ASME Sec V - Dashinspectorate
This course gives a broad knowledge about “In-ServicePiping Systems” and prepares students for the API 570Exam. The course is an intensive one-week course with aSpecial emphasis on the use of the related codes andCalculations.This course content includes: API 570 API 571 API 574 API 577 API 578 ASME B31.3 ASME B16.5 ASME Section IX ASME Sec VThe course provides participants with the knowledgenecessary to: Successfully pass the API 570 piping inspector certificationexam Effectively use major codes: ASME B16.5 & B31.3; ASMEB&PV Sections V & IX Perform all basic piping calculations needed for the API exam(e.g. tmin, test pressure, MAWP, MDMT, corrosion rates,remaining life, etc.) Use API’s requirements during inspection, repairs, andalterations of piping Review welding procedures (WPS/PQR) and welderperformance qualifications (WPQ)Students should have 3 years of experience ata petrochemical or industrial facility and have at least1 year of inspection experience.However, participants who do not meet this requirementare also welcomed to attend this Training to further theirknowledge in the related areas.The scheduled dates for API 570 InspectorCertification Examination is as below:This is an intense course with daily homework and a finalexam (similar to the API 570 exam). A study guide isissued to direct participant’s pre-class study.Piping inspection engineers and managers, Inspectionpersonnel, plant operating engineers and managers,who wish to appear for API 570 examination.Maintenance engineers and technicians and peopleinvolved in trouble shooting of plant operations.Students should bring to class: a calculator, a straightedge (or triangle), pencils, highlighters, lots of questions,and a “CAN-DO” attitude. Also, participants must bringthe appropriate codes required for the API exam.India Address::Dash Inspectorate Pvt. LtdHotel Dash Continental, VIP road,Vadodara-390018, Gujarat – IndiaLandline: 91265-3952555, 2488248, Fax 91265 2482249Website: www.dashinspectorate.com.DUBAI OFFICE ADDRESS: Dash inspectorate Inspection servicesPost Box No : 45978Mr. Uttam Go pal DasMobile 971-508692438,971-553548848Email : dash@dashinspectorate.com
DAY 2DAY 11) Welcome & Introduction2) ASME B16.5 – Flange CodeLearn how to determine: Maximum Flange Pressure Maximum Flange Temperature Appropriate Flange Class Maximum Hydrotest Pressure Flange Dimensions Maximum allowed Flaw Size on Flange Face3) API 570 Sections 1-4, 6 Purpose of API 570 Scope of API 570 Responsibilities defined in API 570 Inspection Types & Intervals Tips on how to memorize information in API CodesEvening Session: ASME B16.5 & API 570 HomeworkPractice all Calculations covered in Class. Question and Answer session1) ASME B31.3 - Piping CodeIncludes understanding: Purpose & Scope of the Code Organization of the Code Piping Classes specified by the Code Roles specified by the Code Tips on how to find information in the Code2) ASME B31.3 – Calculations & ChartsLearn how to determine: Quality Factor – “E” Allowable Stress – “S” Minimum Thickness for a Pipe Appropriate Pipe Schedule for new Pipe Minimum Thickness for a Blank (Blind)3) API 570 – Section 7 Inspection Data Evaluation Calculate MAWP of a Piping SystemEvening Session: ASME B31.3 & API 570 HomeworkPractice all Calculations covered in Class. Question and Answer sessionDAY 3DAY 41) ASME B31.3 - Piping CodeIncludes understanding: Basic concepts of Piping Flexibility Selection of Piping Materials Fabrication Requirements2) ASME B31.3 – Calculations & ChartsLearn how to determine: Thermal Pipe Growth Minimum Design Temperatures Welding Preheat Requirements PWHT Requirements3) API 570 – Section 8-9 Repairs, Alterations & Rerating Underground PipingEvening Session: ASME B31.3 & API 570 HomeworkPractice all Calculations covered in Class. Also, complete1) ASME B&PV Section IX - Welding CodeUnderstand the following key concepts. Purpose of the Code Roles of the Welding Inspector Organization of the Code Welding Positions – Test and Field Testing Requirements and Acceptance Criteria Welder Qualification Process and Restrictions Tips on how to find information in the Code2) ASME B&PV Section IX Review and Evaluatea WPQ (Welder Qualification). Understand Essential Variables for welder qualification Testing required for welder qualificationEvening Session: Section IX Homework. Evaluatetwo WPQ’s. Question and Answer session Question and Answer sessionDAY 51) ASME B&PV Section IX - Welding CodeUnderstand the following key concepts Weld Procedure Qualification Process andRestrictions2) WPS/PQR Review (Weld Procedure) Evaluate a WPS with the associated PQR Question and Answer session3) API 570 – Section 8 & 9 Repairs, Alterations & Rerating Underground Piping4) API 577 – Welding Inspection & MetallurgyEvening Session: Section IX Homework. Evaluate oneWPQ. API 570 Homework. Also, complete the API 578Self-Study Module Question and Answer session
DAY 6: Revision previous day1) ASME B&PV Section V – NDEUnderstand the following key concepts. Purpose of the Code Organization of the Code RT Techniques Purpose & Selection of IQI’s RT Film Density Requirements Key terms discussed in the Code Tips on how to find information in the Code Question and Answer sessionASME Codes: B&PV Section V Non-Destructive Examination B&PV Section IX Welding Qualifications B16.5 Flanges & Flanged Fittings B31.3 Process Piping Fabrication2) API 570 Section 5 Inspection & Testing Practices Question and Answer session3) API 571 - Damage Mechanisms in the Refinery IndustryEvening Session: ASME Section V & API 570 Homework.Plus the “Mega-Problem”. This exercise includes most ofthe calculations & tables covered in the class. Q&A sessionDAY 71) Course Review2) Practice Exam – Exam is similar to the API 570 examAPI Codes: API 570 Piping Inspection code API 574 Inspection of Piping Components API 578 Material Verification Program API 571- Damage Mechanisms in the Refinery Industry API 577- Welding Inspection & MetallurgyNote: See website www.dashinspectorate.com to determine which editions will be used for your exam.ORIGINAL Codebooks can be obtained from DIPL at 5% Concession costExperience: EXTENSIVEPresent Job: Director, Professional Qualifications : Bachelor of Engineering: B.E. (Metallurgy), API 510 – Authorized Pressure Vessel Inspector API 570 – Authorized Piping Inspector API 653 – Authorized Above storage Tank Inspector AWS CWI, CWE ( Certified welding educator ) ASNT NDT Level III (RT, UT, MT, VT, PT) Lead Auditor ISO 9000,14000,18000Memberships of Professional Organizations: ASNT ;American Society for Non DestructiveTesting AWS ;American Welding Society ASMEM/s DASH INSPECTORATE PVT LTD.Responsibilities handled include Third PartyInspection. Plant inspection during shutdowns, Inspection during fabrication Weldinginspection & NDT consultancyRBI Experience:Gone through specialized trainings in RBI and presently doingtrainings in RBI and Integrity Assessment. Also member of RBI Studygroup for well known Oil Refineries in India.
Name : .Company name : .Department : .Address : .Tel : .Email : .Please Tick accordingly,Please fax / email your completedFrom or for further information,Email: dash@dashinspectorate.comDownload Application:AWSNDTAPIISOCORROSIONSafetyTraining TimeTraining TimeTraining TimeTraining TimeTraining TimeNEBOSH /IOSHFeb, May, Aug,Nov.Every monthEvery monthExam scheduleExam scheduleExam schedulePPE EtcEvery monthEvery month courseand examEvery monthExam scheduleEvery monthLevel IIEverymonthLevelIIIEvery 3monthsExam ScheduleLevel IIEverymonthLevel IIIEvery 3monthEvery nextmonthFOOD InspectorEvery monthFirst Aid3RD FLOOR, ISHWAR KRUPA BUILDING, NEAR BANK OF INDIA, OPP. SAFFRON CIRCLE,FATEHGUNJ, VADODARA – 390 002 (GUJARAT) INDIA.Contact No. 91 9429533562, 91 9825164743, 91 265 2750116, Fax : 0265 2750115Email : dash@dashinspectorate.com, dashinspectorate@ymail.com, dash@youtele.com, ugdas@yahoo.comWWW.DASHINSPECTORATE.COM
NOTE : EXAM WILL NOW BE COMPUTER BASED INSTEAD OF HARD COPY EXAMINATION3RD FLOOR, ISHWAR KRUPA BUILDING, NEAR BANK OF INDIA, OPP. SAFFRON CIRCLE,FATEHGUNJ, VADODARA – 390 002 (GUJARAT) INDIA.Contact No. 91 9429533562, 91 9825164743, 91 265 2750116, Fax : 0265 2750115Email : dash@dashinspectorate.com, dashinspectorate@ymail.com, dash@youtele.com, ugdas@yahoo.comWWW.DASHINSPECTORATE.COM
ASME B31.3 ASME B16.5 ASME Section IX ASME Sec V The course provides participants with the knowledge necessary to: Successfully pass the API 570 piping inspector certification exam Effectively use major codes: ASME B16.5 & B31.3; ASME B&PV Sections V & IX Perf
rope High Knee Jog Push ups Over head Slam Dips Kettle Bell Swing Goblet Squat Split Jump Mountain Climbers Alt Lunge Crunches Plank Reverse Curl Cycle Legs Warm up: Rowing Machine 500 meters 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec 20 sec Stop watch required. Complete each
Calf Raise - standing or seated 12 reps 60 sec 10 reps 60 sec 8 reps 60 sec 6 reps 60 sec CORE Crunches 20 reps 30 sec 20 reps 30 sec 20 reps 30 sec Plank 60 sec 30 sec 60 sec 30 sec 60 sec 30 sec Plate Twist 20 reps 30 sec 20 reps 30 sec 20 reps 30 sec THE WAY TO BULK
1½" ASME, 300 lb 5 E 1½" ASME, 600 lb 5 F 2" ASME, 150 lb 5 G 2" ASME, 300 lb 5 H 2" ASME, 600 lb 5 J 3" ASME, 150 lb 5 K 3" ASME, 300 lb 5 L 3" ASME, 600 lb 5 M 4" ASME, 150 lb 5 N 4" ASME, 300 lb 5 P 4" ASME, 600 lb 5 Q Welded flange, 316L stainless steel, Type A flat faced1) DN 25, PN 16 6 A DN 25, PN 40 6 B DN 40, PN 16 6 C DN 40, PN 40 6 .
1½" ASME, 300 lb 5 E 1½" ASME, 600 lb 5 F 2" ASME, 150 lb 5 G 2" ASME, 300 lb 5 H 2" ASME, 600 lb 5 J 3" ASME, 150 lb 5 K 3" ASME, 300 lb 5 L 3" ASME, 600 lb 5 M 4" ASME, 150 lb 5 N 4" ASME, 300 lb 5 P 4" ASME, 600 lb 5 Q Welded flange, 316L stainless steel, Type A flat faced DN 25, PN 16 6 A DN 25, PN 40 6 B DN 40, PN 16 6 C DN 40, PN 40 6 D .
ASME B 31.1, B31.3 , B31.4 and B31.8, ASME Sec VIII, BS-5500, TEMA, API -650, IS 803, API 579, etc. He has conducted Training Courses (ASME Sec. I, ASME B 31.3 Piping Codes, ASME Sec. VIII, API 579, ASME PCC-2 Repair practices, and Hea
cycle time 1/(ops/sec) required sec/op equipment capability actual sec/op actual sec/op required sec/op - happiness required sec/op actual sec/op - misery (or multiple resources) Typical cycle times: 3-5 sec manual small parts 5-10 sec small robot 1-4 sec small fixed automation 10-60 sec large robot or manual large parts
ASME B16.11 Tees Dimensions ASME B16.11 Reducers Dimensions ASME B16.11 Bushing Dimensions ASME B16.11 Caps Dimensions ASME B16.11 Crosses Dimensions ASME B16.11 Couplings Dimensions ASME B16.11 Plugs Dimensions ASME B16.11/BS 3799 Pipe Nipples Dimensions BS 3799 Unions Dimensions ASME B16.11/BS 3799 Swag
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