the design, certifications and safety considerations.1.2Hazard messagesThis document uses the following criteria for hazard messages based on ANSI standardsZ535.6-2011 (R2017).DANGERSerious injury or death will occur if a hazardous situation is not avoided.WARNINGSerious injury or death could occur if a hazardous situation is not avoided.CAUTIONMinor or moderate injury will or could occur if a hazardous situation is not avoided.NOTICEData loss, property damage, hardware damage, or software damage can occur if asituation is not avoided. There is no credible risk of physical injury.Physical accessNOTICEUnauthorized personnel can potentially cause significant damage and/or misconfigurationof end users' equipment. Protect against all intentional or unintentional unauthorized use.Physical security is an important part of any security program and fundamental toprotecting your system. Restrict physical access to protect users' assets. This is true for allsystems used within the facility.1.3Personnel qualificationsRead and follow all instructions, dangers, warnings, and cautions to avoid personal injuryor property damage during system operation. Emerson is not responsible for damage orinjury resulting from unsafe use of products, lack of maintenance, incorrect installation ofequipment or system operation. If in doubt about any applications and safety precautionsdescribed in this document, contact Emerson.User manual7
IntroductionSeptember 2020User manualP/N 3-9008-515Inform and train all personnel in the proper installation, operation, and maintenance ofthis product. To ensure safe and proper performance, only informed and trained personnelshould install, operate, repair and maintain this product. For further questions abouttraining requirements, contact your local Emerson representative.Operations risk assessment must be used and followed in conjunction with this documentwhen performing all online retrieval operations.Ensure that all end user and installation specific safety requirements are read, understoodand adhered to.Ensure that any operator that is conducting work on the equipment, is following end userguidelines on the use of protective equipment including, but not limited to: Safety helmet or hard hat Steel-toed shoes Safety glasses Working gloves (suitable for mechanical operations) Chemical resistant latex gloves or the equivalent Long-sleeved, fire-retardant shirt and fire-retardant trousers or full-length fireretardant coverallsAdditional PPE may be required depending on facility requirements and MSDSrequirements, if applicable. Failure to comply may result in personnel injury.WARNINGRISK TO PERSONNEL AND EQUIPMENTFailure to follow the installation, operation or maintenance instructions for a Danielproduct could lead to serious injury or death from explosion or exposure to dangeroussubstances. To reduce the risk: Comply with all information on the product, in this manual, and in any local andnational codes that apply to this product. Do not allow untrained personnel to work with this product. Use Daniel parts and work procedures specified in this manual.NOTICEObserve all precautionary signs posted on the equipment to avoid serious injury.WARNINGRISK TO PERSONNEL AND EQUIPMENTOperation of this product on pressurized lines may potentially imply operational risk forpersonnel and equipment from the potential escape of hot gas or liquid, which couldresult in serious injury.Observe all precautionary signs on the equipment.8Daniel Series 1500 Liquid Turbine Meter, NPS 3-24
User manualP/N 3-9008-515IntroductionSeptember 2020WARNINGRISK TO PERSONNEL AND EQUIPMENTThe operation of the Daniel product involves heavy equipment handling. Observe thefollowing guidelines to avoid potentially serious injury: Be aware of your limitations and ask for assistance if needed. Do not attempt to lift weight beyond your capacity. Lift with your legs, not your back.NoteMechanical lifting tools may also be used in some locations to reduce risk.NOTICEAttending the training course for this product is not considered sufficient for operating thetool on pressurized lines. Emerson requires a two-man crew with formal training.Additionally, at least one of the operators must have a record of extensive field experienceand be certified for this work.Emerson assumes no responsibility for incidents, or consequences of incidents, occurringas a result of the use of this product by others than Emerson or its designated personnel,and have no liability whatsoever for any such work.Consult Emerson for more details on both training and certification.1.4Warranty restrictionsVisually inspect all components for shipping damage. If shipping damage is found, notifythe carrier at once. Shipping damage is not covered by the warranty. The carrier isresponsible for all repair and replacement costs resulting from shipment damage.1.5AssistanceThe Emerson Global Service Center is organized through a network of service centersworldwide, and supports all service requirements or technical queries. For the ProductSupport Help Desk, go to: http://www.emerson.com or contact your nearest Emersonservice provider.User manual9
IntroductionSeptember 2020User manualP/N 3-9008-5151.6Description of the Series 1500 Liquid TurbineMeter (LTM)1.6.1General features of the turbine meterThe Daniel Series 1500 Liquid Turbine Meter (LTM) is a volumetric flow metering andtransmitting device used for accurate measurement of crude oil hydrocarbons and otherrelated process fluids. The design allows high operational flow rates, extended flow rangesand sustained performance capability. This meter is specifically designed for pipelineservice where a vital characteristic is repeatability.The turbine meter is designed for use within the guidelines of API Manual of PetroleumMeasurement Standards (MPMS), Chapter 5.3 and test procedures of API MPMS, Chapter 4(Prover systems).The meter consists of two main parts: Local Mounted Enclosure (LME) assembly and themeter body housing assembly. For certain functions, the meter will have a RemoteMounted Enclosure (RME), another version of the LME.The LME is an explosion-proof, weather-resistant housing for dual pickoffs, as well as anencapsulated preamplifier. It also serves as the mechanical mounting connectionnecessary for local and remote accessories.NoteDaniel offers electronic enclosures with different housing materials and electronicconfigurations.Local Mounted Enclosure (LME)The LME consists of an electrical enclosure and a solid cover made of stainless steel. Thisconfiguration contains a mounting bracket and a preamplifier which works with twostandard pickoff coils mounted into the meter housing.The electrical enclosure contains an external and an internal grounding lug. The twoenclosure openings are plugged with stainless steel plugs. Refer to Operating conditionsand specifications for more specifications.LME - High temperatureThe LME - High temperature consists of an electrical enclosure and a solid cover bothmade of stainless steel. This configuration contains one mounting bracket and two hightemperature terminal blocks which are the connections between the high temperaturepickoff coils and the flex cable.ImportantThe customer provides and installs a flex cable.The flex cable is the connection between the preamplifier that is assembled into a RemoteMounted Enclosure (RME), not more than 6 meters from the center of the meter housingto the center of the RME.The electrical enclosure contains an external and an internal grounding lug. The twoenclosure openings are plugged. Refer to Operating conditions and specifications.10Daniel Series 1500 Liquid Turbine Meter, NPS 3-24
User manualP/N 3-9008-515IntroductionSeptember 2020Remote Mounted Enclosure (RME)The RME is an electric transmitting device used primarily in the petroleum industry forremote installation of liquid turbine meter electronics. The RME is specifically designed forhigh temperature applications.The turbine meter is ideal for applications requiring high frequency resolution.Applications may include electronic registers or flow computers.1.6.2Operation overview of the turbine meterMetering systems combine turbine meters and electronic instrumentation to measurevolumetric total flow and/or flow rate. Metering systems are used to providemeasurement information in fluid transport, petroleum and chemical processing, custodytransfer of liquids, blending systems, in product batching and in field or plant operations. Each turbine meter is comprised of a cylindrical housing that contains a precise turbinerotor assembly. The magnetic pickoffs are mounted in a boss on the turbine meterbody. As fluid passes through the turbine meter, it causes the rotor to revolve with an angularvelocity proportional to flow. The rotor blades or rim buttons passing through the magnetic field of the pickoffgenerate a pulsing voltage in the coil of the pickoff assembly. Each voltage pulserepresents a discrete volume. The total number of pulses collected over a period oftime represents the total volume metered. The sinusoidal signal from each pickoff has a low amplitude and is not normally reliedupon for transmission distances over 6 meters (20 feet). The signal must, therefore, beamplified. This is achieved with a preamplifier contained within the LME that ismounted on the turbine meter. These pulse signals are typically transmitted to control room instrumentation, such asflow computers, and may also be required to transmit to prover computers whichcalculate, display, transmit, control or record the flow sensed by the rotor. The resultsmay be displayed as pulse-counts or standard engineering units, such as gallons, liters,barrels, etc. All Daniel Series 1500 Liquid Turbine Meters have, as standard, the LME which is fittedwith two pickoffs and a dual channel preamplifier. The pickoff mountings are oriented so that the outputs from the pickups are 90ºelectrically out of phase. The turbine meter may be supplie
4 Daniel Series 1500 Liquid Turbine Meter, NPS 3-24. Chapter 8. . product could lead to serious injury or death from explosion or exposure to dangerous substances. To reduce the risk: Comply with all information on the product, in this manual, and in any lo
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Series 1500 Liquid Turbine Meter Figure 1: Daniel 1500 Liquid Turbine Flow Meter. Daniel Series 1500 April 2015 2 www.EmersonProcess.c Process Parameters Table 1: Temperature Ranges Carbon Steel 304/316 Stainless Steel Standard (1)-29 C to 60 C (-20 F to 140 F)-40 C to 60 C
Daniel Series 1200 and 1500 Liquid Turbine Flow Meter Systems combine turbine meters and electronic instrumentation to measure volumetric total flow and/or flow rate. Each Daniel turbine meter is comprised of a cylindrical housing that contains a precise turbine rotor assembly. One or two magnetic pickoffs are mounted in a boss on the meter body.
The Series 1500 Liquid Turbine Flow Meter is specifically designed for pipeline operation and for use within the guidelines of the API Manual of Petroleum Measurement Standards (MPMS), Chapter 5.3 (Measurement of Liquid Hydrocarbons by Turbine Meter). Figure 1: Daniel 1500 Liquid Turbine Flow Meter
Revised July 2012 Section 1500 Table of Contents Liens, Adjustment and Recoveries 1500.1 Introduction-Liens, Adjustment and Recoveries 1500.2 Court Order 1500.3Benefits Paid Pending Appeal Decision 1500.4 Liability 1500.5 Estates 1500.6 Voluntary Reimbursement 1500.7 Health Ins
User manual P/N 3-9008-515, Rev AG September 2020 Daniel Series 1500 Liquid Turbine Meter NPS 3 through 24
Daniel does not assume responsibility for the selection, use or maintenance of any product. responsibility for proper selection, use and maintenance of any Daniel product remains solely with the purchaser and end-user. Daniel Series 500 Liquid Turbine Flow Meter is protected by U.S. and international patents and patents pending.
English Language Arts & Literacy in History/Social Studies, Science, and Technical Subjects ISBN 978-0-8011-17 40-4 . ISBN 978-0-8011-1740-4. Bar code to be printed here. California Common Core State Standards. English Language Arts & Literacy in . History/Social Studies, Science, and Technical Subjects. Adopted by the. California State Board of Education . August 2010 and modified March 2013 .
