Monoblock With Threaded Connection Models IBM2 And IBM3
AccessoriesMonoblockWith threaded connectionModels IBM2 and IBM3WIKA data sheet AC 09.24for further approvalssee page 7Applications Oil and gas industry, chemical and petrochemicalindustries, power plants, shipbuilding For gaseous and liquid aggressive media that are highlyviscous or crystallising, also in aggressive environments Test benches and calibration equipment Control panels (e. g. wellheads, actuators), lubricationsystems, dry gas seal systems Sampling systems for process analysisSpecial features Increased safety with metal enclosed valve seats anddouble valve body seal High-quality machining guarantees smooth operation withlow torque and low wear Leak-tested tightness in accordance withBS 6755 / ISO 5208 leakage rate AFig. left: Model IBM2, block-and-bleed valve manifoldFig. right: Model IBM3, double block-and-bleed valvemanifold Customisable arrangement with ball and needle valves Customer-specific combination of valves and instruments(hook-up) on requestDescriptionThe monoblock has been designed specifically to fit into thesmall space of control panel and valve battery installations.With its very compact dimensions, the monoblock can be usedin a wide range of applications providing high overpressuresafety within a large spectrum of temperature ranges. Themodular monoblock design allows using an arrangement ofball valves and/or needle valves in the same valve body.For applications with liquid or dirty media, ball valves arerecommended due to easy cleaning of the straight-throughinternal bore.WIKA data sheet AC 09.24 11/2019Data sheets showing similar products:Monoflange, process and instrument version; model IVM; data sheet AC 09.17The valve seat design and the redundant seals of the valvebody ensure high durability and tightness. In case the softvalve seat fails, the metal-to-metal seat will ensure that thevalve can still be operated and set to a safe position. Thetightness is guaranteed for the connection between theprocess and the measuring instrument and towards theatmosphere.The super-finished machining of the internal parts allows avery smooth and precise operation, even at high pressuresand after long periods without valve operation. The surfacefinish is also minimising corrosion with aggressive media andmakes it easier to clean.Page 1 of 7
SpecificationsMonoblock, models IBM2 and IBM3Standards usedDesign EEMUA publication 182, specification for integral block-and-bleed valve manifoldsASME B16.34, valves - flanged, threaded and welding endASME BPVC section VIII, rules for construction of pressure vessels division 1ASME B31.1, power pipingASME B31.3, process pipingISO 17292, metal ball valves for petroleum, petrochemical and allied industriesMSS SP-99, valves for measuring instrumentsASME B16.5, pipe flanges and flange fittingsASME B1.20.1, pipe threads, general purpose (inch)Tests API 598, valve inspection and testingISO 5208, pressure testing of metallic valves with leakage rate AMSS SP-61, pressure testing of valvesDIN EN 12266-1, pressure tests, test procedures and acceptance criteria for industrial valvesAPI607/API6FA/ISO 10497 fire test for valvesMaterial requirements NACE MR0175 / ISO 15156, use in H₂S-containing environments in oil and gas production NORSOK M-630, specification for use in pipelines (Norway)MarkingASME B16.34, valves - flanged, threaded and welding endPressure-temperature limits(for diagram, see page 5)The limits for operating pressure and temperature depend on the sealing materialArrangement(for valve types, see next page)The shut-off valve(s) and the vent valve can be defined individually as ball valve or needle valve.Function(for functional diagram, see nextpage) Model IBM2: Block and bleed (shut off and vent) Model IBM3: Double block and bleed (2 x shut off and 1 x vent)Connection (inlet/outlet) Vent connection½ NPT female or ¼ NPT female, plug screw is included in delivery, though not pre-fitted.½ NPT female½ NPT male¾ NPT female¾ NPT male G ½ femaleG ½ maleG ¾ femaleG ¾ maleFunctional diagramModel IBM2Block and bleed (shut off and vent)Colour codeModel IBM3Double block and bleed(2 x shut off and 1 x vent)Blue: Shut offRed: VentWIKA data sheet AC 09.24 11/2019Page 2 of 7
MaterialsWetted partsStainless steel 316L (standard)Duplex F51 (1.4462)Super Duplex F55 (1.4501)Hastelloy C276 (2.4819)Monel 400 (2.4360)Steel A350 LF2 (1.0566), galvanised carbon steel per ISO/EN 2081 1) 2)Valve body and fittings, ball,valve seats, valve stem, bonnetbody, spindle tip Sealing 3) PEEK (ball valve seat) Graphite (needle valve sealing packing) PTFE (needle valve sealing packing)Non-wetted partsHandle, bonnet, valve spindle,locking plate, locking pin, product label, screwsStainless steel 316/316LHandle gripPVC1) Valves can be painted in accordance with the customer specifications2) Valve body from steel A350 LF2 (1.0566), wetted and non-wetted parts from stainless steel 316/316L3) Other materials available on requestValve typeBall valveNeedle valveLocking pinT-bar handleHandle gripColoured dust capLever handleGland nutValve stem withsealing packingValve spindleBallSeal bushSeat with softsealing ringSealing packingLocking pinMetal sealing ringSpecificationBall valveValve bodyBonnet bodyLocking plateValve bodyDesign Antistatic design Blow-out-safe valve stem Self-relieving valve seatsColour codeBlue: Shut offRed: VentValve bore size10 mm [0.394 in]WIKA data sheet AC 09.24 11/2019Spindle tipNeedle valve Non-rotating spindle tipBlow-out-safe spindle tipBack seat designMetal-to-metal seat5 mm [0.197 in]Page 3 of 7
Options for ball valveAnti-tamper version with padlockExtended lever handleOptions for needle valveAnti-tamper versionAnti-tamper keyOrder number:81640006Anti-tamper version with padlockWIKA data sheet AC 09.24 11/2019Extended lever handlePage 4 of 7
Pressure-temperature diagram700(10153)PEEK600(8702)GraphitePTFEPressure in bar 0Temperature in C ( F)Sealing materialBall valve seatPEEK 1)Needle valve sealingpackingGraphitePTFEMax. permissible operatingpressure in bar at temperaturein CMax. permissible operatingpressure in psi at temperaturein F276 bar at 250 C4,000 psi at 480 F420 bar at 38 C6,000 psi at 100 F209 bar at 538 C3,030 psi at 1,000 F690 bar at 38 C10,000 psi at 100 F276 bar at 204 C4,000 psi at 400 F690 bar at 38 C10,000 psi at 100 F1) PolyetheretherketoneThe minimum design temperature is -54 C [-65 F]. For permanently low operating temperatures of -54 C [ -65 F],a special design is required.WIKA data sheet AC 09.24 11/2019Page 5 of 7
Dimensions in mm [in]Model IBM2Shut off: 1 x ball valveVent: 1 x needle valve48 [1,89]102 [4,00]130 [5,13]48 [1,89]114 [4,49]105 [4,15]184 [7,24]Model IBM2Shut off: 1 x ball valveVent: 1 x ball valve48 [1,89]135 [5,30]130 [5,10]106 [4,17]114 [4,49]177 [6,96]Model IBM3Shut off: 2 x ball valveVent: 1 x needle valve184 [7,24]48 [1,89]135 [5,30]130 [5,10]48 [1,89]169 [6,65]105 [4,15]Model IBM3Shut off: 2 x ball valveVent: 1 x ball valve240 [9,44]48 [1,89]135 [5,30]130 [5,10]122 [4,80]193 [7,59]WIKA data sheet AC 09.24 11/2019169 [6,65]240 [9,44]Page 6 of 7
ApprovalsLogoDescriptionCountryEurasian Economic CommunityEAC (option)Machinery directiveManufacturer’s information and certificatesLogo Description-PMI 1) test certificate (option)All wetted parts-Type tested for fire safety in accordance with API 607, ISO 10497, BS 6755-2 2)1) Positive material identification2) Only for ball valveCertificates 2.2 test report per EN 10204 3.1 inspection certificate per EN 10204 (option)- Material certificate for all wetted parts per NACE MR0103/MR0175- Confirmation of pressure tests per API 598 3)3) Shell test: 15 s test duration with 1.5 times the permissible working air pressureSeat test: 15 s test duration with 6 bar air/nitrogen11/2019 EN 11/2019 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.The specifications given in this document represent the state of engineering at the time of publishing.We reserve the right to make modifications to the specifications and materials.WIKA data sheet AC 09.24 11/2019Page 7 of 7WIKA Alexander Wiegand SE & Co. KGAlexander-Wiegand-Straße 3063911 Klingenberg/GermanyTel. 49 9372 132-0Fax 49 9372 132-406info@wika.dewww.wika.de
WIKA data sheet AC 09.24 11/2019 Page 2 of 7 Specifications Monoblock, models IBM2 and IBM3 Standards used Design EEMUA publication 182, specification for integral block-and-bleed valve manifolds ASME B16.34, valves - flanged, threaded and welding end ASME BPVC section VI
Plug-in commercial refrigeration monoblock systems with low environmental impact 4 SB R290 units Ceiling-mounting propane monoblock units 5 Units easy to be installed and to be managed 6 Technical data 8 GM R290 units Propane monoblock units with avantgarde management technology 9 A versatile units' range with low running costs 10 Technical .
B2 Non-Threaded Standard, keyway B0 15/32” Threaded (Standard B3 Threaded Short, keyway for T7 & T8 actuator styles) B4 Non-Threaded Short, keyway BA Threaded for T6 B5 High Torque, 7.5mm, flat BB Non-Threaded for T6 B6 High Torque, 8.0mm, keyway BE Threaded Hi Torque for T6 B7 Long
B1 Threaded Standard, keyway B2 Non-Threaded Standard, keyway B3 Threaded Short, keyway B4 Non-Threaded Short, keyway B5 High Torque, 7.5mm, flat B6 High Torque, 8.0mm, keyway B7 Long threaded B82 Metric B9 Splashproof B0 15/32” Threaded (Standard for T7 and T8 actuator styles) NOTES: Al
WIKA data sheet AC 09.26 12/2019 Page 2 of 7 Specifications Monoblock, models IBS3 and IBJ4 Standards used Design EEMUA publication 182, specification for integral block-and-bleed valve manifolds ASME B16.34, valves - flanged, threaded and welding end ASME BPVC section VI
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The monoblock for injection processes has been designed to enter a fluid through an injection quill into a pressurized system. The model IBJ4 is always equipped with a non-return valve to prevent backflow. The fluid is typically sampled from or injected to the center of the pipeline. The pipe of the sampling probe/injection quill has to
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