APPLICATION & AT TACHME NT

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ZAXIS-5G seriesseries Southeast AsiaA P P L I C A T I O NModel CodeEngine Rated PowerBucket capacity(ISO Heaped)Operating Weight&ZX200-5GZX210LC-5GZX210LCH-5G125 kW (168 HP)125 kW (168 HP)125 kW (168 HP)0.80m319 800 kg0.80m320 400 kg0.80m321 500 kgA T T A C H M E N TZX210F-5GZX210MF-5GForest MachineForest Machine125 kW (168 HP)125 kW (168 HP)0.91m322 200 kg0.91 m322 400 kg

A ZAXIS hallmark – industry-leading hydraulic technologies, and performance no othercan beat. New ZAXIS provides reliable solutions: impressive fuel economy, swift frontmovements, and easy operation. You'll also find Hitachi technological prowess andexpertise, such as the optimized hydraulic system and engine.New ZAXIS features the key benefits of high quality, low fuel consumption, andhigh durability, all of which serve to ensure low running costs.New ZAXIS, which is empowered by comprehensive evolution, will realizecustomers’ visions and dreams, and pioneer your colorful future.hH i g li t yaQuKeyelFu tionwL o umpsnCoBenefits for Low Running CostshHig b i l i t yraDuNo Compromise on OperatorComfortMore Production with Less FuelPage 4-5Page 8-9 9% reduction in fuel consumption More fuel reduction in the ECO mode Swift front movements with HIOS III hydraulics Powerful lifting operation Boosted swing torque Enhanced power boost Comfortable operating environment Comfort-designed operator seat Robust cab New, easy-to-use multifunctional monitorPursuits of Performance andDurabilitySimplified MaintenancePage 10-11Page 6-7 Prestige R&D and quality control Durable, reliable engine Rock-solid, durable front attachment Strengthened undercarriage Proven upperstructure Dust-proof indoor net Grouped remote inspection points Attractive, robust body Low life cycle costs2

Reliable Solutions, with VariousOptionsVarious VersionsPage 16-17Page 12-13 Forest version: F-series Varied jobs, varied options Recommended optionsModel CodeZX200-5GZX210LC-5GBoom length5.68 m5.68 mArm length Remote fleet management with Global e-Service Parts and service5.68 mH-boom2.91 m2.91 m2.91 m2.91 m600 mm800 mm800 mm44 kPa42 kPa37 kPa38 kPaTrack length4 170 mm4 470 mm4 170 mm4 170 mmTrack gauge2 200 mm2 390 mm2 200 mm2 390 mmMin. groundclearance450 mm450 mm450 mm585 mmGroundpressuresPage 14-155.68 mH-boom600 mmShoe widthHitachi Support ChainZX210F-5GZX210MF-5GForest Machine Forest MachineNote: The photos in this brochure show excavators with optional equipments such as rear view camera.3

More Production withLess Fuel9% Reduction in Fuel ConsumptionNew ZAXIS is a fuel-thrifty excavator that can reduce fuelconsumption by 9%*, compared to the conventional ZX2003/ZX200-3F family, thanks to the HIOS III hydraulic systemand engine control system, thereby reducing CO2 emissions.*5%, compared to the ZX200/ZX200 -3G.More Fuel Reduction in the ECO modeThe ECO mode, a new economical mode, can further cutfuel consumption by 9% compared to the PWR mode,without sacrificing digging speed by optimal matching ofoperations.Swift Front Movements with HIOS* III HydraulicsOperating speed increases with less fuel consumptionthanks to the HIOS III hydraulic system, developed byindustry-leading hydraulic technologies and a wealth ofexperience. Actuators work quickly by boom weight, withoutneeding a regenerative circuit and pressure oil.*Human & Intelligent Operation SystemRapid Arm Roll-inArm roll-in speed increases by combined flow from arm andboom cylinders through regenerative valves for productiveexcavation.Fast Arm Speed During Boom LoweringArm speed increases by boom weight during boom lowering,without needing pressure oil from a pump. That is, arm circuitflow is increased for higher arm speed, allowing for quickloading of a dump truck and positioning of the front.4

Enhanced Power BoostPowerful Lifting OperationThe Power Boost mode allows the operator to surge 10%more digging force for powerful excavation by pressing itsbutton on the control lever.The Auto Power Lift mode, which automatically surge liftingforce by 10% when needed, allows for powerful lifting ofburied concrete pipes or sheathing sheets.Boosted Swing TorqueAllows for powerful wall cutting with the bucket, and smoothswing operation on slope.5

Pursuits of Performance andDurabilityPrestige R&D and Quality ControlHitachi has earned praise for technological prowess and product performance around the world.R&D Division has a track record – including excellent design,stress analysis expertise using CAE system, and abundantproduction data base. What’s more, a large-scale durabilitytest field (427 hm2) allows for a series of stringent testing ofnew machines.Computer-Aided EngineeringMain pump testing areaProduction Division strives to automatize productionprocesses, including robotic welding, machining, painting,assembling and transferring.Mid-sized excavator assembly lineMain frame welding lineDurable, Reliable EngineRock-Solid, Durable Front AttachmentThis engine has a track record showingimpressive durability at countless tough jobsites around the world.The engine — associated with a ruggeddesign, a direct fuel injection system andan elaborate governor — goes green, andcomplies with EU Stage II and US EPA Tier2 emissions regulations.The cooling system well keeps the enginecool. The engine cover has a wider airsuction area, and radiators are arrangedin parallel for efficient cooling. This parallelarrangement also facilitates their cleaning.Simulation testing fromoperator seatThe boom top and foot are reinforced withthickened high-tensile steel brackets, whichincorporate steel bushings to enhancedurability. Arm cylinder and boom cylinders(rod extend ends) cushion shocks at strokeends to cut noise and extend service life.EngineOil CoolerRadiatorIntercoolerParallel arrangementThe ample-capacity intercooler andturbocharger help yield a whopping 125 kW(168 HP) output for higher production inshorter job schedule.6Joint pins at the front attachment are tightlyfit to reduce jolt and sound. The arm-bucketjoint is protected by WC thermal spraying*on its contact surfaces to reduce wear andjolt. New-type HN bushings, utilized on jointpins, retain grease inside for longer greasingintervals. A reinforced resin thrust plate,mounted on the bucket pin, helps reducewearing noise.*Not provided forest machine

Strengthened UndercarriageThe X-beam frame is made monolithicallywith fewer welds for higher rigidity anddurability. Track adjusters absorb impacts tocrawlers. Front idlers and adjuster cylindersare integrated to increase durability.Idler brackets and travel motor brackets areboth thickened for added durability.X-beam frameProven UpperstructureThe upperstructure frame is reinforced withthe proven D-section skirt to increase rigidityagainst damage by obstacles.A large door catch is added to reduce shocksand jolts of the cab and upperstructure.Electroplated for High CorrosionProtectionTrack adjusterHN bushingReinforced resin thrust platesWC thermal sprayingBoom footThe cab and body are painted by electrodeposition coating (ED), which is immersioncoating by electrolysis. This is especially effective at corrosion-prone areas, such asflat surfaces, edges and boxes, for high corrosion resistance. The refined ED processleaves no spatter marks, as occurs with spray paint, giving a smooth mark-freesurface.The Rugged Undercarriage Boasts Mobility585mmThe new ZAXIS is fitted with wide 800 mm shoes to lower ground pressuregreatly, achieving powerful travel on wetlands. (Only forest machine)The forestmachine ZX210MF-5G has a larger ground clearance and wider track gauge togive space free from collision with stubs and other obstructions.2 390 mm800 mmZX210MF-5G7wide shoe

No Compromise on OperatorComfortComfortable Operating EnvironmentYou'll feel comfortable and confident, withplenty of leg space and excellent visibilitywhen operating the cab. The new compactconsole gives more leg space. The newdoor pillar is shifted rearward by 70 mmto widen an entry space for easy access.A new LED room light, interlocked with thedoor, turns on when the door opens. Thefront window is easily removed and storedoverhead using slide rails. The overheadwindow is openable for ventilation.Ample air conditioner vents are locatedstrategically for uniform air circulation insidethe cab. The control panel and controllevers are arranged within easy reach ofthe operator. AM/FM radio and AUX port(optional) for a mobile music player areavailable for a long work day with lessfatigue. All these designs focus on operatorcomfort.Comfort-Designed Operator SeatThe luxury cloth seat is fitted with aheadrest and arm rests for operatorcomfort. The seat can be adjusted inmultiple ways, sliding and reclining, to suitoperator’s size and preferences. The seatcan slide rearward by 40 mm more foradded leg space. An air suspension with aheat pad is optional.Robust CabThe robust cab, meeting the OPG (TopGuard Level 1), protects the operator fromfalling objects. The pilot control shut-offlever is provided with a neutral engine startsystem that permits engine starting onlywhen the pilot control shut-off lever is inLock position.Control panelLarge storage spaceNew, Easy-to-Use Multifunction MonitorThe new multi-language, multifunctionmonitoring system comprises a 7-inch highresolution color monitor and a multifunctioncontroller. The monitor allows the operator tocheck varying operating variables: hydraulic oiltemperature, fuel level, work mode, full-auto airconditioner, AM/FM radio, rear view monitorcamera (optional), maintenance support, andattachment flow adjustment. Menu items canbe selected and adjusted by a multifunctioncontroller on the control panel. A new rear viewmonitor camera always displays the view behindthe machine.8Menu ItemsMain menuWork modemenuEngine oil

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Simplified MaintenanceNetReleaseOutside netInside netLockOne-touch Openable Upper CoverDust-Proof Indoor NetA dust-proof indoor net, provided at thefront of radiator, can be easily removed andcleaned with compressed air. At the rear ofthe radiator, air blowing can be done througha one-touch open cover. The air condenseris openable for easy cleaning at its rear.Attractive, Robust BodySide frame tops of the undercarriage aresloped to let muck slide away. Track adjustergreasing ports are repositioned for easierlubrication, and well protected from muckpacking.Grouped Remote Inspection PointsService points are concentrated inside leftand right covers that are readily accessiblefrom ground level for convenient servicingand inspection, including water drainingfrom the fuel tank, replenishment of coolant,and replacement of filters. The fuel tank isanti-corrosion coated on its inside, and hasa large cleaning port at the bottom. Thesewise designs effectively keep fuel clean, andease servicing. Handrails are provided atconvenient locations for easy riding on theupperstructure. Plenty slip-resistant platesare located for safe maintenance.Grouped remote filters and inspection pointsFuel tank water drainage cock10Utility space and radiators

The photo shows an excavator with an optional front glass lower guard.Engine Oil : 500 hEngine Oil Filter : 500 hHydraulic Oil : 5 000 hHydraulic Oil Filter : 1 000 hFuel Filter : 500 hLow Life Cycle CostsService intervals are long enough to slashmaintenance costs.Front : 500 hBoom Foot : 500 hBucket : 500 hLubricantConsumablesNote: Periodic inspection is required to check oil contamination and such.11

Reliable Solutions, withVarious OptionsEasy-to-Use AttachmentsThe operator can change over valves, adjust extra circuitflow, and check settings from the multifunctional monitornext to the operator seat. What’s more, 11 jobs, includingflow rate setting, can easily be selected by their identifiednames.Easy-to-Operate BreakerWhen using a breaker that requires frequent changeof hydraulic oil and filters, an extra hour meter on themultifunctional monitor displays operating hours of thebreaker, suggesting adequate replacement timing of oil andfilters. The Breaker Alarm (optional) displays an alert markon the monitor screen, and sounds when the breaker workscontinuously over one minute.Varied Jobs, Varied OptionsLower cab front guard is provided for protection againstdebris during demolition and breaker operation.High-performance filters and in-line filters are available attough job sites.Breaker settingsBreaker hour meter12

* Hitachi ZX210LC-5G Super Long Front Machine for illustration purpose only.Recommended OptionsAttachment basic pipingLower cab front guardElectric fuel refilling pumpAdditional cab roof front lightsRear view camera13Pre-Cleaner

Hitachi Support ChainHitachi Support Chain is a full customer support system offered afterbuying a Hitachi machine.Remote Fleet Management with Global e-ServiceEasy Access to On-Site Machines through the InternetMain Features of Global e-ServiceThis on-line fleet management system allows you to accesseach on-site machine from a PC in your office. You can getits operating information and location to increase productivityof the fleet and reduce downtime. Operating data and logare sent to a Hitachi server for processing, and then tocustomer and dealers around the world. This system isavailable 24 hours a day, all the year around.Antenna(GPRS) or SatelliteMachineCustomerQuick access to informationon remote machinesFunctionsGlobal e-Service provides easy access to a machine onsite, conveying operating information and log, includingdaily operating hours, fuel level, temperatures, pressures,and likes.MaintenanceMaintenance data and log are displayed on a easy-to-readmonitor screen, suggesting recommended maintenance forefficient fleet management.Information Center,Hitachi Construction MachineryHitachi Construction MachineryGroup and DealersOperating InformationInformation sharingInternetOperationOffering prompt andadequate serviceMaintenanceNote: In Some Regions, Global e-Service Is Not Available by Local Regulations.LocationParts and ServiceHitachi full customer support is available every area on the globe for full customersatisfaction through Hitachi local dealers.quality, well-maintained GETs will help you get customers'trust.PartsNote: Some dealers do not handle Hitachi GETs.Remanufactured ComponentsHitachi components are remanufactured according to thestringent remanufacturing standards at four factories aroundthe world. They have high quality equivalent to new ones,and backed up by Hitachi warranty system.Hitachi Global Online Network, a parts supply system, islinked with Japan Parts Center, overseas depots and over150 dealers abroad to deliver on-line parts information,including in-stock parts, order receptions, shipments anddelivery period of over one million parts and components.Note: Some dealers do not handle Hitachi Remanufactured Components.Genuine Hitachi PartsGenuine Hitachi parts, meeting Hitachi stringent qualitystandards, are guaranteed according to Hitachi warrantystandards. The use of genuine Hitachi parts, includingengine, fuel, hydraulic oil and filters, may slash running costs,and extend machine life.ServiceExtended Warranty — HELPHitachi Standard Warranty System is available on all newHitachi machines. In addition, Hitachi offers Hitachi ExtendedLife Programs (HELPs) to suit customer expectations –Ground Engaging Tools (GETs)Hitachi provides an array of Hitachi Ground Engaging Toolsdeveloped and built for a variety of applications. Using high14

protecting machines under tough operating conditions,avoiding unexpected downtime, and reducing repair costs.Note: Warranty conditions vary by equipment.Diagnostic Tools — Maintenance ProElectronic control system needs quick on-site solutions, apartfrom mechanical repairs. Hitachi’s Maintenance Pro candiagnose machine failures in a short time by plugging a PCinto a failed machine.Technical TrainingOn-site servicing matters despite locations to keep themachine at peak performance and reduce downtime.Technical Training Center (TTC), located in Japan, educatesand trains service technicians and service support personnelcoming from Hitachi dealers and factories on the globeaccording to the international training programs.15

Various VersionsForest MachineZAXIS 210F / ZAXIS 210MFReinforced forestry boomReinforced Front AttachmentThickened steel platesExclusive cab guardsAdd bulkheadsExclusivebody guardsDurable, reliableengineStorage spaceReinforcedforestry ArmReinforcedlower flangeReinforced side step (bolted)Robust fix grapple6.0 mm reinforcedundercoverReinforced idler bracketReinforced track guards(3 on each side)800 mm reinforced triple grouser shoes16

The photos above show machine images at work, which include machines other than ZAXIS 200 series.ZAXIS 210LCStrengthened Front AttachmentSmooth front action incombind operations210Lower ground pressure(Long crawer track, 800 mmtriple grouser shoes)17

SPECIFICATIONSENGINEUNDERCARRIAGEModel .Type .Aspiration .No. of cylinders .Rated powerISO 9249, net .SAE J1349, net .Maximum torque .Piston displacement .Bore and stroke .Batteries .Isuzu CC-6BG1T4-cycle water-cooled, direct injectionTurbocharged, intercooled6TracksHeat-treated connecting pins with dirt seals. Hydraulic (grease) trackadjusters with shock-absorbing recoil springs.Numbers of Rollers and Shoes on Each SideUpper rollers .Lower rollers .27 : ZX200-5G/ZX210F-5G/ZX210MF-5G8 : ZX210LC-5G/ZX210LCH-5GTrack shoes . 46 : ZX200-5G/ZX210F-5G/ZX210MF-5G49 : ZX210LC-5G/ZX210LCH-5GTrack guard .1 : ZX200-5G/ZX210LC-5G2 : ZX210LCH-5G3 : ZX210F-5G/ZX210MF-5G125 kW (168 HP) at 2 100 min-1 (rpm)125 kW (168 HP) at 2 100 min-1 (rpm)637 Nm (65 kgfm) at 1 800 min-1 (rpm)6.494 L105 mm x 125 mm2 x 12 V / 88 AhHYDRAULIC SYSTEMHydraulic PumpsTravel DeviceMain pumps .Maximum oil flow .Pilot pump .Maximum oil flow .Each track driven by 2-speed axial piston motor.Parking brake is spring-set/hydraulic-released disc type.Automatic transmission system: High-Low.2 variable displacement axial piston pumps2 x 212 L/min1 gear pump33.6 L/minTravel speeds . High : 0 to 5.5 km/hLow : 0 to 3.5 km/hHydraulic MotorsMaximum traction force . 203 kN (20 700 kgf)Travel . 2 variable displacement swash plate piston motorsSwing . 1 swash plate piston motorGradeability . 70% (35 degree) continuousRelief Valve SettingsImplement circuit .Swing circuit .Travel circuit .Pilot circuit .Power boost .SERVICE REFILL CAPACITIES34.3 MPa (350 kgf/cm2)34.3 MPa (350 kgf/cm2)34.3 MPa (350 kgf/cm2)3.9 MPa (40 kgf/cm2)38.0 MPa (388 kgf/cm2)Fuel tank . 400.0 LEngine coolant . 23.0 LEngine oil . 25.0 LSwing device . 6.2 LTravel device (each side) . 6.8 LHydraulic system . 240.0 LHydraulic oil tank . 135.0 LHydraulic CylindersQuantityBoreRod diameterBoom2120 mm85 mmArm1135 mm95 mmBucket1115 mm80 mmUPPERSTRUCTURERevolving FrameD-section frame skirt for resistance to deformation.Swing DeviceSwash plate piston motor with planetary reduction gear is bathed in oil.Swing circle is single-row. Swing parking brake is spring-set/hydraulicreleased disc type.Swing speed . 13.5 min-1 (rpm)Swing torque . 68 kNm (6 900 kgfm)Operator's Cab

ZAXIS-5G series series Southeast Asia APPLICATION & AT TACHME NT Model Code ZX200-5G ZX210LC-5G ZX210LCH-5G ZX210F-5GForest Machine ZX210MF-5GForest Machine Engine Rated Power 125 kW (168 HP) 125 kW (168 HP) 125 kW (168 HP) 125 kW (168 HP) 125 kW (168 HP) Bucket capacity (ISO Heaped) 0.80 m3 0.80 m

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