EMC-HD Overview Electromechanical Cylinder

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EMC-HD OverviewElectromechanical CylinderEMC-HD111.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewElectromechanical Cylinder – Heavy Duty (EMC-HD)Key data for EMC-HD: Electromechanical Cylinder EMC-HD availablewith ball or planetary roller screw drive Sizes: EMC-085-HD, EMC-125-HD, EMC-180-HD Dyn. Load rating (Cdyn): up to 470kN Maximum thrust force: up to 290kN (push/pull) Maximum velocity: up to 1m/s Maximum stroke: up to 1700mm Capable of operating in temperatures from -10 Cto 60 C (only mechanics taken into account). Protection class IP65 (as standard) Integrated anti-rotation device available With servo motors MSK (third party motorspossible) Wide range of accessories (Mounting elements,switches, force sensor)In addition to the actuator, Rexroth can provide motors, drives and guideways as acomplete system solution.211.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewTechnical DataEMC-085-HDScrew drive 1)Diameter x lead[mm]Dynamic loadratingPLSA30x5EMC-105-HDBSAPLSA30x10 40x10 40x20EMC-125-HDBSA39x5 320.640.501.000.260.520.400.800.330.67Cdyn [kN]Max feed force[kN]Max velocity [m/s]Max stroke [mm]1)370010001200PLSA: Planetary screw assembly, BSA: Ball screw assembly11.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.1700

EMC-HD OverviewDesign123456789101112Flange and couplingMotorGearbox (optional)Belt side driveThreaded boltWrench flatPiston rodGrease nippleBodyBearing housingDrive journalLocknutWith integrated planetary orball screw drivePlanetary screw drive for highpower density and long lifetimeBall screw drive for highdynamicsMaterials:Piston rod: Steel, chrome-platedRemaining parts: Steel, zinc-coated, optional painted black411.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewDimensions EMC-085-HD5SeSeffSmax excess travel effective stroke maximum travelLLadSmax overall length (without piston rod) additional length maximum travelScrew driveD0 x 0x2037011.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewDimensions EMC-125-HD6SeSeffSmax excess travel effective stroke maximum travelLLadSmax overall length (without piston rod) additional length maximum travelScrew driveD0 x 3x2042711.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewDimensions EMC-180-HD7SeSeffSmax excess travel effective stroke maximum travelLLadSmax overall length (without piston rod) additional length maximum travel11.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewAnti-rotation deviceWithout anti-rotation deviceWith internal anti-rotation device In the cost-optimized basic design without theintegrated anti-rotation device the piston rodcan be rotated freely during assembly and cantherefore be easily extended or retractedmanually. The integrated anti-rotation device is usedwhen an external torque support is notpossible (e.g. because of limited space orbecause the piston rod has to extend freely intothe workspace) To ensure a proper linear movement duringoperation the piston rod as to be securedagainst rotation externally (e.g. by connectionto a linear guide). The anti-rotation is realized with four guidesurfaces on the piston rod and a sliding guideat the head end of the shell.(round piston rod)8(flattened piston rod)11.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewMounting typesGroup 1Group 2Group 3Group 4Group 5Radial support forhorizontal orientation onlyOnly for vertical orientation911.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.Group 6

EMC-HD OverviewSwitches (optional)211Technical data1 – Limit switches (inductive)2 – Reference switch (inductive)Switching functionPower supply voltageLimit switch with the piston rod retracted:Residual ripplePower consumption (at rest)Continuous currentTermination resistance at continuouscurrentReference switchR913030758PNP, NC functionPNP, NO functionDC 10-30 VDC 10-30 V 15 % 15 % 9 mA 9 mA 200 mA 200 mA 2,5V 2,0 VSwitching frequency max.3 kHz2 kHzDelay time20 ms15 ms-25 to 70 C-25 to 70 CAmbient temperatureProtection classConnectorIP68IP68M8x1, 3-pinM12x1, 4-pinConnector cableR987391496R987391496Function displayLED (yellow)LED (yellow)yesyesShort-circuit protection/Polarity safe10Limit switchR91303075711.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewForce Sensor (optional)Measuring principle: Strain gaugeThe bearing block with load pin can be used on boththe piston rod end and the belt side drive.SpecificationsFull scale (F.S.)MaterialIP65HRC38Safe load limitin % of F.S.150Breaking loadin % of F.S.300Nonlinearityin % of F.S. /- 0,5Repeatabilityin % of F.S. /- 0,25Hysteresisin % of F.S. /- 0,2Temp. Shift zeroin % of F.S. /- 0,05Temp. Shift spanin % of F.S. /- 0,05Compensated temp. C 10 40Operating temp. C-20 60Output 0kNV0 /-0,03Output F.S.V-10 10 /-0,2Tare (zero point reference)V1s high - 0,1s lowSupply voltage11EMC-085-HD: 50kNEMC-125-HD: 110kNStainless steelProtection classHardness (load area)The orientation of the electrical connection at the pincan be selected according to the applicationrequirements.kNV19 28Current consumptionmA50 (24V)BandwidthkHz2,5 /-0,211.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewIndraMotion MLD – force controlled axesIndraWorksUniform engineering framework, connection viaEthernet TCP/IPIndraControlController-baded operation & visualization devices withconnection via TCP/IP or RS232IndraDriveIntelligent drive solution with integrated motion logic,technology & safety functionsIndraDynComprehensive range of servo motors for maximumdynamicsInline block I/OModules for analog & digital signal processingsercos IIIEthernet-based real-time communicationEMC-HD with IndraDynEMC-HDElectromechanical Cylinder - Heavy Duty1211.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewMotors and DrivesMotorMotor Part No.Fan Part No.Recommended drive1)Recommended 13445603)HCS04.2E-W0350HCS03.1E-W02101) Sizedfor maximum current / torque of the motor(in case the acceleration torque isn‘t required a smaller drive may be sufficient)2) Sizedfor rated current / torque of the motor(the relevant DC continuous power and increased power consumption during acceleration have to be taken into account.3)13The fan is part of the material number of the motor11.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewDrivers and AdvantagesDrivers for Electromechanical SolutionsAdvantages EMC-HD Easy control and positioning Accuracy / precision Robust design for a long service life evenin harsh environments Energy efficiency Complete portfolio and great variability No leakages Precision screw drive ensures a highperformance at best efficiency Segregated machines Space saving and easy integration inmachine concepts Fast start-up and assembly Environmental requirements (waterprotection, fire prevention) Simple engineering due to apreassembled system Configurable electromechanical servodrive solution for free programmabilityand realization of complex motion cyclesThe EMC-HD is the energy efficient and flexible alternative to hydraulic cylinders.1411.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewAreas of Application Pressing and forming technology Positioning systems ThermoformingBilder Injection molding and blow molding machines Woodworking machines Machine tool industry Assembly and handling machines Packaging and conveyor systems Special purpose machines Testing technology Simulators 1511.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewApplication fer11.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD OverviewThank You!For more information,please contact:Online Tools & ResourcesProduct ConfiguratorsApplications EngineeringBosch Rexroth - Linear Motion 38-5983Mr. Nathan DavisEMCLinear MotionSelection GuideEMC-HDProductDocumentationProd. Specialist - Ball Screws / Systemsnathan.davis@boschrexroth-us.com(704) 714-84201711.2015 DCUS Bosch Rexroth AG 2015. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well asin the event of applications for industrial property rights.

EMC-HD Overview. Key data for EMC-HD: Electromechanical Cylinder EMC-HD available with ball or planetary roller screw drive Sizes: EMC-085-HD, EMC-125-HD, EMC-180-HD Dyn. Load rating (Cdyn): up to 470kN Maximum thrust force: up to 290kN (push/pull)

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