Leaflet 3 GR Premoulded Joints - Prysmian Group - Free Download PDF

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YOUR ENERGY. OUR SYSTEMS. ANYWHEREProductrangePrysmian HV Accessories product range includes differentdegrees of outer protection to the joint core that canbe used for both sheath interruption and normal joints. UniversalXLPE insulating box filled with cold pouring resinThis design guarantees a high degree of protection indifferent environments and it is generally consideredas the standard solution for any cable circuit. It consistsof an XLPE hard coffin box to be assembled on site andfilled with a cold pouring resin; the sealing between thecoffin and the cables is achieved by means of heatshrinkable sleeves. For lead or corrugated aluminiumsheathed cables this type of outer protection is combinedwith a metallic protective sleeve to be plumbed to thecable sheath.Thanks to the outer double insulating/sealing barrier(XLPE box cold pouring resin) this solution guaranteesan excellent sealing against water penetration thatexceeds IEC 60840 and IEC 62067 requirements andis normally used in directly buried installations, also inthe case of humid soil. CompactHeat-shrinkable tubes outer protectionThis solution has very compact dimensions and is,therefore, ideally suitable for manholes with limiteddimensions. For lead or corrugated aluminium sheathedcables the heat-shrinkable outer protection is combinedwith a metallic protective sleeve to be plumbed to thecable sheath.This outer protection consists of a twin layer of heatshrinkable tubes that are applied on site over the jointand guarantees a good sealing against water penetrationin compliance with IEC 60840 and IEC 62067 standards. This solution is generally used for installation intunnels or in concrete manholesHONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building,139 Hennessy Road, Wanchai, Hong Kongtel. 85 2 2827 8308fax 85 2 2827 7212ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 4,0500 Slatinatel. 40 49 435 699fax 40 49 433 484AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote Road, Locked Bag 7042,Liverpool Business Centre 1871, NSWtel. 61 2 9600 0777fax 61 2 9600 0747HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Baràzda u. 38, H-1116 Budapesttel. 36 1 3822 222fax 36 1 3822 202RUSSIAPrysmian Cables and Systems4-th str. Vosmogo Marta 6 building 1, 9-th floor,Moscow, 125167tel. 7 495 933-7036fax 7 495 933-7035AUSTRIAPrysmian OEKW GmbHLembockgasse 47A,1230 Wientel. 43 1 8667 70fax 43 1 8667 7109INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502,Jln. Jend Sudirman No 44-46,Jakarta 10210tel. 62 264 351 222fax 62 264 351 780SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey,639047 Singaporetel. 65 6862 9866fax 65 6862 9877BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 145,09110-900 Santo André – SPtel. 55 11 4998 4000fax 55 11 4998 4811ITALYPrysmian Cavi e Sistemi Energia SrlViale Sarca 222,20126 Milanotel. 39 02 6449 9492fax 39 02 6449 5035SLOVAKIAPrysmian Kablo BratislavaTovarenska 11,812 61 Bratislavatel. 421 7 50211111fax 421 7 52961773CHINAPrysmian Cables & Systems1505-06, Tower A, City Center of Shanghai,No. 100 ZunYi Road, Shanghai 200051tel. 86 21 6237 1411fax 86 21 6237 1195KUWAITPrysmian Cables & Systems – Kuwait OfficeVilla No 4 (next to Hyatt Regency Hotel),Bidda - KUWAITtel. 965 575 7704fax 965 572 5780SPAINPrysmian Cables y Sistemas S.L.Carretera C-15, Km. 2,08800 Vilanova i la Geltrú (Barcelona),tel. 34 93 811 6181fax 34 93 811 6011EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.,Heliopolis - Cairotel. 20 2 2418 557fax 20 2 6381 327MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18,40702 Shah Alam, Selangor Darul Ehsantel. 60 3 5518 4575fax 60 3 5511 9590THAILANDPrysmian Cable Systems Pte. Ltd.555 RASA Tower 11th floor,Phaholyothin Road, Lardyao, Chatuchak,Bangkok 10900tel. 66 2 9370 316fax 66 2 9370 318FINLANDPrysmian Cables & Systems OyP.O. Box 13,FIN-02401 Kirkkonummitel. 358 10 77551fax 358 9 2982204NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN DelftP.O. Box 495, 2600 AL DelftThe Netherlandstel. 31 15 260 5260fax 31 15 261 3808TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 117,34394 Gayrettepe, Istanbultel. 90 212 3551 500fax 90 212 2175 810FRANCEPrysmian Energie Cables et SystèmesFrance s.a.Zone Industrielle du PORT AU VIN,GRON, 89 100 SENStel. 33 3 8695 7769fax 33 3 8695 7781NEW ZEALANDPrysmian Cables & Systems71 Hugi Johnson Drice, P.O. Box 12162,Penrose, Aucklandtel. 64 9 5251 260fax 64 9 5251 262U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125,Dubaitel. 971 4 345 7870fax 971 4 345 7101GERMANYPrysmian Kabel und Systeme GmbHGartenfelder Str. 28,D 13599 Berlintel. 49 30 3675 40fax 49 30 3675 4640NORTH AMERICAPrysmian Cables & Systems North America700 Industrial Drive,Lexington, SC 29072 - USAtel. 1 803 9511 171fax 1 803 9511 092UKPrysmian Cables & Systems LimitedP. O. Box 6, Leigh Road,Eastleigh, Hampshire, SO50 9YEtel. 44 2380 2955 55fax 44 2380 2951 11PremouldedJointsp cnetnetwork componentsdega design groupPrysmian jointing solutions - based on EPR one-piecepre-moulded sleeves - feature a wide range of productsto fulfill all connection requirements in any installationlay out and environment.As demonstrated by the preference given for manyyears to this design by final users, the advantage ofusing one-piece pre-moulded joints lies in the fact thatthey all undergo factory testing to check for manufacturingdefects. This ensures that, once the joint is assembled,its reliability can be compared to that of the cable it isfitted on. Joints are available both with and without ametallic casing.ARGENTINAPrysmian Energía Cables y Sistemas de Argentina S. A.Fábrica La Rosa, Av.da Argentina 6784,1439 Capital Federaltel. 54 11 4630 2000fax 54 11 4630 2100Prysmian Cavi e Sistemi Energia SrlViale Sarca 222, 20126 Milano, Italy - tel. 39 02 6449 1, fax 39 02 6449 2931 - www.prysmian.comAccessories for high voltagepolymeric cables

PREMOULDED JOINTSAbout usPrysmian Cables & Systems is a world-classmultinational company. Founded in 1872 as “DittaPirelli & C.”, it has achieved a leading position formore than a century of operations in its two keyinternational markets - ”Energy Cables and Systems”and ”Telecom Cables & Systems”.Prysmian Cables and Systems is the world’s largestmanufacturer of power and telecommunications cables,with 52 manufacturing facilities in 21 countries in fivecontinents and a market share in excess of 10%.Prysmian Energy Cables and Systems is a globalsolutions provider, offering a wide range of integratedsolutions, such as cable systems, system designand engineering, project management, installationand post-sale services.Prysmian Energy Cables and Systems concentrateson continuous product innovation and on achievinga competitive edge by focusing on research anddevelopment. This is done through Prysmian’s ownR&D centres and by co-operating with universities,scientific institutions and above all, our customers.Prysmian’s world-wide organisation makes anddelivers advanced technological solutions tocustomers anywhere in the world.Prysmian started manufacturing insulated cablesfor electric power distribution around 1880 andsoon afterwards initiated the development of thefirst cable accessories.Prysmian’s very long and successful experience in HVand EHV cable systems have lead to the developmentof a comprehensive range of accessories for extrudeddielectric cables.A relentless R&D effort focused on rubber compoundsas well as on electrical design has created accessoriesfor all applications, based on pre-moulded and factorytested joint sleeves and termination stress conesthat are recognised worldwide for their unsurpassedreliability.YOUR ENERGY. OUR SYSTEMS. ANYWHEREJointEPR one-piece pre-moulded jointscore basicsavailable from 72,5 kV up to 525 kVThe origin of the current product range of accessoriesfor HV polymeric cables dates back to 1978 whenPrysmian, strong of its very long and successful experiencein Fluid Filled cable systems developed its first generationof accessories for extruded cable systems.These accessories are based on pre-moulded electricalcomponents, i.e. stress cones for terminations andone-piece sleeves for joints.Pre-moulded sleeves and stress cones are currentlyavailable for HV polymeric cables from 72.5 kV up to525 kV and adopt the same design at all voltage classes. Additional featuresThanks to its outstanding electrical and mechanicalproperties, ethylene-propylene rubber (EPR) has beenfavoured for the rubber mouldings manufacture. After athorough research on rubber compounds properties,Prysmian developed a proprietary formulation with superiorcharacteristics that is manufactured in-house, whichguarantees an unsurpassed reliability of the products.The mechanical properties of Prysmian special compoundsensure a constant pressure at the cable/mouldinginterface during the entire lifetime of the accessories,whilst the electrical design has been optimised to minimisethe electrical stress concentration in the same area.Prysmian one-piece pre-moulded sleeves and stresscones are completely manufactured in-house.Joint sleeve expansionon carrier tubeCorona shield positioningCable core finishingJoint sleeve positioningFollowing the latest cable design developments and inview of a full system approach, upon specific requestPrysmian joints can include: Optical fibres managementPartial discharge sensor Installation basicsPrysmian jointing solutions have beensuccessfully applied over 22,000 timesaround the worldThe joint sleeve is expanded on a supporting tube justbefore its installation using a speciallly designedmotorized equipment.At the end of this stage the PVC tube holds the jointsleeve in its expanded position affording an adequateclearance between the sleeve and the cable.The PVC tube is then parked on the cable duringconductor joining operations.Aluminium conductors are joined by means ofCadweld or MIG welding, while copper conductors arejoined by means of compression/punching ferrules.The sleeve is then fitted in its final position in thejoint center, the PVC tube is drawn out of the sleeveusing a hand-operated extraction tool.COMPACT123The moulding process has been refined thanks to thelong-standing presence of Prysmian in the rubberindustry; each single moulding is mechanically andelectrically tested in the factory (the applied electricaltest parameters are stricter than those established bythe international standards) and certified individually.Prysmian HV Accessories quality system complies withboth ISO 9001 and ISO 14001 standards. Prysmian HVaccessories based on EPR mouldings represent a highlyreliable solution that is considered a key component inthe safe operation of a HV cable system.The reliability of its HV accessories has made Prysmian theworldwide market leader in terms of design and quality andall major power Utilities consider Prysmian products thebenchmark in terms of performance and service.Cable head preparation45Sectionalized jointwith heat-shrinkabletubes outer protectionUNIVERSAL235Sectionalized jointwith XLPE insulating boxfilled with cold pouring resinLegend12345Conductor connectionCorona shieldEPR pre-moulded sleeveCopper casing with insulating ringOuter protectionElectrical ratingU 20142544014Basic Impulse LevelIEEE 404 1 min AC Dry withstandIEEE 404 6 h AC Dry withstand voltageIEC 60840 - 62067 15 min AC Dry withstand

YOUR ENERGY. OUR SYSTEMS. ANYWHEREProductrangePrysmian HV Accessories product range includes differentdegrees of outer protection to the joint core that canbe used for both sheath interruption and normal joints. UniversalXLPE insulating box filled with cold pouring resinThis design guarantees a high degree of protection indifferent environments and it is generally consideredas the standard solution for any cable circuit. It consistsof an XLPE hard coffin box to be assembled on site andfilled with a cold pouring resin; the sealing between thecoffin and the cables is achieved by means of heatshrinkable sleeves. For lead or corrugated aluminiumsheathed cables this type of outer protection is combinedwith a metallic protective sleeve to be plumbed to thecable sheath.Thanks to the outer double insulating/sealing barrier(XLPE box cold pouring resin) this solution guaranteesan excellent sealing against water penetration thatexceeds IEC 60840 and IEC 62067 requirements andis normally used in directly buried installations, also inthe case of humid soil. CompactHeat-shrinkable tubes outer protectionThis solution has very compact dimensions and is,therefore, ideally suitable for manholes with limiteddimensions. For lead or corrugated aluminium sheathedcables the heat-shrinkable outer protection is combinedwith a metallic protective sleeve to be plumbed to thecable sheath.This outer protection consists of a twin layer of heatshrinkable tubes that are applied on site over the jointand guarantees a good sealing against water penetrationin compliance with IEC 60840 and IEC 62067 standards. This solution is generally used for installation intunnels or in concrete manholesHONG KONGPrysmian Cable Systems Pte. Ltd.Unit A, 18/F, China Overseas Building,139 Hennessy Road, Wanchai, Hong Kongtel. 85 2 2827 8308fax 85 2 2827 7212ROMANIAPrysmian Cabluri si Sisteme SASoseaua Draganesti, Km. 4,0500 Slatinatel. 40 49 435 699fax 40 49 433 484AUSTRALIAPrysmian Power Cables & SystemsAustralia PTY LTD1 Heathcote Road, Locked Bag 7042,Liverpool Business Centre 1871, NSWtel. 61 2 9600 0777fax 61 2 9600 0747HUNGARYPrysmian MKM Magyar Hungarian CableWorks Co. Ltd.Baràzda u. 38, H-1116 Budapesttel. 36 1 3822 222fax 36 1 3822 202RUSSIAPrysmian Cables and Systems4-th str. Vosmogo Marta 6 building 1, 9-th floor,Moscow, 125167tel. 7 495 933-7036fax 7 495 933-7035AUSTRIAPrysmian OEKW GmbHLembockgasse 47A,1230 Wientel. 43 1 8667 70fax 43 1 8667 7109INDONESIAPT. Prysmian Cables IndonesiaGedung BRI II, Suite 1502,Jln. Jend Sudirman No 44-46,Jakarta 10210tel. 62 264 351 222fax 62 264 351 780SINGAPOREPrysmian Cable Systems Pte. Ltd.No 4 Tuas Avenue 12. 3rd Storey,639047 Singaporetel. 65 6862 9866fax 65 6862 9877BRAZILPrysmian Energia Cabos e Sistemas do Brasil S. A.Av. Alexandre de Gusmao 145,09110-900 Santo André – SPtel. 55 11 4998 4000fax 55 11 4998 4811ITALYPrysmian Cavi e Sistemi Energia SrlViale Sarca 222,20126 Milanotel. 39 02 6449 9492fax 39 02 6449 5035SLOVAKIAPrysmian Kablo BratislavaTovarenska 11,812 61 Bratislavatel. 421 7 50211111fax 421 7 52961773CHINAPrysmian Cables & Systems1505-06, Tower A, City Center of Shanghai,No. 100 ZunYi Road, Shanghai 200051tel. 86 21 6237 1411fax 86 21 6237 1195KUWAITPrysmian Cables & Systems – Kuwait OfficeVilla No 4 (next to Hyatt Regency Hotel),Bidda - KUWAITtel. 965 575 7704fax 965 572 5780SPAINPrysmian Cables y Sistemas S.L.Carretera C-15, Km. 2,08800 Vilanova i la Geltrú (Barcelona),tel. 34 93 811 6181fax 34 93 811 6011EGYPTPrysmian Cables & Systems8 Abd El Azim Aoudallah st. Hegaz sq.,Heliopolis - Cairotel. 20 2 2418 557fax 20 2 6381 327MALAYSIAPrysmian Cable Systems Pte. Ltd.Lot 2 Jalan Kawat 15/18,40702 Shah Alam, Selangor Darul Ehsantel. 60 3 5518 4575fax 60 3 5511 9590THAILANDPrysmian Cable Systems Pte. Ltd.555 RASA Tower 11th floor,Phaholyothin Road, Lardyao, Chatuchak,Bangkok 10900tel. 66 2 9370 316fax 66 2 9370 318FINLANDPrysmian Cables & Systems OyP.O. Box 13,FIN-02401 Kirkkonummitel. 358 10 77551fax 358 9 2982204NETHERLANDSPrysmian Cables and Systems B.V.Schieweg 9, 2627 AN DelftP.O. Box 495, 2600 AL DelftThe Netherlandstel. 31 15 260 5260fax 31 15 261 3808TURKEYTurk Prysmian Kablo ve Sistemleri A.S.Buyukdere Caddesi No 117,34394 Gayrettepe, Istanbultel. 90 212 3551 500fax 90 212 2175 810FRANCEPrysmian Energie Cables et SystèmesFrance s.a.Zone Industrielle du PORT AU VIN,GRON, 89 100 SENStel. 33 3 8695 7769fax 33 3 8695 7781NEW ZEALANDPrysmian Cables & Systems71 Hugi Johnson Drice, P.O. Box 12162,Penrose, Aucklandtel. 64 9 5251 260fax 64 9 5251 262U.A.E. (Dubai)Prysmian Cabels and Systems Middle EastP.O. Box 72125,Dubaitel. 971 4 345 7870fax 971 4 345 7101GERMANYPrysmian Kabel und Systeme GmbHGartenfelder Str. 28,D 13599 Berlintel. 49 30 3675 40fax 49 30 3675 4640NORTH AMERICAPrysmian Cables & Systems North America700 Industrial Drive,Lexington, SC 29072 - USAtel. 1 803 9511 171fax 1 803 9511 092UKPrysmian Cables & Systems LimitedP. O. Box 6, Leigh Road,Eastleigh, Hampshire, SO50 9YEtel. 44 2380 2955 55fax 44 2380 2951 11PremouldedJointsp cnetnetwork componentsdega design groupPrysmian jointing solutions - based on EPR one-piecepre-moulded sleeves - feature a wide range of productsto fulfill all connection requirements in any installationlay out and environment.As demonstrated by the preference given for manyyears to this design by final users, the advantage ofusing one-piece pre-moulded joints lies in the fact thatthey all undergo factory testing to check for manufacturingdefects. This ensures that, once the joint is assembled,its reliability can be compared to that of the cable it isfitted on. Joints are available both with and without ametallic casing.ARGENTINAPrysmian Energía Cables y Sistemas de Argentina S. A.Fábrica La Rosa, Av.da Argentina 6784,1439 Capital Federaltel. 54 11 4630 2000fax 54 11 4630 2100Prysmian Cavi e Sistemi Energia SrlViale Sarca 222, 20126 Milano, Italy - tel. 39 02 6449 1, fax 39 02 6449 2931 - www.prysmian.comAccessories for high voltagepolymeric cables

PREMOULDED JOINTSAbout usPrysmian Cables & Systems is a world-classmultinational company. Founded in 1872 as “DittaPirelli & C.”, it has achieved a leading position formore than a century of operations in its two keyinternational markets - ”Energy Cables and Systems”and ”Telecom Cables & Systems”.Prysmian Cables and Systems is the world’s largestmanufacturer of power and telecommunications cables,with 52 manufacturing facilities in 21 countries in fivecontinents and a market share in excess of 10%.Prysmian Energy Cables and Systems is a globalsolutions provider, offering a wide range of integratedsolutions, such as cable systems, system designand engineering, project management, installationand post-sale services.Prysmian Energy Cables and Systems concentrateson continuous product innovation and on achievinga competitive edge by focusing on research anddevelopment. This is done through Prysmian’s ownR&D centres and by co-operating with universities,scientific institutions and above all, our customers.Prysmian’s world-wide organisation makes anddelivers advanced technological solutions tocustomers anywhere in the world.Prysmian started manufacturing insulated cablesfor electric power distribution around 1880 andsoon afterwards initiated the development of thefirst cable accessories.Prysmian’s very long and successful experience in HVand EHV cable systems have lead to the developmentof a comprehensive range of accessories for extrudeddielectric cables.A relentless R&D effort focused on rubber compoundsas well as on electrical design has created accessoriesfor all applications, based on pre-moulded and factorytested joint sleeves and termination stress conesthat are recognised worldwide for their unsurpassedreliability.YOUR ENERGY. OUR SYSTEMS. ANYWHEREJointEPR one-piece pre-moulded jointscore basicsavailable from 72,5 kV up to 525 kVThe origin of the current product range of accessoriesfor HV polymeric cables dates back to 1978 whenPrysmian, strong of its very long and successful experiencein Fluid Filled cable systems developed its first generationof accessories for extruded cable systems.These accessories are based on pre-moulded electricalcomponents, i.e. stress cones for terminations andone-piece sleeves for joints.Pre-moulded sleeves

IEC 60840 - 62067 = 15 min AC Dry withstand 90 160 190 218 320 440 Electrical rating U max 72,5 123 145 170 245/300 420 (kV) kV kV kV kV kV kV. Premoulded Joints Product range > Compact Heat-shrinkable tubes outer protection This solution has very compact dimensions and is,