Correlation Of ASTM D4833 And D6241 Geotextile Puncture .

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Correlation of ASTM D4833 and D6241 GeotextilePuncture Test Methods and Results for Use onWisDOT ProjectsRani Elhajjar, Ph.D., P.E.Hani H. Titi, Ph.D., P.E.Stacy Van Dyke, M.S.andHamid Erfanian, M.S.Department of Civil and Environmental EngineeringUniversity of Wisconsin – Milwaukee3200 N. Cramer St. Milwaukee, WI 53211WisDOT ID no. 0092-15-07May 2017

Wisconsin Highway Research Program Project ID 0092-15-07Correlation of ASTM D4833 and D6241 Geotextile PunctureTest Methods and Results for Use on WisDOT ProjectsFinal ReportRani Elhajjar, Ph.D., P.E.Associate ProfessorHani H. Titi, Ph.D., P.E.Associate ProfessorStacy Van Dyke, M.S.Former Graduate Research/Teaching AssistantHamid Erfanian, M.S.Graduate Research/Teaching AssistantDepartment of Civil and Environmental EngineeringUniversity of Wisconsin – Milwaukee3200 N. Cramer St. Milwaukee, WI 53211Submitted toWisconsin Highway Research ProgramThe Wisconsin Department of TransportationMay 2017

DisclaimerThis research was funded through the Wisconsin Highway Research Program by theWisconsin Department of Transportation and the Federal Highway Administration under Project0092-15-07. The contents of this report reflect the views of the authors who are responsible forthe facts and accuracy of the data presented herein. The contents do not necessarily reflect theofficial views of the Wisconsin Department of Transportation or the Federal HighwayAdministration at the time of publication.This document is disseminated under the sponsorship of the Department ofTransportation in the interest of information exchange. The United States Government assumesno liability for its contents or use thereof. This report does not constitute a standard,specification or regulation.The United States Government does not endorse products or manufacturers. Trade andmanufacturers’ names appear in this report only because they are considered essential to theobject of the document.ii

Report No.WHRP‐0092‐15‐071.4.2.Government Accession3.Recipient’s Catalog NoNoTitle and Subtitle5. Report DateCorrelation of ASTM D4833 and D6241 Geotextile Puncture Test Methods and Results for Use onWisDOT ProjectsApril 20176. Performing Organization CodeWisconsin Highway Research Program7.Authors8.Rani Elhajjar, Hani H. Titi, Stacy Van Dyke, and Hamid Erfanian9.Performing Organization Name and AddressPerforming OrganizationReport: No.10. Work Unit No. (TRAIS)Department of Civil and Environmental EngineeringUniversity of Wisconsin‐Milwaukee3200 N. Cramer St.Milwaukee, WI 5321111. Contract or Grant No.12. Sponsoring Agency Name and Address13. Type of Report and PeriodWisconsin Highway Research ProgramWisconsin Department of TransportationFinal Report, 11/12/2014 ‐ 8/11/2016WHRP 0092‐15‐07Covered14. Sponsoring Agency CodeWisDOT Research & Library Unit15. Supplementary Notes16. AbstractGeotextiles are commonly used in pavements, earth retaining structures, and landfills, as well as other geotechnical applications. Varioustests are conducted to evaluate and classify geotextiles to determine their suitability for different applications. One of these tests is the puncturestrength test. This test evaluates the ability of geotextiles to withstand stresses and loads during construction, which is among the severe conditions thatgeotextiles can experience. ASTM has recently replaced the standard pin puncture strength test, D4833, with the CBR puncture strength test, D6241.However, many departments of transportation (DOTs) throughout the country and the Federal Highway Administration still refer to D4833. Other stateDOTs refer to both D4833 and D6241, or provide a list of alternative test methods to be considered in place of either of these tests. This inconsistency isthe result of a missing connection between the old and new ASTMs. The objective of this research is to attempt to correlate the CBR and pin puncturestrengths for various categories of geotextiles, regardless of weave type and mass per unit area. Subsequent to this, deterioration of geotextiles due tofreeze‐thaw conditioning as well as Ultraviolet light exposure was investigated. Puncture resistances of materials with like mass per unit area and basematerial but with different weave type were also examined. Various types of geotextiles (nonwoven and woven) were subjected to testing in accordancewith ASTM D4833 and ASTM D6241 standard procedures. In phase I, ten and fifteen samples of each geotextile type were tested using CBR and pinpunctures strength tests, respectively, while a total of ten samples per geotextile type were tested in phase II. All types of geotextiles exhibited puncturestrength values, whether pin or CBR, that were consistent within each group with coefficients of variation ranging from 2.8 and 41% for samples tested inphase I and II. It should be noted that distinct load‐displacement curves were exhibited within each material group. Statistical analyses were conductedto establish a correlation between CBR and pin puncture strength values. Correlations were successfully used to estimate the CBR puncture strengthvalues from the pin test with a reasonable accuracy. In Phase III, an attempt was made to investigate the freeze‐thaw cycle effects on the geotextilefabric as well as UV light exposure effects. The freeze‐thaw conditioning showed minor levels of degradation on the puncture test. However, UV andweathering tests showed significant degradation in the puncture strength after exposure. Finally, we include a section in this report with recommendedspecifications for puncture load values based on the testing performed in this project in the spirit of providing a transition to the new ASTM D6241puncture test standard.17. Key Words18. Distribution StatementPin Puncture test, CBR Puncture Test, Geotextile, ASTM D6241, ASTMD483319. Security Classif.(of this report)UnclassifiedForm DOT F 1700.7 (8‐72)No restriction. This document is available to the public through theNational Technical Information Service5285 Port Royal RoadSpringfield, VA 2216119. Security Classif. (of this page)20. No. of PagesUnclassified15821. PriceReproduction of completed page authorizediii

AcknowledgementsThis research project is financially supported by Wisconsin Highway Research Program(WHRP) and Wisconsin Department of Transportation (WisDOT). Supplemental support wasalso provided by the College of Engineering and Applied Science at the University of Wisconsin– Milwaukee.The input and guidance of WHRP Geotechnical Oversight Committee members and WisDOTengineers Mr. Robert Arndorfer, Mr. Jeffrey Horsfall, Mr. Andrew Zimmer, and Mr. Daniel Reidis greatly appreciated.The authors acknowledge Mr. Issam Qamhia, Mr. Peng Yang, and Mr. Seyed Shams and theUWM Engineering Mechanics and Composites Lab for their technical assistance as well as Mr.Brian Mullen and the UWM Structural Lab for conditioning a selection of samples. The researchteam also acknowledges the help of Dr. Roonak Ghaderi, Mr. Mahmoud Dakwar, and Mr.Ahmed Shatnawi.Special thanks to Teri Krock and Brett Odgers of TenCate Geosynthetics for supplyinggeotextile materials, and to Jay Schabelski of Romus, Inc. for constructing the clamping fixturesand probes.iv

TABLE OF CONTENTSChapter 1Introduction11.1Problem Statement11.2Objectives21.3Scope21.4Organization of the report2Literature Review4Geotextiles4Function Classification42.1.1.1Separation (Subgrade Aggregate Separation)42.1.1.2Filtration (Drainage 52.1.1.5Drainage5Manufacturing Classification62.1.2.1Woven Geotextiles72.1.2.2Nonwoven Geotextiles92.1.2.3Knitted Geotextiles102.1.3Polymer Classification102.1.4Basic Geotextile Properties11History of Geotextile Testing122.2.1Evolution of Puncture Strength Testing132.2.2Current Significance and use of ASTM Standards142.2.3Comparison of Testing Parameters for ASTM D4833Chapter 22.12.1.12.1.22.2and ASTM D62412.315State of the Art Research on Puncture Strength Testingof Geotextiles16Testing Method Variations172.3.1.1Clamping Mechanism172.3.1.2Rate of Compression182.3.1v

2.3.2Geotextiles Tested202.3.2.1Testing Approach202.3.2.2Mass per unit area212.3.2.3Base Material232.3.2.4Weave23Experimental Methods253.1Materials Selection for Research253.2Puncture Strength Standard Test Methods333.3UV and Environmental Exposure Testing (Phase III)38Test Results and Analyses43Phase – I Testing Program43Chapter 3Chapter 44.14.1.1Behavior of Nonwoven Geotextiles under CBR PunctureFailure Load4.1.244Behavior of Woven Geotextiles under CBR PunctureFailure Load50CBR Puncture Testing Failure Characteristics634.2Correlation of CBR and Pin Puncture Strength634.3Mass per Unit Area used to Select Geotextiles684.4Susceptibility of Nonwoven Geotextiles to Freeze/Thaw4.1.3Deterioration714.5Phase – II Testing Program754.6Statistical Analysis – Correlation and Modeling794.7Phase III: UV Testing Results87Chapter 5Puncture Test Specifications from U.S. State DOTs89Chapter 6Proposed Geotextile Specification Limits1026.1Geotextile Industry Data1026.2Experimental Data Based Models104Summary107Chapter 7References108Appendix AAppendix Bvi

List of FiguresFigure 2.1Geotextile Material Forms6Figure 2.2Classification of geotextiles based on manufacturing process [9]7Figure 2.3Common geotextile weaves [18]7Figure 2.4Common yarns used in woven geotextiles [18]8Figure 2.5Common yarn types at 8x magnification9Figure 2.6Nonwoven fibers at 80x magnification.9Figure 2.7Plungers used for CBR and pin puncture strength testing ofgeotextiles in the UW-Milwaukee Engineering Mechanics andComposites Lab.Figure 2.8Figure 2.9Figure 2.10.Figure 2.11Clamping fixtures used for puncture strength testing ofgeotextiles in the UW-Milwaukee Engineering Mechanics andComposites Lab.Hydraulic pin and CBR puncture strength testing apparatusesproposed by Hsieh and Wang [13].Failure stages of polyester needlepunched nonwoven geotextile[3].Puncture resistances of polyester and polypropylene materials, a)Puncture resistance of PET continuous filament material, b)Puncture resistance of PP continuous filament material, c)Puncture resistance of PP staple fiber material [17].Figure 3.1Geotextile materials (as shown) selected for research – Phase IFigure 3.2:Pictures taken by optical microscope of geotextiles tested in PhaseII.16161720232629Figure 3.3Layout of samples used for testing.34Figure 3.4Sample selections near a deformed area.35Figure 3.5Woven and nonwoven geotextile specimens prepared for pin andCBR puncture strength tests35vii

Figure 3.6Figure 3.7Figure 3.8Figure 3.9Figure 3.10Figure 3.11Clamping fixtures used for puncture testing at the UWMilwaukee Mechanics and Composites Lab.Sandpaper used to prevent geotextile slippage (shown on ASTMD4833 (pin) clamp)Testing Machine at the UW-Milwaukee Engineering Mechanicsand Composites Research Lab.Photograph showing geotextile testing chamber and PIDController for UV and heat controls.Geotextile specimens in UV chamber at UW-Milwaukee withUV340B lamps and pair of 500W ceramic heaters.Freeze-Thaw Conditioning Machine at the UW-MilwaukeeStructural Lab363738394041Figure 4.1Pin puncture strengths for geotextile material A samples45Figure 4.2CBR puncture strengths for geotextile material A samples46Figure 4.3Nonwoven geotextile puncture strength failure curvedemonstrated using a representative material A load vs.displacement curve47Figure 4.4Failure stages of nonwoven geotextile (material A is picturedsubjected to the CBR puncture strength test)49Figure 4.5Pin puncture strengths for geotextile material B samples51Figure 4.6CBR puncture strengths for geotextile material B samples52Figure 4.7Woven geotextile puncture strength failure curve demonstratedusing a representative material B load vs. displacement curve53Figure 4.8Failure stages of woven geotextile (material D is picturedsubjected to the CBR puncture strength test)55Figure 4.9Pin puncture strengths for geotextile material C samples56Figure 4.10CBR puncture strengths for geotextile material C samples57Figure 4.11Pin puncture strengths for geotextile material D samples58Figure 4.12CBR puncture strengths for geotextile material D samples59viii

Figure 4.13Pin puncture strengths for geotextile material E samples60Figure 4.14CBR puncture strength for geotextile material E samples61Figure 4.15Pin and CBR puncture strength for all materials tested plottedwith their average value62Figure 4.16Estimated CBR puncture strength using separate equations todescribe woven and nonwoven materialsFigure 4.17Estimated CBR puncture strength using Equation 6Figure 4.18Comparison of the estimated CBR puncture strength usingEquation 6 and the line of best fit for measured resultsFigure 4.19Figure 4.20CBR loading curves for material A (PP, nonwoven, 4 oz/yd2) andmaterial B (PP, woven, 4 oz/yd2)CBR loading curves for material C (PP, nonwoven, 8 oz/yd2)and material D (PP, woven, 8 oz/yd2)6567676869Figure 4.21CBR loading curves for Materials A-D70Figure 4.22Puncture strength of materials with two mass per unit areas71Figure 4.23Bar chart of puncture strength of freeze/thaw conditioned testsamples (error bars indicate standard deviations)Figure 4.24Figure 4.25Figure 4.26Figure 4.27Figure 4.28Puncture strength of freeze/thaw conditioned test samples plottedwith the unconditioned material average (error bars indicatestandard deviation of unconditioned samples)Conditioned vs. unconditioned CBR puncture strengths ofmaterial EPin and CBR puncture strength tests for geotextile specimens –fabric type DF, project number 9200-04-71– manufactured byHONES GEO ComponentPin and CBR puncture strength tests for geotextile specimens –fabric type DF, project number 9200-04-71– manufactured byHONES GEO ComponentPin and CBR puncture strength tests for geotextile specimens –fabric type HR, project number– manufactured by X1727374757677ix

Figure 4.29Figure 4.30Figure 4.31Figure 4.32Figure 4.33Figure 4.34Figure 4.35Figure 4.36Figure 6.1Pin and CBR puncture strength tests for geotextile specimens –fabric type HR, project number– manufactured by X1Comparison of measured CBR and pin puncture strength forwoven geotextiles investigated in Phase I.Comparison of measured CBR and pin puncture strength forwoven geotextiles investigated in Phase II.Comparison of measured CBR and pin puncture strength forwoven geotextiles investigated in Phases I&II.Comparison of measured CBR and pin puncture strength fornonwoven geotextiles investigated in Phase I.Comparison of measured CBR and pin puncture strength fornonwoven geotextiles investigated in Phase II.Comparison of measured CBR and pin puncture strength fornonwoven geotextiles investigated in Phase I&IIRetention factor for puncture tests as a function of geotextile typeafter UV/moisture weatheringIndustry data shown for comparative purposes (in SI and U.S.customary units)7882838485868788105x

List of TablesTable 2.1Polymers Used in Geotextile Materials11Table 2.2Basic Properties of Geotextiles12Table 2.3Comparison of pin and CBR testing standards15Table 2.4The CBR puncture strength testing results18Table 3.1Materials selected for research in Phase I26Table 3.2Test matrix of evaluated fabrics supplied by WisDOT – Phase II27Table 3.3Final Conditioned Sample Weights42Table 4.1Summary of pin and CBR puncture strength tests for Phase I43Table 4.2Puncture strength failure comparison of nonwoven and woven PPgeotextilesTable 4.3Parameters used in developing CBR and pin puncture strengthcorrelationTable 4.4Summary of Conditioned Sample TestingTable 4.5Summary of puncture loads for geotextile specimens – fabric typeDF, project number – 9200-04-71 manufactured by HONES GEOComponentTable 4.6Table 4.7aSummary of puncture loads for geotextile specimens – fabric typeHR, project number – manufactured by X1Summary of test results for Phase II testing program (in U.S.customary units)636472767880Table 4.7bSummary of test results for Phase II testing program (in SI units)81Table 5.1AASHTO M288 specifications for geotextile puncture testing89Table 5.2Summary of geotextile specifications from the State of Arizona89Table 5.3Summary of geotextile specifications from the State of Arkansas89Table 5.4Summary of geotextile specifications from the State of California90Table 5.5Summary of geotextile specifications from the State of Delaware90Table 5.6Summary of geotextile specifications from the State of Florida91Table 5.7Summary of geotextile specifications from the State of Hawaii91Table 5.8Summary of geotextile specifications from the State of Idaho91xi

Table 5.9Summary of geotextile specifications from the State of Indiana92Table 5.10Summary of geotextile specifications from the State of Kentucky92Table 5.11Summary of geotextile specifications from the State of Louisiana93Table 5.12Summary of geotextile specifications from the State of Maine94Table 5.13Summary of geotextile specifications from the State of Maryland94Table 5.14Summary of geotextile specifications from the State of Michigan95Table 5.15Summary of geotextile specifications from the State of Minnesota95Table 5.16Summary of geotextile specifications from the State of Montana95Table 5.17Summary of geotextile specifications from the State of NewHampshireTable 5.18Summary of geotextile specifications from the State of New YorkTable 5.19Summary of geotextile specifications from the State of NorthCarolina969697Table 5.20Summary of geotextile specifications from the State of North Dakota 97Table 5.21Summary of geotextile specifications from the State of Ohio97Table 5.22Summary of geotextile specifications from the State of Oregon98Table 5.23Summary of geotextile specifications from the State of Pennsylvania98Table 5.24Summary of geotextile specifications from the State of SouthCarolina99Table 5.25Summary of geotextile specifications from the State of South Dakota 99Table 5.26Summary of geotextile specifications from the State of Vermont99Table 5.27Summary of geotextile specifications from the State of Washington100Table 5.28Summary of geotextile specifications from the State of Wisconsin101Table 5.29Summary of geotextile specifications from the State of Wyoming101Table 6.1Comparison of Phase 1 to Industry MARV102Table 6.2Comparison of Phase 2 test values to industry MARV103Table 6.3Correlations between CBR and pin puncture strength based on theexperimental test results.104Current and proposed WisDOT specification limits106Table 6.4xii

Chapter 1IntroductionGeotextiles are a broad grouping, yet specific type, of fabric used in civil engineering andgeotechnical applications. According to American Society for Testing and Materials (ASTM)standard test method ASTM D4439 (2015), a geotextile is “A permeable geosynthetic comprisedsolely of textiles. Geotextiles are used with foundation, soil, rock, earth, or any othergeotechnical engineering-related material as an integral part of human-made project, structure, orsystem.” (2015). Geotextiles are commonly used in civil engineering applications and can befound above and below water, behind retaining walls, under pavement surfaces, and practicallyanywhere there is soil. With material advances, the list of applications for geotextiles continuesto grow. Geotextiles can serve one or more of the following functions: separation, filtration,reinforcement, protection, and drainage.1.1Problem StatementThere is variety of tests that can be conducted to evaluate and classify geotextiles. One of thetests is the puncture strength test that evaluates the quality of geotextiles to withstand stressesand loads during construction process, which is severe condition that a geotextile is subjected toin geotechnical applications. Therefore, the puncture resistance is commonly used to select ageotextile and predict its performance over time. Over the last several years ASTM D4833(2013), the “Standard Test Method for Index Puncture Resistance of Geomembranes and RelatedProducts,” was used to determine the puncture resistance value.The American Association for Sta

ASTM has recently replaced the standard pin puncture strength test, D4833, with the CBR puncture strength test, D6241. However, many departments of transportation (DOTs) throughout the country and the Federal Highway Administration still refer to D4833. . Form DOT F 1700.7 (8‐7

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