DEPARTMENT OF THE ARMY TECHNICAL MANUAL TM 11
DEPARTMENT OF THE ARMY TECHNICAL MANUALDEPARTMENT OF THE AIR FORCE TECHNICAL ORDERFIELD AND TS OF THE ARMY AND THE AIR FORCESEPTEMBER 1958TM 11-5043-35TO 33A1-6-20-2
WARNINGDANGEROUS VOLTAGES EXIST IN THIS EQUIPMENTBe careful when working on the low voltage (280volts) power supply circuits, or on the 115-voltac line connections. Serious injury or deathmay result from contact with these points.DON'T TAKE CHANCESIEXTREMELY DANGEROUS VOLTAGES(600 VOLTS) EXIST IN THE HIGHVOLTAGE RECTIFIER CHASSISAND AT THE LEAKAGE TERMINALSAND THE INSULATION RESISTANCE TERMINALSON THE FRONT PANEL OF THE ANALYZER.
TM 11-5043-35C1CHANGENo. 1HEADQUARTERSDEPARTMENT OF THE ARMYWASHINGTON, D.C., 17 October 1967 DS, GS, and Depot Maintenance ManualANALYZERS ZM-3/U AND ZM-3A/UTM 11-5043-35, 4 September 1958, is changed asfollows:The title of the manual is changed as indicatedabove.Page 2, paragraph 1. Delete and substitute:1. Scopea. This manual covers direct support (DS), generalsupport (GS), and depot maintenance for Analyzers ZM3/U and ZM-3A/U. It includes instructions appropriate toGS, DS, and depot categories for troubleshooting, testing,adjusting, and repairing the equipment. It also lists toolsand test equipment required for DS, GS, and depotmaintenance.b. The complete instructions for this equipmentinclude one other publication, TM 11-5043-12.c. Reportoferrors,omissions,andrecommendations for improving this manual by theindividual user is encouraged.Reports should besubmitted on DA Form 2028 (Recommended Changes toDA Publications) and forwarded direct to CommandingGeneral, U. S. Army Electronics Command, ATTN:AMSEL-ME-NMP-AD, Fort Monmouth, N. J. 07703.NoteFor applicable forms and records,refer to paragraph 2, TM 11-5043-12.Add the following:1.1. Index of PublicationsRefer to the latest issue of DA Pam 310-4 to determinewhether there are new editions, changes, or additionalpublications pertaining to the equipment.Page 14, paragraph 9. Delete the chart and substitute:ItemMultimeterAN/URM-105Test Se ElectronTube TV-7D/UTest Set, ElectronTube TV-2/U(Depot only)CapacitanceInductanceResistanceTest SetAN/URM-90Crystal Rectifier TestSet TS-268E/UMeter Test SetTS-682A/GSM-1Tool EquipmentTE-49Tool Kit, Radio andRadar RepairmanTK-87/UMeter Test SetTS-682A-SM-ITool Kit, ElectronicEquipmentTK-100/GTechnical ManualCommon nameTM 11-6625-203-12MultimeterTM 11-6625-274-12Tube testerTM 11-6625-316-12Tube testerTM 11-2646ATest setTM 11-1242Crystal test setTM 11-2535BMeter test setTM 11-2535BMeter testequipment
CHAPTER 5DEPOT OVERHAUL STANDARDPage 35. After chapter 4, add:28. Applicability of Depot Overhaul StandardsThe tests outlined in this chapter are designed tomeasure the performance capability of a repairedequipment. Equipment that is to be returned to stockshould meet the standards given in these tests.29. Applicable References31. RequirementsAll tests should be conducted under the followingconditions:a. At normal room temperature.b. After a 5-minute warmup period.c. At input power of 105 volts to 125 volts, singlephase, 50 to 60 cycles ac.a. Repair Standards. Applicable procedures of thedepots performing this test and the general standardsgiven in TB SIG 355-1, TB SIG 355-2, and TB SIG 355-3for repaired electronics equipment form a part of therequirements for testing this equipment.b. Technical Publications.The only otherpublication applicable to the equipment to be tested is TM1 1-5043-12.c. Modification Work Orders. Perform all modification work orders to this equipment before making thetests specified. DA Pam 310-4 lists all available MWO's.32. Leakage Testa. Adjust a variable resistor of 5-watt rating to obtaina nominal value of 1,200 ohms; use Resistance BridgeZM4/U as a standard. Record the resistance to thenearest ohm.b. Connect this resistor across the LEAKAGEterminals.c. Connect a dc vtvm such as the TS-505A/U or TS352B/U across the LEAKAGE terminals in parallel withthe test resistor noted in a above.d. With the analyzer METER SWITCH held in the50MA position, adjust the OPERATING VOLTAGE controluntil the panel meter reads SOMA. Record the vtvmreading, then release the METER SWITCH and removethe resistor.e. Compute the leakage current; use the values ofmeasured resistance (a above) and voltage (d above)corrected for calibration. This current should be between48.5 and 51.5 MA.30. Test Facilities RequiredThe following items are required for depot testing:a. Test Equipment.ItemElectronic MultimeterTS-505A/UorMultimeterTS-352B/UImpedance BridgeAN/URM-90Laboratory StandardAN/URM-2Resistor, DecadeZM-16/UResistance BridgeZM-4/UTechnical ManualTM 11-6625-239-12Common nameVtvmTM 11 625-366-15TM 11-2646ATM 11-5102TM 11-201933. Voltmeter Testa. Connect the vtvm to the LEAKAGE terminals.With the analyzer METER SWITCH held in the 60 VOLTSposition, adjust the OPERATING VOLTAGE control untilthe panel meter reads 60 volts. Record the vtvm reading;then release the analyzer METER SWITCH. The readingshould be between 58.2 and 61.8 volts.b. With the analyzer METER SWITCH in the 600VOLTS position, adjust the OPERATING VOLTAGEcontrol until the meter reads 600 volts.c. Move the analyzer METER SWITCH to the 50MAposition and hold it there while reading the vtvm. Thereading should be between 582 and 618 volts. Recordthis istorResistancebridgeb. Additional Equipment.(1) Capacitor, fixed electronic.(2) Resistor, variable, wirewound, 7,500 ohms,50 watts.(3) Resistor, variable, wirewound, 1,500 ohms,5 watts.34. Capacitance TestEnergize a 500 uf electrolytic capacitor for at least30 minutes from a DC source to form the plates.2
Immediately measure the capacitance with theImpedance Bridge.Use this capacitor to calibratecapacitance ranges 4 and 5 of Analyzer ZM-3/U; use thevalue (-) measured on the Impedance Bridge. Thereading on the INDICATOR DIAL should be within thefollowing limits when the bridge is balanced and using thelisted capacitances connected to the CAPACITANCEterminals.Range5 to 100 µµf5 to 100 µµf10 to 50,000 µµf0.04 to 30 µµf25 to 1,000 µµf250 to 10,000 µfStandardcapacitance10 µµf80 µµf20,000 µµf1.0 µf500 µf ( )500 µf ( )b. Procedure. Perform the following test for eachposition of the megohm range switch given in the chart ina above.(1) Set the controls for insulation resistancemeasurements (TM 11-5043-12).(2) Connect a resistor (a above) to theinsulation resistance terminals.(3) Set the megohm range switch toMEGOHMS XI OR MEGOHMS X100, asrequired.(4) Depress the KEY and adjust the DIALCONTROL until the balance condition (10ma) is indicated on the meter.(5) Release the KEY and read the resistancevalue on scale 1 of the drum and scaleassembly. The resistance must be withinthe limits given in the chart in a above.Indicator dialreading7 to 13 µµf77 to 83 µµf19,000 to 21,000 µµf0.95 to 1.05 µfMeasure value 10%Measure value 20%35. Insulation Resistance Test36. Power Factor Testa. General. Use resistors that are calibrated to 1percent for insulation resistance. The following chart liststhe resistance value to be used and the scale reading thatshould be obtained for each position of the analyzermegohm range switch.Megohm rangeswitch posMEGOHMS X1MEGOHMS X1MEGOHMS X100Resistance(megohms)280150The indicated reading of the POWER FACTOR dial atbalance should be within the limits indicated in the chartbelow when the series-capacitor values are connected tothe CAPACITANCE terminals:Scale readingCapacitanceResistancePower factordial reading1.6 to 2.464 to 961.2 to 1.80.1 µf 1%0.1 µf 1%0.1 µf 1%80 ohms 0.5%160 ohms 0.5%500 ohms 0.5%4.5 to 5.5%9 to 11%27 to 33%AGO 916A3
Page 36. Delete the appendix and substitute:APPENDIXREFERENCESDA Pam 310-4 . Index of Technical Manuals, Technical Bulletins, Supply Manuals(Types 7, 8, and 9), SupplyBulletins, and Lubrication Orders.TM 11-6625-203-35.Field and Depot MaintenanceManual: Multimeter AN/URM105, Including MultimeterME-77/U.DA Form 310-7 . U. S. Army Equipment Index ofModification Work Orders.TM 11-6625-239-12.Operator's and OrganizationalMaintenance Manual: ElectronicMultimeters TI505A/U andTS505B/U; Multimeters TS505C/U and S-505D/U.TB SIG 355-1. Depot Inspection Standard forRepaired Signal Equipment.TB SIG 355-2. Depot Inspection Standard forRefinishing Repaired SignalEquipment.TM 11-6625-239-35.Field and Depot MaintenanceManual: Electronic MultimetersTS-505A/U and TS-505B/U;Multimeters TS-505C/U andTS505D/U.TB SIG 355-3. Depot Inspection Standard forMoisture and Fungus ResistantTreatment.TM 11-6625-274-12.Operator's and OrganizationalMaintenance Manual: Test Sets.Electron Tube TV-17/U,TV-7A/U,TM 11-1242 . Crystal Rectifier Test Sets TS-268/U,TS-268AU, TS-268B/U, TS-and TV-7/U268C/U, TS-268D/U, andTM 11-6625-274-35.DS, GS, and Depot MaintenanceTS-268E/U.Manual: Test Sets, Electron TubeTM 11-2019 . Test Sets I-49, I-49A, and I-149BTV-7/U, TV-7A/U, TV-7B/U,and Resistance Bridges ZM4A/Uand TV-7D/U.and ZM-4B/U.TM 11-2535B . Meter Test Set TS-682A/GSM-1.TM 11-6625-316-12.Operator and OrganizationalMaintenance Manual: Test Sets,Electron Tube TV-2/U, TV-2AU,TV-2B/U, and TV-2D/U.TM 11-2646A . Capacitance-Inductance-ResistanceTest Set AN/URM-90.TM 11-5043-12 . Operator's and OrganizationalMaintenance Manual: AnalyzersZM-3/U and ZM-3A/U.TM 11-6625-316-35.Field and Depot MaintenanceManual: Test Sets, Electron TubeTV-2/U, TV-2A/U, TV-2B/U,and TV-2C/U.TM 11-5102 . Resistors, Decade ZM-16U,ZM-16A/U, and ZM-16B/U.Maintenance Manual: MultimeterTM 11-6625-366-15.Organizational, DS, GS, and DepotMaintenance Manual: MultimeterTS-352/UTM 11-6625-203-12 . Operator and OrganizationalMaintenance: MultimeterAN/URM-105, IncludingMultimeter ME-77/U.TM 38-750 .Army Equipment Record Procedures.4
By Order of the Secretary of the Army:HAROLD K. JOHNSON,General, United States Army,Chief of Staff.Official:KENNETH O, WICKHAMMajor General, United States Any,The Adjutant General.5
Distribution:Active Army:USASA (2)CNGB (1)OCC-E (7)Dir/Trans (1)CofEngrs (1)TSG (I)CofSptS (I)USAARENBD (2)USACDC Agcy (1)USAMC (5)USCONARC (5)ARADCOM (5)ARADCOM Rgn (2)OS Maj Comd (4) exceptUSASETAF (5)USASTRATCOM-EUR (10)USASTRATCOM-CONUS (10)LOGCOMD (2)USAMICOM (4)USASTRATCOM (4)USAESC (70)USACOMZEUR (10)MDW (1)Armies (2) exceptSeventh USA (5)Eighth USA (5)Corps (2)USAC (3)1st Cav Div (5)52nd USASA Sp Opn Comd (2)83rd USASA Sp Opn Unit (2)5th USASA Fld Sta (2)9th USASA Fld Sta (2)14th USASA Fld Sta (2)15th USASA Fld Sta (2)319th USASA Bn (2)Svc Colleges (2)USASCS (20)USAADS (2)USAAMS (2)USAARMS (2)USAIS (2)USAES (2)USAESESS (40)USMA (5)USACMLCS (5)USA Msl & MunCen & Sch (5)USAOC&S (5)USASA Tng Cen & Sch (5)USATC Armor (2)USATCFLW (2)USATC Inf (2)USASTC (2)WRAMC (1)Army Pic Can (2)USACDCEC (10)BAMC (5)AFIP (5)USAINTC (5)USAJFKCENSPWAR (5)Instl (2) exceptFort Hancock (4)Fort Gordon (10)Fort Huachuca (10)WSMR (5)Fort Carson (21)Fort Knox (12)JCA, ft. Ritchie (5)Army Dep (2) exceptLBAD (14)SAAD (30)TOAD (14)ATAD (10)TEAD (5)NCAD (10)GENDEPS (2)Sig Sec GENDEPS (5)Sig Dep (12)Sig FLDMS (2)AMS (1)USAERDAA (2)USAERDAW (13)USACRREL (2)MGH (5)Frankford Arsenal (5)Edgewood Arsenal (5)APG (5)ASARMA (2)Units org under fol TOE:(2 copies each)11-511-611-3811-5611-5711 -24711-500 (KA, KC, RD, RK, RL)11-58711-59211-59711601NG: State AG (3)USAR: None.For explanation of abbreviations used, see AR 320-0.U. S. GOVERNMENT PRINTING OFFICE: 1967-302010/704903-485
*TM 11-5043-35/TO 33A1-6-20-2DEPARTMENTS OF THE ARMYTECHNICAL MANUALNo. 11-5043-35TECHNICAL ORDERNo. 33A1-6-20-2AND THE AIR FORCEWASHINGTON 25, D. C., 4 September 1958ANALYZERS ZM-3/U AND ZM-3/UParagraphCHAPTER 1.CHAPTER 2.Section I.Section II.CHAPTER 3.Section I.II.CHAPTER 4.APPENDIXTHEORYScope .Block diagram analysis .Leakage current circuit.Insulation resistance circuit .Capacitance circuit .Low voltage power supply circuit.TROUBLESHOOTINGGeneral troubleshooting techniquesGeneral .Troubleshooting procedures.Tools and test equipment required .Troubleshooting Analyzer ZM-3(*)/ULocalizing troubles .Isolating troubles.Dc resistances of transformers.REPAIRS AND ADJUSTMENTSRepairsGeneral parts replacement.Disassembly and reassembly of Analyzer ZM-3(*)/U.Disassembly and reassembly of drum and scale assembly .AdjustmentsINDICATOR BALANCE potentiometer .INSUL RES COMP potentiometer.Variable capacitor.PER CENT POWER FACTOR potentiometer .Calibration of drum and scale assembly.Drum and scale assembly stops.FINAL TESTINGPurpose of final testing .Test equipment required for final testing .Leakage test .Insulation resistance test.Capacitance test .Power factor test.REFERENCES 6*This manual, together with TM 11-3043-12, supersedes TM 11-5043, 15 August 1952, Including C 1, 9 November1954, and C 2, 20 October 1955.AGO 916A September1
CHAPTER 1THEORYresistance bridge through the insulation resistanceterminals. The output from the insulation resistancebridge is applied to meter M1 through direct current (dc)amplifier V8. The drum and scale assembly is adjustedfor an indication of 10 milliamperes (ma.) on meter M1.At this setting, the insulation resistance bridge will bebalanced (par. 4). The insulation resistance value canthen be read from scale 1 of the drum and scaleassembly.c. Capacitance Circuit (C, fig. 1). The capacitor tobe measured is connected to the capacitance bridgethrough the capacitance terminals. Oscillator V1 suppliesan alternating current (ac) voltage to the capacitancebridge through amplifier V2.The output from thecapacitance bridge is applied to meter M1 throughcapacitance bridge amplifier V3 and dc amplifier V8. Thecapacitance bridge is balanced when the drum and scaleassembly is adjusted for a minimum indication on meterM1. The capacitance value can then be read from scale2, 3, 4, or 5 of the drum and scale assembly.1. Scopea. This manual covers field and depot maintenancefor Analyzers ZM-3/U and ZM-3A/U.It includesinstructions appropriate to third, fourth, and fifth echelonsfor troubleshooting, testing, adjusting, and repairing theequipment, replacing maintenance parts, and repairingspecified maintenance parts. It also lists tools and testequipment for third, fourth, and fifth echelon maintenance. Detailed functions of the equipment are coveredin the theory section.b. The complete instructions for this equipmentinclude one other publication TM 11-5043-12, Analyzers ZM-3/U and ZM-3A/U,Operator's and Organizational MaintenanceManual.c. The maintenance allocation chart is located in TM11-5043-12.d. See SIG 7 & 8 ZM-3/U, Analyzers ZM-3/U andZM-3A/U, for maintenance parts information.e. Forward comments concerning this manual to theCommanding Officer, United States Army Signal Publications Agency, Fort Monmouth, N. J.3. Leakage Current Circuit(figs. 2 and 23)a. High Voltage Rectifier. With SELECTOR switchS2 in the LEAKAGE position, high voltage rectifier V9(tube type 807) is connected as a half-wave rectifier (fig.23). The plate of high voltage rectifier V9 is connected toone side of the high voltage winding of transformer T2;the other side of the high voltage winding is grounded.Resistor R24 and OPERATING VOLTAGE potentiometerR29 are connected in series with each other and inparallel with the high voltage winding of transformer T2(fig. 2). The arm of potentiometer R29 is connecteddirectly to the screen grid and through resistor R25 to thecontrol grid. The setting of potentiometer R29 determinesthe amount of voltage applied to the control grid and thescreen grid. The voltage applied to the screen grid andthe control grid determines the output voltage of highvoltage rectifier V9. Resistor R24 limitsNoteFor applicable forms and records, seeparagraph 2, TM 11-5043-12.2. Block Diagram Analysisa. Leakage Current Circuit (A, fig. 1).Theelectrolytic capacitor to be tested is connected to theleakage terminals. Meter M1, connected in series withthe capacitor under test and high voltage rectifier V9,indicates the leakage current of the electrolytic capacitorunder test. OPERATING VOLTAGE control R29 is usedto adjust the output voltage of high voltage rectifier V9 tothe working voltage of the electrolytic capacitor.b. Insulation Resistance Circuit (B, fig. 1). Thecapacitor to be tested is connected to the insulationAGO 916A2
Figure 1. Analyzer ZM-3(*)/U, block diagram.volt voltmeter R26, and across meter M1indicates the output of high voltage rectifierV9. With METER SWITCH S4 in the 60VOLTS position, multiplier resistor R28 isconnected, through contacts 1 and 2 of S4,in series with meter M1. Meter M1 andmultiplier resistor R28 are thus connectedas a 60-volt voltmeter across the output ofhigh voltage rectifier V9.(2) Leakage measurement.With METERSWITCH S4 in the 50MA. position, resistorR37 (shunt) is connected through contacts2 and 11 of S4, in parallel with meter M1;high voltage rectifier V9 is connected,through contacts 6 and 7 of S4, in serieswith the electrolytic capacitor under test.Meter M1 and shunt resistor R37 are thus inseries with the electrolytic capacitor undertest and with high voltage rectifier V9.Meter M1 indicatesthe maximum output voltage. Capacitor C16 and lampR38 are used as a filter. Lamp R38 also serves as avariable resistor to protect the circuit against overload.With no load corrected to the leakage terminals, a smallcurrent flows through lamp R38 and bleeder resistor R26.At this value of current, the resistance and temperature oflamp R38 are low. If a shorted capacitor is connected tothe leakage terminals, a high current will flow throughlamp R38 and cause the resistance and temperature ofthe lamp to increase
Test Se Electron TM 11-6625-274-12 Tube tester Tube TV-7D/U Test Set, Electron TM 11-6625-316-12 Tube tester Tube TV-2/U (Depot only) Capacitance TM 11-2646A Test set Inductance Resistance Test Set AN/URM-90 Crystal Rectifier Test TM 11-1242 Crystal test set Set TS-268E/U Meter Test Set TM 1
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