Hydraulics Catalog 2015 Hydraulic Hose, Fittings & Equipment

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Hydraulics Catalog2015 Hydraulic Hose, Fittings& Equipmentwww.contitech.us

Product Line OverviewDWhat’s New?Hot OilerThe Prospector Hot Oiler hose was specifically designedto initiate the flow of hot oil (275 F/135 C continuous;300 F/149 C intermittent) and bring it to the surface. Thehose is reinforced with dual-braided, high-tensile steel wire andfeatures an oil- and abrasion-resistant synthetic rubber cover tohelp get the job done.Prospector BOP 5000This fire-tested, very high pressure BOP hose acts as ahydraulic control connection that can be critically importantto the well control system. The hose is reinforced with upto six layers of spiraled, high-tensile steel wire to handlepressures that can reach 5,000 psi (34.5 MPa).XCP3With a special flame- and abrasion-resistant construction,the XCP3 takes on high-pressure hydraulic applications,and is designed to replace the SAE100R1 when a tougher,more flexible hose is required. With 5X the abrasionresistance over our standard cover, it’s easy to see why thishose is the go-to choice.Extended Life XR16SCWhen the job requires tight bends, flexibility and abrasionresistance, this high pressure service hose steps up to thetask. Using a nitrile inner tube and dual-braided, high-tensilesteel wire reinforcement, it can handle 4,500 psi (31 MPa)flows of petroleum- and water-based hydraulic fluids.DR2SNThe DR2SN high-pressure hose comes into play duringconstruction, machine, tool and agricultural applicationswhere high temperature petroleum- or water-basedhydraulic fluids are a factor. The hose features a blue CPEcover, is flame resistant and meets higher EN/DIN pressures.

Product Line OverviewETable of ContentsTable of ContentsTable of ContentsEProduct Line OverviewPutting Words to What We DoStaying Connected With YouWho We AreUnleash HydraulicsHydraulic Hose LineHydraulic Fittings, Adapters, Standards & SpecsHydraulic Equipment & AccessoriesNotesJKKL-MN-QR-STUHosesHydraulic Hose & Fitting ProductsHydraulic Hose Nomenclature13Low PressureSR6 - SAE 100R6/EN 854 R6HR6 - Desert SAE 100R6/EN 854 R6HR4 - Desert SAE 100R4SR3 - SAE 100R3/EN 854 R3IG - Insta-Grip 300IGHT - Insta-Grip HT 300IGTC - Insta-Grip TCIGP - Insta-Grip PLUS55667788Medium PressureSR1SN - SAE 100R1AT/1SNSFS - SAE 100R1AT/1SN (Fire Suppression)DR1SN - Desert SAE 100R1AT/1SN9910High PressureSR2SN - SAE 100R2AT/2SNDR2SN - Desert SAE 100R2AT/2SNLR2SN - Arctic SAE 100R2AT/2SNSR16SC - SAE 100R16/EN 857 2SCDR16SC - Constant PressureXR16SC - Extended Life SAE 100R16/EN857 2SCARC16SC - Armorcoat SAE 100R16/EN 857 2SCSCP3 - SAE 100R17XCP3 - Extended Life SAE 100R17ACP3 Armorcoat SAE 100R1710111112121313141415Very High PressureSR12 - SAE 100R12/EN 856 12ARC12 - Armorcoat SAE 100R12/856 R12SR13 - SAE 100R13/EN 856 R13ARC13 - Armorcoat SAE 100R13/EN 856 R13SR15 - SAE 100R15ARC15 - Armorcoat SAE 100R15151616171718Very High Pressure (cont’d)S4SP - EN 856 4SP/DIN 20023 4SPS4SH - EN 856 4SH/DIN 20023 4SH1819ThermoplasticSR7 - SAE 100R7/EN 855 R7TR7 - SAE 100R7 (Twin-Line)NR7 - SAE 100R7 (Non-Conductive)BR7 - SAE 100R7 (Twin-Line, Non-Conductive)SR8 - SAE 100R8/EN 855 R8TR8 - SAE 100R8 (Twin-Line)NR8 - SAE 100R8 (Non-Conductive)SR18 - SAE 100R181920202121222223Special ApplicationNSFX - Saflex SHR - Prospector Slim-Hole Rotary HoseBOP - Prospector BOP 3000BOP – Prospector BOP 5000Prospector Hot OilerSGUN - Grease Gun HoseSHJ - Jack HoseSR14A - SAE 100R14A2324242525252626Fleet ApplicationSR5 - SAE 100R5DR5 - Desert SAE 100R5SCX5 - SAE 100R5 (Rubber Covered)DUT - Universal Truck SAE J1402 Type A 127282930Air ConditioningG4826 - Galaxy 4826G4867 - Galaxy 4867G4890 - Galaxy 4890313132Military ApplicationMIL-DTL-13444H Type IMIL-DTL-13444H Type IIIMIL-DTL-13531 Type II, Class AMIL-DTL-3992 Type I, Class IMIL-DTL-87883333343434Hose Working Pressure Selection GuideHose Special AttributesHose Temperature Limits354143Hose AccessoriesProtective SleevingProtective WrapsHose Routing Clamps444445

Product Line OverviewFFittingsHydraulic Fitting NomenclatureHydraulic Ferrule NomenclaturePerma-Crimp Fitting SelectionExplanation of Fitting Part NumberDimensions and Attributes47495051Section 1(Fittings for hoses: SR1SN, DR1SN, SFS , SR2SN, DR2SN,LR2SN, CR2SN, GR16, GR17, SR16SC, ARC16SC, XCP3, SCP3,XR16SC and ACP3)How To Use the Fitting Tables52JIC 37 Flare (SAE J514)53SAE 45 J512 Flare57SAE 45 Inverted Flare58NPTF60NPSM63GTF63SAE J514 Flareless Tube Fittings64Standpipe64O-Ring Face Seal (SAE J1453) ORS/ORFS65O-Ring Boss Straight Thread (SAE J514)69Code 61 Flange (SAE J518)71Code 62 Flange (SAE J518)74Komatsu Flange77BSPP (British Standard Pipe Parallel)79BSPT (British Standard Pipe Tapered)81BSP Flat Seat (British Standard Pipe)81DIN 24 Light82DIN 24 Heavy84DIN 60 86Japanese Komatsu 30 Flare With Metric Threads87JIS 30 (Parallel Pipe Threads)88Section 2(Fittings for hoses: GR7, TR7, NR7, BR7, GR8, TR8, NR8, GR18)How To Use the Fitting Tables89JIC 37 Flare (SAE J514)90SAE 45 Flare J512 Flare94SAE 45 Inverted Flare95NPTF96NPSM98SAE J514 Flareless Tube Fittings99Standpipe99O-Ring Face Seal (SAE J1453) ORS/ORFS100O-Ring Boss Straight Thread (SAE J1453)102BSPP (British Standard Pipe Parallel)104DIN 60 104JIS 30 (Parallel Pipe Threads)105Section 3(Fittings for hoses: SR12, ARC12)How To Use the Fitting TablesJIC 37 Flare (SAE J514)NPTFNPSMO-Ring Face Seal (SAE J1453) ORS/ORFSO-Ring Boss Straight Thread (SAE J514)Code 61 Flange (SAE J518)Code 62 Flange (SAE J518)Caterpillar FlangeKomatsu FlangeBSPP (British Standard Pipe Parallel)BSPT (British Standard Pipe Tapered)DIN 24 LightDIN 24 HeavyJapanese Komatsu 30 Flare With Metric ThreadsJIS 30 (Parallel Pipe 133133Section 4(Fittings for hoses: SR13, ARC13 , SR15, ARC15 , S4SP,S4SH)How To Use the Fitting Tables134JIC 37 Flare (SAE J514)135JIC 45 Flare J512 Flare140SAE 45 Inverted Flare141NPTF144NPSM145SAE J514 Flareless Tube Fittings145Standpipe146O-Ring Face Seal (SAE J1453) ORS/ORFS149O-Ring Boss Straight Thread (SAE J514)151Code 61 Flange (SAE J518)155Code 62 Flange (SAE J518)159Caterpillar Flange162BSPP (British Standard Pipe Parallel)164BSPT (British Standard Pipe Tapered)165BSP Flat Seat (British Standard Pipe)165DIN 24 Light167DIN 24 Heavy167DIN 60 169Japanese Komatsu 30 Flare With Metric Threads170JIS 30 (Parallel Pipe Threads)171

Product Line OverviewSection 5(Fittings for hoses: SR3, HR4, SR6, HR6, SR14A)How To Use the Fitting TablesJIC 37 Flare (SAE J514)SAE 45 J512 FlareSAE 45 Inverted FlareNPTFNPSMSAE J514 Flareless Tube FittingStandpipeO-Ring Face Seal (SAE J1453) ORS/ORFSO-Ring Boss Straight Thread (SAE J514)Code 61 Flange (SAE J518)Code 62 Flange (SAE J518)BSPP (British Standard Pipe Parallel)BSPT (British Standard Pipe Tapered)BSP Flat Seat (British Standard Pipe)DIN 24 LightDIN 24 HeavyDIN 60 Japanese Komatsu 30 Flare with Metric ThreadsJIS 30 (Parallel Pipe Threads)Section 6(Fittings for hoses: SR5, DR5, SCX5)How To Use the Fitting TablesJIC 37 Flare (SAE J514)SAE 45 J512 FlareSAE 45 Inverted FlareNPTFNPSMSAE J514 Flareless Tube FittingsStandpipeO-Ring Face Seal (SAE J1453) ORS/ORFSO-Ring Boss Straight Thread (SAE J514)Code 61 Flange (SAE J518)Code 62 Flange (SAE J518)BSPP (British Standard Pipe Parallel)BSPT (British Standard Pipe Tapered)BSP Flat Seat (British Standard Pipe)DIN 24 LightDIN 24 HeavyDIN 60 Japanese Komatsu 30 Flare with Metric ThreadsJIS 30 (Parallel Pipe Threads)Section 6A(Fittings for hoses: DUT)How To Use the Fitting TablesJIC 37 Flare (SAE J514)SAE 45 J512 FlareSAE 45 Inverted FlareNPTFSAE J514 Flareless Tube FittingsFlange Engine Oil Connection (Two Bolt)PTT 30 on 7(Fittings for hoses: NSFX, SHR, SGUN, SHJ, IG, IGHT, IGTC, IGP)How To Use the Fitting Tables238SF NSFX Hose Fittings239NPTF239O-Ring Boss Straight Thread (SAE J514)239SH SHR Hose Fittings240NPTF Male API240GG SGUN Hose Fittings240NPTF240B2 SHJ Hose Fittings240NPTF242PB Push-On Brass Fittings(For use with IG, IGHT, IGTC & IGP Hose)241Hose Mender241JIC 37 Flare (SAE J514)241NPTF242SAE 45 Flare J512 Flare244SAE 45 Inverted Flare245Section 8(Air Conditioning Fittings and Adapters for hoses:G4826, G4867, G4890)A/C Fitting NomenclatureHow To Use the Fitting TablesCompressor O-Ring TubeFlareless TubeHose MenderO-Ring Insert MaleO-Ring TubeSAE 45 FlareGC Cool Clip Fittings(For Galaxy Air Conditioning Hose G4890)Compressor Pad BlockCompressor O-Ring TubeFlareless TubeFord Spring LockHose MenderO-Ring Face SealO-Ring Insert MaleO-Ring TubeSAE 45 FlareA/C AdaptersA/C Fitting Accessories & Assembly Tools260260261261263264266266268372375376Section 9 (Fitting Ferrules)UNI-CRIMP 253258

Product Line OverviewSection 9 (Fitting Ferrules) ContinuedUCF11Dual-Grip FerrulesDGF1DGF2Fitting Reference Charts & AccessoriesChoosing the Correct FittingsWorking Pressure ChartsThread Reference ChartFitting Accessories (O-Rings)Split FlangesGerman Metric Thread ID TemplateCode 61 / Code 62 / Caterpillar FlangeIdentification TemplateThread Identification Equipment & AccessoriesSelecting the Proper Hose Assembly, S.T.A.M.P.E.D.Defining Hose and Assembly LengthSteps In Hose AssemblyUltra-Crimp 1-piece FittingsUni-Crimp 2-piece FittingsField-Grip Reusable FittingsInternal and External SkivingsGR14A HoseGalaxy G4890 Air Conditioning Hosewith Cool-Clip FittingsGalaxy G4826 or G4867 Air Conditioning Hosewith A/C Crimp ation & MaintenanceCrimpers (With Associated PC1000-P294295296297298299300304Test BenchesPCTB1500PCTB2500302302Hose SawsHS150HS301HS303HS501HS503Skiving Tools303303303304304304Fitting Cabinets (With Associated Parts)CB102CB103307307Service Life FactorsSafety ConsiderationsProper Installation and Hose RoutingHose Maintenance and Storage327328329330AppendixFitting Identification by Thread TypeFitting Identification TemplatesFitting Nut TypesRecommended Torque ValuesHose ID Selection NomographHose Pressure DropChemical Resistance TablesTemperature Conversion ChartPressure ConversionsFraction EquivalentsConversion ConstantsAlphanumeric Part Number Index - Descriptive NumbersAlphanumeric Part Number Index - Product 4409

Product Line OverviewI

Product Line OverviewJPutting Words to What We DoChoose us as your sole supplier for hydraulic assemblycomponents, including hoses, fittings, adapters and theassembly equipment. Because, whatever your application– construction, agriculture, oil and gas, manufacturing,transportation – our broad selection will connect you with ahigh-quality, reliable hydraulic hose assembly system. And youcan trust that our products meet these global performancestandards: SAE, DIN, JIS, USCG, ABS and US MSHA.Not only are our hydraulic hose products designed to makea very literal connection – to each other and to yourequipment – our network of distributors is ready to connectwith you and your business needs. And we strive to do it allin the most friendly and efficient manner possible.Being easy to work with can really be a differentiator in thehydraulic hose market. We know this and will always do ourbest to make sure your business is treated with the attentionand care it deserves. That is our commitment to you.CrimpersHosesAdapters & Fittings

Product Line OverviewKStaying Connected With YouExperienced hydraulic sales specialistsFriendly customer service representativesApplication engineers for technical assistanceInteractive website with important,up-to-date informationOneSource Distribution NetworkLocal support on a global basisWho We AreContinental ContiTech is the authority in elastomer compoundingand reinforcement technology. Our history in the business gives usthe expertise to not only make reliable products, but also to knowthe industry and its needs. And we are constantly innovating newways to better serve our customers.Under the Continental ContiTech brand, we manufacture a wideassortment of consumer and commercial products. In fact, weare one of the few manufacturers in the world that can offer a fullbreadth of industrial rubber products including› Industrial Hose › Conveyor Belts› Power Transmission Belts› Hydraulic Hose and Fittings › Air Springs› Rubber Track

Product Line OverviewLUnleash HydraulicsWhether the application is construction, oil and gas, agriculture,mining, manufacturing or transportation, designers andengineers are finding new ways to apply hydraulic power. Wehave your equipment needs covered with Continental ContiTechhydraulic hoses to meet the demands of the application and theenvironment. Plus, our hoses meet all major global standards.Hydraulic Hose Standards & SpecsContinental ContiTech Hydraulic Hoses› Are produced to ISO 9001 certification› Undergo state-of-the-art manufacturing processes› Meet the applied international standards ofSAE J517, EN 853, EN 854, EN 855, EN 856, EN 857, DIN 20023FeaturingArtic Low Temperature Hose› -67 F (-55 C) low temperature service› LR2SN (SAE 100R2AT/2SN) high pressurehydraulic applicationsArmorcoat Hose Cover› Super tough cover for high abrasion applications› Can replace protective sleeves› Mine Safety and Health Administration (MSHA) rated› ARC12 (SAE 100R12/EN 856 R12), ARC13 (SAE100R13/EN 856 R13),ARC15 (SAE 100R15), ARC16SC (SAE 100R16/EN 857 2SC) and ACP3(SAE 100R17) hydraulic applicationsBraided Hose› Higher EN / DIN pressures› Arctic , Desert and Armorcoat constructions› SR1SN (SAE 100R1AT/1SN), Desert DR1SN (SAE 100R1AT/1SN),SR2SN (SAE 100R2AT/2SN), Arctic LR2SN (SAE 100R2AT/2SN),DR2SN (SAE 100R2AT/2SN), Desert SR16SC (SAE 100R16/857 2SC), Armorcoat ARC16SC (SAE 100R16/857 2SC),SCP3 (SAE 100R17) and Armorcoat ACP3 (SAE 100R17), XR16SC› SFS (Fire Suppression SAE 100R1AT)› XCP3 (Constant Pressure 3000, SAE 100R17)

Product Line OverviewMDesert High Temperature Hose› 275 F (135 C) and 302 F (150 C) high temperature service› DR1SN (SAE 100R1AT/1SN), DR2SN (SAE 100R2AT/2SN),HR6 (SAE 100R6/EN 854 R6) hydraulic applications andHR4 (SAE 100R4)› DR2SN to 302 F (150 C) service, DR5 (SAE 100R5/J1942), DUT(J1402)Fleet Applications› SR5 (SAE 100R5)› DR5 (high temperature service)› DUT (SAE J1402 Type A1)› Air conditioning hose› Military vehiclesHigh Pressure Hose› 4- and 6-spiral hose› Armorcoat abrasion cover available› Very high pressure and high pulsating applications up to 6000 psi› MSHA covers› SR12 (SAE 100R12/EN 856 R12), SR13 (SAE 100R13/EN 856 R13),SR15 (SAE 100R15), S4SH (EN 856 4SH/DIN 20023 4SH) and S4SP(EN 856 4SP/DIN 20023 4SP) hydraulic applicationsLow Pressure Hose› 300 - 1250 psi› Textile reinforcement› SR3 (SAE 100R3), SR6 (SAE 100R6)› HR6 (SAE 100R6), HR4 (SAE 100R4)› Push-On Hose, Insta-Grip 300, Insta-Grip HT 300,Insta-Grip Plus and Insta-Grip TCNon-Conductive Hose› NSFX (Saflex ) medium pressure hydraulic applications› Thermoplastic Hose including NR7 (SAE 100R7), NR8(SAE 100R8) and BR7 (SAE 100R7)› Twin-lines availableTeflon Hose› 500 F (206 C) high temperature intermittent service› Chemical resistance› Stainless steel braided cover› SR14A (SAE 100R14)

Product Line OverviewNHydraulic Hose LineVaried pressures, abrasion levels and temperatures areno match for Continental ContiTech Hydraulic Hoses.3/16" - 2"3/16" - 2"1/4" - 2"1/4" - 2"SR1SNDesert DR1SNSR2SNDesert DR2SNSAE 100R1AT/1SNHydraulic applications requiring1-braid hose at higher EN/DINpressures.SAE 100R1AT/1SNHigh temperature,1-braid hose at EN/DIN pressures.SAE 100R2AT/2SNHydraulic applications requiring2-braid hose at higher EN/DINpressures.SAE 100R2AT/2SNHigh temperature 2-braid hose atEN/DIN pressures.1/4" - 2"1/4" - 1¼"3/16" - 1n"1/4" - 4"Arctic LR2SNSR3HR4SR5SAE 100R2AT/2SNHigh pressure, low temperaturehydraulic oil lines.SAE 100R3/EN 854 R3Low pressure, 2 textile braidreinforced hose.SAE 100R4Low pressure, high temperaturereturn line or suction line.General purpose, mediumpressure applications.3/16" - 1⅛"3/16" - 1⅛"1/4" - 1⅛"3/16" - 3/4"Desert DR5SCX5DUTSR6SAE 100R5/SAE J1942Medium pressure, high temperature blue textile cover reinforcedwith 1-braid steel wire.SAE 100R5-typeRubber covered, USCG approved.SAE J1402 Type A1High temperature, mediumpressure fleet applications.SAE 100R6/854 R6Low pressure, textilereinforced applications.

Product Line OverviewO1/4" - 3/4"1/8" - 1"3/16" - 1/2"1/8" - 1"Desert HR6SR7TR7NR7SAE 100R6/854 R6Low pressure, high temperaturetextile reinforced applications.SAE 100R7/855 R7Medium pressure, thermoplastichose with a perforated cover.SAE 100R7 (Twin-Line)Medium pressure, twin-linethermoplastic hose with aperforated cover.SAE 100R7 (Non-Conductive)Medium pressure, thermoplastichose with a non-perforated cover.1/4" - 1/2"3/ " - 1/2"3/16" - 1/2"1/4" - 1/2"BR7SR8TR8NR8SAE 100R7(Twin-Line, Non-Conductive)Medium pressure, twin-linethermoplastic hose with anon-perforated cover.SAE 100R8/855 R8High pressure, thermoplastic hosewith a perforated cover.SAE 100R8 (Twin-Line)High pressure, twin-line,thermoplastic hose with aperforated cover.SAE 100R8 (Non-Conductive)High pressure, thermoplastic hosewith a non-perforated cover.1/4" - 1"3/8" - 2"3/4" - 2"S4SPS4SHEN 856 4SP/DIN 20023 4SPA 4-spiral hydraulic hose for veryhigh pressure applications.EN 856 4SH/DIN 20023 4SHA 4-spiral hydraulic hose for veryhigh pressure, pulsatingapplications.3/4" - 2"3/8" - 2"Armorcoat ARC12SAE 100R12/856 R12A 4-spiral hydraulic hose for veryhigh pressure applications subjectto surges or flexing.SAE 100R12/856 R12For very high pressureapplications subject to surges orflexing and requiring an abrasionresistant cover.3/16" - 1"3/4" - 2"1/2" - 2"SR13Armorcoat ARC13SR14ASR15SAE 100R13/856 R13A 4- and 6-spiral hose for veryhigh pressure applications subjectto surges or flexing.SAE 100R13/856 R13A 4- and 6-spiral hose for veryhigh pressure applications subjectto surges or flexing and requiringmaximum abrasion resistance.SAE 100R14APTFE line hose for air compressordischarge, hot oils and fluids,used under demanding physicalconditions.SAE 100R15A 4- and 6-spiral hose for severehigh pressure applications.

Product Line OverviewP1/2" - 1"1/4" - 1¼"1/4" - 1"1/4" - 1"Armorcoat ARC15SR16SCDesert DR16SCArmorcoat ARC16SCSAE 100R15A 4-spiral hose for severe highpressure and abrasive applications.SAE 100R16/857 2SCFor high pressure service withtight bends exceeding SAE 100R2and SAE 100R16 standards.SAE 100R16High pressure 2-braid hose withexcellent impulse performanceand high flexibility.SAE 100R16/857 2SCFor high pressure service withtight bends requiring ultimateabrasion resistance.1/4" - 1"1/4" - 1"1/4" - 1/2"1/4" - 1"XR16SCSCP3Armorcoat ACP3XCP3SAE 100R16/857 2SCFor high pressure service withtight bends requiring maximumabrasion resistance.SAE J1942For high pressure hydraulicapplications designed to replacewhere higher pressures and a moreflexible hose are required.SAE 100R17For high pressure hydraulicapplications requiring greaterflexibility and ultimate abrasionresistance.SAE 100R17For high pressure hydraulicapplications replacing SAE100R17 with greater flexibility andsuperior abrasion resistance.1/4" - 1/2"1/4" - 1/2"1/4" - 1"3/16" onlySR18NSFXSFSSGUNSAE 100R18Thermoplastic hose, highlyflexible even in cold temperatures.SAFLEX Medium pressure, non-conductiveapplications where shockhazards exist.Fire Suppression HoseMedium pressure fire suppressantapplications for mining, forestryand firefighting equipment.Grease Gun HoseUsed as a grease whip hose orgeneral purpose lubrication line.1/4" - 3/8"1/4" - 1"1/4" - 3/4"3/16" - 1"SHJInsta-Grip 300Insta-Grip HT 300Insta-Grip Plus 300Jack HoseFor extreme high pressureh

Unleash Hydraulics L-M Hydraulic Hose Line N-Q Hydraulic Fittings, Adapters, Standards & Specs R-S Hydraulic Equipment & Accessories T Notes U Hoses Hydraulic Hose & Fitting Products 1 Hydraulic Hose Nomenclature 3 Low Pressure SR6 - SAE 100R6/EN 854 R6 5 HR6 - Desert SAE 100R6/EN 854 R

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