Gillison’s
Gillison’sVarietyFabrication, Inc.Forklift Owners ManualManual Part Number: GL 11495Model Numbers:GVF 5000GVF 6000GVF 80003033 BENZIE HWY. BENZONIA, MI 49616(231) 882-5921 (800) 392-6059email: gillison@gillisons.comwebsite: www.gillisons.comFIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE
Table of ContentsINTRODUCTION1SAFETY2Intro to Safety2Safety Alert Symbol2Signal Words2General Safety Rules3General Safety While OperatingSafety While Servicing MachineElectrical SystemHydraulic SystemFuel SystemWheels and TiresReplacement PartsInstruction DecalsSerial NumberSafety While OperatingLoad Handling SafetyRules of The RoadModificationsRecord RetentionOwnership RecordsFork SafetyFork InspectionFork Inspection PosterFork MaintenanceForklift Mast ent Panel DiagramInstrument Panel InfoVarious Controls17171819OPERATIONPre Start UpStarting the EngineCold Weather Starting AidForklift ShutdownOperating the GVF 5000212121212121LUBRICATION AND MAINTENANCEMaintenance ChartLubrication ChartInstructions for Pressure WashingEngineTransmissionHealth and SafetyLubricants and CapacitiesService ScheduleSynchro Shuttle TransmissionPD 70 Front Axle2323242525272728293031FIRST PAGEAxle Oil Level31Lubricants and Capacities32Service Schedule32SD 55 Rear Axle33Drive head Axles33Greasing Axles35Health and Safety36Lubricants and Capacities37Service Schedules37Mast Maintenance39Mast Sideshifter Maintenance43Brake Fluid44Hydraulic System44Hydraulic Diagram45Electrical46Battery464 WD Timing Advance ElectricalCircuit47FNR Neutral Safety Start and Shift Disconnect Electrical Circuit48Gauges and Indicator Lights ElectricalCircuit49Ignition Switch and Power Supply RelayElectrical Circuit50Front and Rear Work Lights ElectricalCircuit5112 PWER Adaptor and Alternator Signal Electrical Circuit52Flasher and Turn Signals ElectricalCircuit53Main Wiring Harness54FNR Switch Wire Harness55Work Light Harness56Reference Documents57Filter Part Numbers57WARRANTYPREVIOUSPAGENEXT PAGE58LAST PAGE
Gillison Forklift ManualINTRODUCTION INTRODUCTIONINTRODUCTIONThe information in this publication describes the safetyrequirements, operation, maintenance and servicing ofthe Gillison Forklift. Every effort has been made to provide correct and concise information to you, the operator, as available at the date of publication. Your Gillisondealer is available should items in this book or details ofyour machine not be understood.This book is supplied with each machine to familiarizethe operator with proper instructions needed for operation and maintenance. Studying and adhering to theseinstructions will insure optimum machine performanceand longevity. A machine that is maintained properlyand operated in the intended manner will provide greater dividends than one that is neglected and/or operatedin a manner other than as intended. Design and servicing of this machine has been kept as simple as possibleto permit maintenance operations to be carried out withtools normally available.This book should be thoroughly read and understoodprior to operation of this machine. Inexperienced operators should study contents of this publication andreceive instruction from an experienced operator whenpossible. Your Gillison dealer can assist in areas concerning machine operation and provide details concerning safe operation. It is suggested that this booklet bekept readily accessible, preferably with the machine,for future reference if questions or concerns arise. If theoriginal book should become lost or damaged, consultyour Gillison dealer in regards to acquiring a replacement.Customers are strongly advised to use an authorizedGillison dealer in connection with any service problemsand adjustments that may occur.CAUTION: READ THIS BOOK IN ITSENTIRETY PRIOR TO OPERATINGTHE MACHINE. Use only parts fromyour Gillison dealer for repairs and/orreplacement.FIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE1
2Gillison Forklift Manual- SAFETYSAFETYINTRO TO SAFETYThe safety of the operator is one of the main concernsin designing a new piece of equipment. Designers buildin as many safety features as possible. However, every year many accidents occur which could have beenavoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator,can avoid many accidents by observing the followingprecautions. To avoid personal injury, study the following precautions and insist those working with you or foryou to follow them.In order to provide a better view, certain photographsor illustrations in this manual may show an assemblywith a safety shield removed. However, the equipmentshould never be operated in this condition. Keep allshields in place. If shield removal becomes necessaryfor repairs, replace shield prior to further operation.SAFETY ALERT SYMBOLFIG. 1: This is the safety alert symbol. It means ATTENTION! BECOME ALERT! YOUR SAFETY ISINVOLVED! Look for it, both in this manual and onsafety decals on the equipment. It will direct your attention to information that involves your safety and thesafety of others.FIG. 1SIGNAL WORDSFIG. 2: The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn torecognize these safety alerts, and follow the recommended precautions and safe practices.DANGER indicates an imminently hazardous situation that, if not avoided, willresult in death or serious injury.WARNING indicates an imminentlyhazardous situation that, if not avoided,could result in death or serious injury.FIG. 2CAUTION indicates an imminentlyhazardous situation that, if not avoided,could result in minor or moderate injury.Replace any DANGER, WARNING, CAUTION or instructional decal that is not readable or is missing. Thelocations and part numbers of these decals are identifiedlater in this section of the manual.FIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE
Gillison Forklift ManualSAFETY -GENERAL SAFETY RULESFIG. 3: Always keep this manual with the machine.This manual must be made available to the operator ofthe machine at all times. Special care must be taken tokeep this manual safe from the weather and in readablecondition.Read this manual carefully and learn how to use themachine correctly.Do not let anyone operate this machine without thorough instruction.Beware of bystanders, particularly children! Alwayslook around to make sure that everyone is clear beforestarting the engine or moving the machine. This is particularly important with higher noise levels as you maynot hear people shouting.FIG. 3FIG. 4: No passengers allowed. Do not carry passengers anywhere on the machine.Dismount and park machine in the correct manner.When dismounting and/or leaving the operator’s platform FOR ANY REASON always:1. Shift to Neutral.2. Come to a complete stop.3. Lower forks completely.4. Park on level ground.5. Activate parking brake.FIG. 46. Shut off engine and remove key.WARNING: An operator should not usealcohol or drugs which can affect theiralertness or coordination. An operator onprescription or ‘over the counter’ drugsneeds medical advice on whether or nothe/she can properly operate equipment.FIG. 5: Wear protective clothing. Do not wear looseclothing, as this may catch on moving parts of the machine causing injury.Always wear protective clothing and appropriate safetyequipment.It is recommended that suitable protective hearing andsafety glasses be worn.Do not attempt to service machine, clear obstructions or unplug blockages with the engine running.Always shut off the engine first.FIG. 5Keep all shields and guards in place.FIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE3
4Gillison Forklift Manual- SAFETYFIG. 6: Additional equipment: A fire extinguisherand first aid kit should be carried with the machine orbe kept readily available at all times.Have emergency telephone numbers for immediate access.GENERAL SAFETY WHILE OPERATINGCAUTION: READ THIS BOOK IN ITSENTIRETY PRIOR TO OPERATINGMACHINE.FIG. 6Keep the machine properly maintained. Do not operatea machine when it is broken or has missing parts. Makesure that the maintenance procedures in this operator’sbook are completed before using the machine.Check all controls regularly and adjust where necessary.Periodically check all nuts and bolts for tightness, especially wheel nuts.Clear the area. Ensure that all bystanders, particularlychildren, are at a safe distance before starting the engine.FIG. 7: Be aware of electrocution hazards. To prevent injury or death fromelectrocution:Stay away from overhead power lineswhen operating forklift in raised position. This machine is not grounded.Electrocution can occur without directcontact.FIG. 7Be observant of the operating area and terrain.Watch for holes, rocks or other hidden hazards. ALWAYS inspect area prior to operation.FIG. 8: Be aware of side hill hazard. Toprevent serious injury or death:DO NOT operate near edge of banks. Setback distancefrom bank should equal or exceed the overall height ofthe bank.DO NOT operate on steep slopes as overturning mayresult.If necessary to cross a steep slope, avoid turning uphill.Slow down and make a wide turn. Travel directly up ordown the slope, never cross it. Keep the heavy end ofthe machine on the uphill side.FIRST PAGEPREVIOUSPAGEFIG. 8NEXT PAGELAST PAGE
Gillison Forklift ManualSAFETY -FIG. 9: Do not use starting fluid. Starting fluid mustonly be used when an ether-start aid is fitted as originalequipment by the manufacturer or when installed by adealer as an approved accessory.The forklift is equipped with an intake heater. Thismust be removed prior to the use of starting fluid orether aid.E T HE RUse of starting fluid on an engine equipped with an intake heater can result in severe engine damage.Make sure there is plenty of ventilation. Never operate the engine in a closed building.FIG. 9Always start and operate engine in a well-ventilatedarea.If in an enclosed area, vent the exhaust to the outside.Do not tamper with or modify the exhaust system withunapproved extensions.SAFETY WHILE SERVICING THE MACHINEStop the machine. DO NOT service the machinewhile the engine is running or hot, or if the machineis in motion.NOTE: When making major repairs orcomplicated adjustments, it is recommended that you consult your Gillison Dealerand have the work carried out by trainedpersonnel.The following precautions should be observed. Thesehave been arranged by machine area or component.Cooling SystemFIG. 10: DO NOT remove the radiator cap (see 1)when the engine is running or hot.DO NOT add coolant to the radiator while the engineis running.Before removing the radiator cap, turn the cap slowly torelieve the pressure.When adding coolant, make sure coolant being added iscompatible and will mix with existing coolant.FIG. 10FIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE5
6Gillison Forklift Manual- SAFETYElectrical SystemFIG. 11: To prevent serious injury or death from exploding gases:Do not work on batteries without properinstruction and training.FIG. 12: Before making adjustments or servicing theelectrical system, disconnect the battery negative (-)cable (see 1) first to prevent short circuits.Keep sparks, flames and cigarettes away. Use a flashlight to check the battery electrolyte level if necessary.FIG. 11Do not produce sparks with cable clamps when charging the battery or starting the machine engine with aslave (jumper) battery.Batteries contain sulfuric acid electrolyte. Always wearprotective clothing and eye protection when servicing.In case of electrolyte contact, rinse area with plenty ofwater and seek medical attention.Batteries produce explosive hydrogen gas when charged.Charge in area with adequate ventilation. Halt chargingif battery temperature exceeds 52 Wash hands after handling battery.Hydraulic SystemFIG. 12FIG. 13: High pressure fluid hazard. To prevent serious injury or death:Relieve pressure on system before repairing, adjusting or disconnecting.Wear proper hand and eye protectionwhen searching for leaks. Use wood orcardboard instead of hands.Keep all components in good repair.Ensure that all hydraulic connections are tight.Relieve all pressures before disconnecting hoses orlines. Escaping oil under pressure can cause serious injury.FIG. 13All fluids should be handled with care. If you are injured by or swallow any fluid, seek medical attentionimmediately and show the label on the product.Fluid escaping from a very small hole can be almostinvisible and can penetrate the skin causing serious injury. Keep hands and body away from pin holes andnozzles which eject fluids under high pressure. WhenFIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE
Gillison Forklift ManualSAFETY -checking for leaks always use a piece of cardboard orwood. Never use your hands to find a pressure leak.If ANY fluid is injected into the skin, it must be attended to by a doctor immediately.Fuel SystemFIG. 14: Diesel fuel is flammable and must be handled with care.Never refuel or service the fuel system on the machinewhile smoking or when near open flames or sparks.Never refuel the machine while the engine is running.DO NOT use a fuel can unless necessary.Always clean up any spilled fuel.Fuel system components rely upon clean fuel for lubrication and optimum performance. Extreme care mustbe taken to prevent contamination from dirt and moisture so as to prevent damage to system.FIG. 14Fuel injection system servicing must be referred to yourGillison Dealer. Unauthorized servicing may void allwarranties.Wheels and TiresDo not attempt to service a tire unless you have theproper equipment and experience to perform the job.Have the work carried out by your Gillison Dealer or aqualified repair service.The machine must be supported on suitable blocks orstands, NOT a hydraulic jack.When seating tire beads onto rims, never exceed 2.4 bar(35 psi) or the maximum inflation pressure specified onthe tire. Inflation beyond this maximum pressure maybreak the bead, or even the rim, with dangerous, explosive force.When preparing a calcium chloride solution for fluidblasting the tires, NEVER pour water onto the calciumchloride. A chlorine gas can be generated which is poisonous and explosive. This can be avoided by slowlyadding calcium chloride flakes to water and stirring until they are dissolved.Wear suitable protective clothing, gloves and eye/faceprotection.Replacement PartsFIG. 15: Where replacement parts are necessary forperiodic maintenance and servicing, replacement partsfrom Gillison’s must be used to restore your equipmentto original specifications.FIRST PAGEPREVIOUSPAGEFIG. 15NEXT PAGELAST PAGE7
8Gillison Forklift Manual- SAFETYGillison’s will not claim responsibility for installationof unapproved parts and/or accessories and damages asa result of their usage.INSTRUCTION DECALSDecal Locations2 & 1316FIG. 16: Location of all instruction decals are providedas a reference. Corresponding numbers show wheredecals belong on the machine. Replace any decals thatare damaged, missing or are not readable. Consult yourdealer.Each decal below has its part number labeled below thedecal.61551. SP 62552. SP 62609 & 113. SP 621017Nameplate124. SP 62075. SP 62856. SP 63154 & 71 & 37. SP 62088. SP 6211810FIG. 169. SP 626510. SP 629012. SP 627013. SP 622115. SP 6320 16. SP 632511. SP 625014. SP 627517. FOPS decal SP 6300FIRST PAGEPREVIOUSPAGENameplate - SP 6305Includes important information such as: Warning, Model,Serial Number, Type, Tire Pressure & Size, Mast Type,Degrees Max Back Tilt, Date of Manufacture, Drive Tread,Truck Wt., CapacityNEXT PAGELAST PAGE
Gillison Forklift ManualSAFETY -SERIAL NUMBERb. Use eye protectionLocation of serial number is on the nameplate and isprovided as a reference.c. Use hard hatSee FIG. 169Fasten seat belt securely before starting the forklift.When mounting and dismounting the forklift, use thesteps and hand holds provided. Do not use steeringwheel or controls.SAFETY WHILE OPERATINGFIG.17 Review ENTIRE operator’smanual before operating this machine.Fasten seat belt securely before starting.Keep both hands on controls at all timeswhen operating this vehicle.Carry load low.Use low range for hillside or ramp operation.Block elevated components before servicing equipment.Do not leave machine with mast raised.Do not allow riders.Keep body, feet and hands inside the operators’ platform when the forklift is running.Do not operate the forklift under the influence of anykind of drugs or alcohol that impair judgment or performance.Do not operate the forklift without overhead guard in place.Lower forks completely to the ground when adjustingand when work is completed.Do not allow anyone to stand under or work underraised forks.Never raise persons with the forks.Never leave forklift running unattended. Always set theparking brake, shift to Neutral, shut off engine and remove the key.Do not leave machine with engine running.LOAD HANDLING SAFETYHeed these safety rules:When lifting or loading, tilt the mast back.Use caution when tilting mast forward to ensure loaddoes not shift off forks.Never carry maximum rated load with center of load 24inches above forks.Avoid sudden starts and stops to prevent load fromshifting.Lift loads on level ground to prevent rollover.FIG. 17Always watch for overhead obstructions when operating and lifting loads.Heed these safety rules:Do not exceed the lifting capacity of the forklift.Inspect the forklift each day.Perform scheduled maintenance to ensure optimumperformance.Wear proper clothing.Do not add or subtract weight from the counterweightbox.a. No baggy clothingFIRST PAGEAlways ensure forks of the proper capacity are used.Never interchange forks with forks of a different rating.PREVIOUSPAGENEXT PAGELAST PAGE
Gillison Forklift Manual10 - SAFETYRULES OF THE ROADSignal your intent to slow, stop or turn.Before operating your forklift on a public road, a number of precautions must be taken.Shift to a lower gear before going up ordown hills.Familiarize yourself with, and obey, alllaws appropriate to your machine.Keep machine in gear. DO NOT coastwith the clutch disengaged or the transmission in neutral.Disengage FWD.Make sure any required clearance flagsor hazard lights are in place and in working order.Clean off all reflectors and road lights,front and rear, and be certain they are inworking order.Make sure machine is equipped with aslow moving vehicle sign (SMV) and other marking materials recommended forimproved visibility unless prohibited bylaw. FIG. 18Stay out of the path of on coming traffic.Drive defensively. Anticipate what otherdrivers might do.Watch out for overhead obstructions.MODIFICATIONSModification or alteration of the forklift shall be madeonly with prior written consent from Gillison’s VarietyFabrication Inc.Altering safety devices shall be prohibited.RECORD RETENTIONThe owner shall retain the following records for at least3 years:A. Purchase InformationFIG.18Know the route you will be traveling.B. Records of persons trained upon delivery of the GVF 5000 ForkliftUse flashing lights when traveling onroads, day or night, unless prohibited bylaw.C. Written records of frequent inspections, maintenance performed and partsreplacedObserve all local or national regulationsregarding the road speed of your machine.Use extreme caution when transportingon snow covered or slippery roads.Wait for traffic to clear before entering apublic road.Beware of blind intersections. Slow downuntil you have a clear view.OWNERSHIP RECORDSWhen a change of ownership of a GVF 5000 Forkliftoccurs, it is the responsibility of the seller to notify Gillison’s Variety Fabrication Inc. with the following information within 60 days of the sale:A. Serial number of machineB. Name & address of new ownerDO NOT attempt to pass at any intersection.Slow down for turns and curves.Make wide, gentle turns.FIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE
Gillison Forklift ManualSAFETY - 11FORK SAFETYFork InspectionFIRST PAGEPREVIOUSPAGENEXT PAGELAST PAGE
Gillison Forklift Manual12 - SAFETYFork Inspection Cont.FIRST PAGEPREVIOUSPAGENEXT PAG
Gillison Forklift Manual SAFETY - 5 FIG. 9: Do not use starting fl uid. Starting fl uid must only be used when an ether-start aid is fi tted as original equipment by the manufacturer or when installed by a dealer as an approved accessory. The forklift is equipped with an intake heater. This must be removed prior to the use of starting fl uid or
GVF Rough Terrain Forklift Parts Manual Model Number: GVF 5000 Manual Part Number: GL 11485 GVF 3033 Benzie Hwy. Benzonia, Mi 49616 231-882-5921 Fax 231-882-5637 800-392-6059 Gillison's Variety Fabrication, Inc. email: info@gillisons.com online: www.gillisons.com. Table of Contents
GVF Rough Terrain Forklift Parts Manual Model Number: GVF 5000 Manual Part Number: GL 11485 GVF 3033 Benzie Hwy. Benzonia, Mi 49616 231-882-5921 Fax 231-882-5637 800-392-6059 Gillison'sVariety Fabrication, Inc. email: info@gillisons.com online: www.gillisons.com https://forklift-manuals.jimdofree.com.
Independent Personal Pronouns Personal Pronouns in Hebrew Person, Gender, Number Singular Person, Gender, Number Plural 3ms (he, it) א ִוה 3mp (they) Sֵה ,הַָּ֫ ֵה 3fs (she, it) א O ה 3fp (they) Uֵה , הַָּ֫ ֵה 2ms (you) הָּ תַא2mp (you all) Sֶּ תַא 2fs (you) ְ תַא 2fp (you
Annual number of cases HPV cases Total cases Cervix Oropharynx Anus Mouth Vulva/vagina Penis 0 100,000 200,000 300,000 400,000 500,000 Adapted from Parkin, Int J Cancer 118:30
GVF Rough Terrain Forklift Owners Manual. Model Numbers: GVF 5000. GVF 6000 GVF 8000. Manual Part Number: GL 11497 Revised 11/13/2014. GVF. 3033 B. enzie. H. wy. B. enzonia, Mi 49616 . 231-882-5921 F. ax. . GVF Rough Terrain Forklift Manual. SAFETY - 5. only be used when an ether-start aid is fitted as original equipment by the manufacturer .
Leadership is a new requirement and is defined in its own section within the new ISO 14001:2015 standard. This means that top management throughout the organisation are expected to take a more hands on approach to the EMS. This will ensure companywide motivation and commitment towards goals, a continued focus on improvement, and the effectiveness of the EMS. Clause 6. ‘Planning’ - Risk and .
technologies and computation methods for the automotive traction motors. Various cooling methods, including the natural, forced air, forced liquid and phase change types, are discussed with the pros and cons of each method being compared. The key factors for optimizing the heat transfer efficiency of each cooling system are highlighted here. Furthermore, the real life examples of these methods .
This Business Architecture document follows the approach and principles set out in the ESS Enterprise Architecture Reference Framework (ESS EARF). When relevant, special attention has been given to ensure that the content of the Business Architecture is aligned with widely used reference standards such as GSBPM and GSIM. 1.2 Reader The current Business Architecture document is designed to be a .
