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THREE-PHASE ASYNCHRONOUS MOTORSEFFICIENCY CLASS ACCORDING IEC 60034-301st EDITIONIE1/IE2-MS – IE1/IE2-EG SeriesIE1 “Standard efficiency”IE2 “High efficiency”sacosgra

THREE-PHASEASYNCHRONOUS MOTORSEFFICIENCY CLASS INACCORDANCE WITH IEC60034-30CONTENTSIntroduction.Standards and regulations. 3Mechanical and electrical tolerances. 4General Information.Main Features . 5Name plate. 6Connection schemes. 6Mechanical data.Types of construction. 7Bearings and Retainers. MS and MY Series Motors . 8Bearings and Retainers. EG Series Motors. 9Electrical Data.Nominal conditions of duty .10Protection systems .11Three-phase motors for frequency converter operation.11Technical Data.Three-phase motors IE1-MS/EG 1 speed, 3000 rpm.12Three-phase motors IE1-MS/EG 1speed, 1500 rpm.13Three-phase motors IE1-MS/EG 1 speed, 1000 rpm.14Three-phase motors IE1-MS/EG 1 speed, 750 rpm.15Single-phase motors MY 1 speed, 3000 rpm, 1500 rpm and 1000 rpm.16Three-phase motors IE2-MS/EG 1 speed, 3000 rpm.17Three-phase motors IE2-MS/EG 1 speed, 1500 rpm.18Three-phase motors IE2-MS/EG 1 speed, 1000 rpm.19Dimensions.Three-phase motors IE1-MS.20Three-phase motors IE2-MS.21Three-phase motors IE1/IE2-EG .22Single-phase motors MY.23Spare parts.Spare parts for MS series.24Spare parts for EG series.25Warranty.Warranties, Returns and Claims .26Note: COSGRA reserves the right and the authority to modify the documentation and the products at any moment without prior notice.

INTRODUCTIONCEMER motors comply with the relevant European and International normsand regulations, in particular with the tionalElectric rotating machines. Part 1: Rating and Performance characteristics.EN 60034-1IEC 60034-1Electric rotating machines. Part 2-1: Methods for Determining Lossesand Efficiency of Rotating Electrical Machinery from Tests.EN 60034-2-1IEC 60034-2-1Electric rotating machines. Part 5: Classification of protection gradesoffered by protection enclosures.EN 60034-5IEC 60034-5Electric rotating machines. Part 6: Cooling methods (IC code).EN 60034-6IEC 60034-6Electric rotating machines. Part 7: Classification of construction typesand Mounting Arrangements (IM code).EN 60034-7IEC 60034-7Electric rotating machines. Part 8: Terminal markings and direction ofrotation.EN 60034-8IEC 60034-8Electric rotating machines. Part 9: Noise limits.EN 60034-9IEC 60034-9-IEC 60034-11Electric rotating machines. Part 12: Starting performance of singlespeed three-phase cage induction motors running at power supplytensions no greater than 660 V, 50 Hz.EN 60034-12IEC 60034-12Electric rotating machines. Part 14: Mechanical vibration of certainmachines with shaft heights 56 mm or higher - Measurement, evaluationand limits of vibration severity.EN 60034-14IEC 60034-14Electric rotating machines. Part 30: Efficiency classes for three-phaseinduction cage motors of single speed (IE code).-IEC 60034-30Thermal evaluation and designation for the electric isolation.-IEC 60085Standard voltages IEC for electricity supply systems.-IEC 60038EN 50347IEC 60072Electric rotating machines. Part 11: Thermal protection.Three-phase induction motors of general application with normalizedpowers and dimensions. Frame size designation from 56 to 315.3cosgrasaSTANDARDS ANDSPECIFICATIONS

INTRODUCTIONMECHANICALTOLERANCE VALUESShort descriptionSymbolBetween drilling centers on feet in an axial direction 1 mmMaximum motor width (without terminal box) 2%BBetween drilling centers on feet in a transversal direction 1 mmCFrom the center of the first foot hole to shaft flange 3 mmDOuter shaft diameterEShaft diameter than 55 mmShaft diameter than 60 mmk6 up to 48 mmm6 from 55 mm- 0.3 mm 0.5 mmFCotter widthh9GAInferior shaft plan to superior cotter plan 0.2 mmHHeight from shaft center to feet base- 0.5 250 mm- 1 280 mmHDTotal height (from lowest point to highest point) 2%K, SDiameter of fixation holes, feet or flange 3%LTotal motor length 1%MBetween centers of flange fixation drilling holes 0.8 mmNDiameter of flange rimj6 up to 230 mmh6 from 250 mmPOuter flange diameter 1 mmHighlight shaft to flange plan, with blocked bearing 0.5 mmHighlight shaft to flange plan 3 mmMotor weightFrom – 5 a 10 %AAB, ACmELECTRICALTOLERANCEVALUESElectrical parameters. In compliance with EN 60034-1 standard:Efficiency (h)(Indirect measurement)- 0.15 (1-h) for Nominal Power PN 150 kW- 0.1 (1-h) for PN 150 kWPower factor (Cos j)1-cosj6Slippage (rpm)(At nominal temperature and load) 20% for PN 1 kW 30% for PN 1 kWIntensity at start (IA) 20% (without lower limit)Torque at start (MA)-15% and 25%Nominal torque (MK)(maximum)-10% (for this MK value / Mn value must be of atleast 1.6)Minimum torque (MS)-15%Moment of inertia (J) 10%Sound level (sound pressure) 3 dB (A)cosgrasa4Toleranceminimum 0.02maximum 0.07

GENERALINFORMATIONMAIN FEATURESCEMER asynchronous three-phase and mono-phase motors have the following features, designed in accordance with IEC60034, IEC 60038, IEC 60072; frame sizes 56 - 355; power 0,06 - 315 kW, valid for continuous operation (S1) at nominalvoltage and frequency values; as well as for a maximum room temperature of 40ºC, and at a maximum altitude of 1000m. For single speed 2, 4, 6 and 8 pole motors at 230/400 V o 400/690 V, 50 Hz and 230 V 50 Hz. Class F isolating, andclass B heating temperature. IP 55 protection, which prevents penetration of powders and water jets from all directions.MaterialMS / MY SeriesEG SeriesFrameAluminum (MS MY series) Pressure cast aluminumRemovable feetCast Iron (EG series)Eyebolt frame 100Ground connectionCast ironEyeboltGround connectionShields andFlangesAluminum (MS MY series) Pressure cast aluminumSteel insertion on bearing housingCast iron (EG series)Cast ironGreaserStatorCold laminatedmagnetic sheetsElectrolytic copperTerminal boxAluminum (MS MY series) 90 adjustable in the 4 positionsEquipped with glandsCast iron (EG series)Internal ground connectionRotorCold laminatedmagnetic sheetAluminumDynamic balancing with half keyHot mounting on the shaftDynamic balancing with half keyHot mounting on the shaft withdriving keyShaftSteelFront threaded holeRounded keyFront threaded holeRounded keyBall bearings with twin sealing,live lubricatedPre-loaded on shaft sideBall bearings with twin sealing,live lubricatedPre-loaded on shaft sideBearingsMade with vacuum doubleimpregnation and pressurizedwith synthetic resins (VIP)Produced with vacuum doubleimpregnation and pressurizedwith synthetic resins (VIP)PTC thermistors590 adjustable in the 4 positionsEquipped with glandsInternal ground connectionRetainersSynthetic rubberRetainers on each sides for all sizesRetainers on each sides for all sizesFanThermoplastic oraluminum (option)Radial bidirectional bladesRadial bidirectional bladesFan coverSteel sheetV1 position (vertical B5 shaft todown) with drain cover (option)V1 position (vertical B5 shaft todown) with drain cover (option)PaintingEpoxy paintBlue color, RAL 5010 (MS series)Black color, RAL 9005 (MY series)Blue color, RAL 5010cosgrasaPart

GENERALINFORMATIONSPECIFICATION PLATEEach motor is identified by a specification plate which shows all data required by the IEC 60034-30:2008 standard. Thenameplate is made of aluminum or steel depending on the series, and is located on lateral side or on the frame’s motor top.21IE2IEC/EN 60034-1Frame: IE2-EGQ 180 M23IM B3550 Hz4IP 5538,7 / 22,4 AIE2-91,3%S122 kW60 Hz2940 min-138,7ACosϕ 0,90400/600 V D/Y53-Mot. 0000000000000I.Clas. 155 (F)Conn.Delta - Δ203 Kg26,4 kWCosϕ 0,90480 V D/YDE Brg. 6311 C3IE2-91,3%3530 min-1W2U2V2U1V1W1W28Star - YU2U1NDE Brg. 6311 C36640 ºCV2V1W171Efficiency class logo (IE1 or IE2)2Serial number3Type (IE2-EGQ 180M 2): efficiency class (IE2), serial (EGQ), frame size (180M) and poles (2)4Nominal voltage at 50 Hz5Nominal intensity at 50 Hz6Class of efficiency IE and nominal efficiency with 100% loading at 50 Hz7Type of bearings8Connection diagram (for motors with frame size 160)CONNECTION DIAGRAMThree-phase motor 1 speedW2U2Single-phase (T)U1sacosgraW1U1V1W1In case of use Y – Δcommutator without bridges,to connect according tosupplier’s diagram.High voltage (Y)Starter (Y - Δ)L1(R)Low voltage (Δ)V1L2(S)L3(T)U1V1L1 L2ClockwiseZ1U1V1CZ1L1 L2Anti clockwise

MECHANICALFEATURESTYPES OF CONSTRUCTIONCEMER motors in sizes 56 to 355 can be supplied in the construction types shown on the following table. Basic types ofconstruction are designated in accordance with EN 60034-7. Motors in construction types IM B3, IM B5 or IM B14 can alsobe used in other mounting arrangements.IM B3 in IM V5, IM V6, IM B6, IM B7, IM B8.IM B35 in IM V15, IM V36, IM 2051, IM 2061, IM 2071.IM B34 in IM 2111, IM 2131, IM 2151, IM 2161, IM 2171.IM B5 in IM V1 and IM V3. (Through-hole THT flange).IM B14 in IM V18 and IM V19. (Flange with threaded holes).For sizes 160 to 355 in any type of construction, please refer to the manufacturer, in particular forms IM V5, IM V6, IM B6,IM B7 and IM B8.Forms IM B5 and IM V3 cannot be adapted to sizes 315 and 355. For size 280 please refer to the manufacturer.Other construction typesIM B3IM 1001IM V5IM 1011IM V6IM 1031IM B6IM 1051IM B7IM 1061IM B8IM 1071IM B35IM 2001IM V15IM 2011IM V36IM 2031IM 2051IM 2061IM 2071IM B34IM 2101IM 2111IM 2131IM 2151IM 2161IM 2171IM B5IM 3001IM V1IM 3011IM V3IM 3031IM B14IM 3601IM V18IM 3611IM V19IM 36317cosgrasaBasic construction types

MECHANICALFEATURESSerial motors MS /MYBEARINGSMS/MY motor series are produced as standard with rigid ball bearings with double rubber sealing on each side, they arelubricated for life, so are free maintained.MotorFrame Size8BearingPolesD-endN-end562-4-6-86201 2RS C36201 2RS C3632-4-6-86201 2RS C36201 2RS C3712-4-6-86202 2RS C36202 2RS C3802-4-6-86204 2RS C36204 2RS C3902-4-6-86205 2RS C3 6205 2RS C3 (6204 2RS C3*)1002-4-6-86206 2RS C36206 2RS C31122-4-6-86306 2RS C36306 2RS C31322-4-6-86308 2RS C36308 2RS C31602-4-6-86309 2RS C36309 2RS C3* This shows bearing reference for three-phase motors series IE1-MSL.RETAINERSMS/MY series use radial shaft double-lib spring-loaded retainers in order to improve motor enclosure efficiency.MotorRetainersSize PolesFront 4-6-825x37x725x37x7 5x65x8* This shows bearing reference for three-phase motors series IE1-MSL.Note: The dimensions of bearings and retainers are not restricted to the series, for more information please ask.sacosgra

MECHANICALFEATURESSerial motors EGBEARINGSThe bearings are rigid on one race and they are open. Lithium-based bearing-grade grease must be used.EG serie cast-iron motors come with an external re-greasing device.MotorFrame earingD-end N-end6309 C36311 C36312 C36312 C36313 C36313 C36314 C36314 C36317 C36317 C36317 C36319 C36319 C36319 C36319 C3NU 322NU 3226309 C36311 C36312 C36312 C36312 C36313 C36313 C36314 C36314 C36317 C37317 (1)6319 C37319 (1)6319 C37319 (1)6322 C37322 (1)Greasing hours/cm3.2000 - 4000 / 20-202000 - 4000 / 23-232000 - 4000 / 31-312000 / 31-314000 / 35-312000 / 35-354000 / 41-352000 / 41-414000 / 57-412000 / 57-572000 / 57-574000 / 64-644000 / 64-642000 / 64-642000 / 64-643000 / 78-783000 / 78-789Bearing type for vertical position motor.TRANSMISSIONSThe correct selection of transmission components is essential for correct motor behavior. Please ask your pulley, belt andcoupling supplier, or send an inquiry to our own technical department.IMPORTANT NOTICE. Cylindrical roller bearings (NU) must always be subjected to at least 25% of theirmaximal radial load for correct motor behavior. In many cases the weight of the element supported by the bearing, includingthe external forces, is greater than the minimum required loading.RETAINERSEG series uses radial-shaft spring-loaded retainers with double lip in order to improve motor obturation efficiency.MotorFrame 824-6-82-4-6-824-6-824-6-8RetainerD-end x1295x120x12Note: The dimensions of the bearings and the retainers are not binding to the series. For more information, please ask.sacosgra

ELECTRICALFEATURESNOMINAL OPERATION CONDITIONSPowerNominal power values shown in this catalogue are compliant with EN 60034-1 standards, i.e. for temperatures up to 40ºCand altitudes 1,000 m above sea level. The admissible overloads are 10% for the maximum temperature of 40 ºC or thenominal power up to 2,500 metres above sea level.In rooms exceeding the maximum stated temperature or at altitudes greater than 1,000 m above sea level, the motors canbe operated as long as nominal power is reduced according to the following tables:Room temperature ºC4045505560Power %10097938782Altitude in meters above sea level1000150020002500300035004000Power %100989591878378Power and frequenciesMotors can operate within the normal use area, zone A, with no decrease in nominal power with voltage variations of 5%on the design values and within 2% frequency variation.In addition, motors can also operate within the restricted use area, zone B, within 10 % voltage variations and 3%frequency variations, always subject to the requirements of standard 60034-1.1.10Y1.0511.030.950.98 1.00 1.021.03X0.9730.950.930.9021. Zone A, normal-use area2. Zone B, restricted-use area.3. Design point, nominal features.X Frequency ratio, f/fNOperation frequencyf/fN Nominal frequencyY Tension ratio, U/UNOperation voltageU/UN Nominal voltageBasic version motors are delivered with the following voltage and frequency values:230/400 VΔ/Y50 Hz400/690 VΔ/Y50 Hz690 VΔ50 Hz480 VΔóY60 HzSpecial frequencies and voltages can be delivered under special order.Overload capacityIn accordance with standard EN 60034-1, all motors can be subject to the following overload conditions according tonominal frequency and voltage values: 1.5 times the nominal intensity for 2 minutes. 1.6 times the nominal torque for 15 seconds (1.5 times IA/IN ‹ 4.5).cosgrasa10Motors are designed to be able to operate at nominal conditions of power and frequency, within the tolerances shown inthe diagram.

ELECTRICALFEATURESPROTECTION SYSTEMSOn request, the following motor protection systems can be supplied: PTC temperature probes, thermistors inserted in the winding. Bimetallic temperature probes, usually NC encased, or usually NO open. Pt100 temperature probes in the bearings. Heating resistors in the winding.ASYNCHRONOUS MOTORS TO BE USEDWITH A FREQUENCY CONVERTEREvery CEMER motor can be powered by a frequency converter, but always according to the following technical requirements:If the customer does not take any precaution on the design of the electrical system, motors with regular insulation grademay fail and break down. Voltage peaks on the motor terminals may be of a very high amplitude and considerable length intime. Depending on the type, length and configuration of the motor winding, impulses can increase the voltage of the linkconverter by up to two times.11If the link voltage of the converter does not exceed 600V, CEMER motors can operate in conjunction with a convertersupplied with a voltage of up to 420 V without the need of a rear filter. A star (Y) connection should be ordered for thosemotors.From casings 280 and upwards, COSGRA recommends the use of an insulated bearing on side B (fan side) in order to avoidcurrents that can affect them.Advice notices for the correct behavior operationof motors with a converter.Motors are only a complex part of an electrically-actuated system. Modern motors and converters offer protection againstthermal overload. However, they are not protected against excess voltage peaks on the motor terminals. Because of theactuation system, problems can be exacerbated in the absence of filters on the converter outlet, and/or excessive cablinglength. This often causes serious damage to the insulation of the motor.Several options exist to optimize the electrical actuation system:.- Filter circuits on the converter outlet (obturation, du/dt, sine).- Motors with reinforced insulation systems.- A combination of both of the above.The person responsible for the specification must carefully select the various components of the system. It is their responsibilityto ensure that the terminal voltage does not exceed permitted levels. This also includes selecting the motor insulation, alwaysbearing in mind the effects of other components in the system.Our technical department is highly specialized in these type of applications and are able to advise you on the correctselection of motor for each application.sacosgra

ELECTRICAL DATAAsynchronous three-phase motors, squirrel-case rotor.External cooling IC 411, continuous service S1.Isolating class 155(F), protection grade IP 55.Aluminum motors IE1-MS seriesCast iron motors IE1-EG seriesSynchronous speed 3000 rpm - 2 poles400 V, 50 HzTYPE PowerMNn IE1 efficiency class INIA/IN Cosϕ MA/MN MK/MNJEN 60034-2-1 400 VkW CVN.m 22.22.22.22.22.22.22.222222222.22.22.

IEC 60034-7 IEC 60034-8 IEC 60034-9 IEC 60034-11 IEC 60034-12 IEC 60034-14 IEC 60034-30 IEC 60085 IEC 60038 IEC 60072 CEMER motors comply with the relevant European and International norms and regulations, in particular wi

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