EPDM Rubber Profiles - ELITE

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A m e mbe r o f E l it e G r o u p o f C o mp a nie sEPDM Rubber profiles

Experts in SealingTechnologyThermoset Middle East LLC is an ISO 9001:2008 certified manufacturer of premium qualityEPDM Rubber gaskets for architectural, construction and industrial applications. The facility islocated in Dubai Investment Park to produce an extensive range of rubber gaskets & profiles thatoffer long-time performance.Thermoset Middle East is part of the Elite Group of Companies to add a further functionalaccessory to the aluminium production and complete its vast range.We manufacture and offer a complementary product that is much more than an additionalcomponent. Our wide array of customized architectural sealing gaskets is designed to withstandthe extreme climatic conditions in the Middle East.We strive to deliver optimal polymer sealing solutions producing standard or custom-designedprofiles for your convenience to be your trusted source for architectural, construction & industrialsealing products.

Modern Facilityfor a streamingproductionThermoset Middle East in-house capabilities include a fully equipped Rubber Extrusionline with an output capacity of 10.000 metric tons per year to serve the market.The Plant makes use of German technology and advanced machineries to design,calibrate and manufacture polymer gaskets primarily for several sealing needs.EPDM RubberLine no.1CapacityMT/YearGrades(Shore)Color10.00050, 6070, 80CustomBlack(standard)Grey, Beige(on demand)Thicknessrange(mm)1 – 100Widthrange(mm)Specification2 - 175DIN 7863ASTM C-864BS 4255BS 3734 (Class E1)

Production ProcessWe have Cold Feed Extrusion with LCM Vulcanization (Liquid Cure Medium) Line to create quality Peroxide CureEPDM Profiles that offer better compression set performance at higher temperatures and provide stability forbuilding and industrial applications.Our LCM line can manufacture products which comply with various standards such as DIN-7863, BS-4255 andASTM C-864 just to name a few. The line is equipped with Sprinkler Unit for curing delicate shapes as well. Thisline is pollution free & therefore clean & environmentally friendly.Design Centre and Design ProtectionDesign inputs for any enquiry include: Hand Sketch of gasket/profileAuto Cad DrawingAssembly Drawing of the Window / Door / CW / etc.Cut pieces of the Window / Door / CW / etc.Image of Cross Section of the Profile in any formThe custom-made profile will not be disclosed or sold to any other customers, as these are created exclusivelyfor you.Die Fabrication UnitOur full-fledged design and development facility can fabricate an assortment of dies in-house as we haveinstalled state-of-the-art machinery. With the aid of these high-speed processing machines, our team of talenteddesigners can effortlessly deliver cost-efficient custom seals and gaskets to meet your exact requirements at theshortest possible time.Range of products and applicationsAll our premier EPDM gaskets and polymer products are engineered to deliver optimal performance and meetthe harsh environmental and tough operational condition of the Middle East.Product range includes the following: EPDM, Neoprene, Silicone, Rubber dense/solid profilesFire Rated EPDM rubber gasket as per standard EN 455 45-2Silicone compatible EPDM rubber gaskets.Rubber setting blocks, expansion joint and moulded corner, vulcanized frame gasket.Rubber sponge profiles.Rubber Fenders & Other Rubber Extruded & co-extruded items.Rubber Sheets/water proofing membrane.Hardness Grades Available 50 5 Shore A60 5 Shore A70 5 Shore A80 5 Shore ACustomizedColour Available Black Grey, Beige or special colours on prior requestDie Fabrication machines installed are:Applications CNC Wire Cut Machine Precision Turning & Drilling Machines Other Conventional MachinesAs part of Elite Group and being expert in strong sealing applications for various sectors, we are highly specializedin sealing protection for products such as extruded aluminium section & glazing systems. Below are differentsphere of application:Architectural Aluminium & Glass / Wood / PVC: Window SystemsThermal Break & Conventional SystemsCurtain WallsStructural GlazingSliding WindowsCasement WindowsTilt & Turn WindowsDoorsFacadesIndustrial Applications Sealing and gasketCushioningDamping vibrationsSoundproofing

Material Specifications DIN7863:1983Material PropertySealed QualityRequirement for TypeUnitABCD50607080N/mm27.57.57.57.54. Elongation at Break (min.)%3002002001505. Compression Set at 100ºC (max.)%353535356. Compression Set at -25ºC (max.)%607080901. HardnessIRHD2. Hardness ToleranceIRHD3. Tensile Strength (min.)7. Behaviour Following Accelerated AgingIRHD 15-5 15-5 10-5 10-5b) Change in Tensile Strength%-25-25-25-25c) Change in Elongation at Break%-50-50-50-50IRHD 10 10 10 10-No CracksNo CracksNo CracksNo Cracksa) Change in Hardness8. Change in Hardness following lowTemp. Storage9. Resistance to ozoneRemarks: TME follow all other international standards like BS-4255, ASTM C-864, etcas per projects specification.Extrusion Dimensional TolerancesNominal Dimension mmTolerance Class E1 ( / )AboveUp to & 100.4010160.5016250.7025400.8040631.00631001.30To guarantee consistency in quality for every meterproduced, we adhere to stringent quality checks at allstages, be it material incoming, material storage, onlineinspection, final inspection & shipping inspection.We’re compliant with International Quality Standardcertified by ISO 9001:2008 and on the process to updateit to the latest version 9001:2015.Quality consistency is maintained for all our rubbercompound properties as we strictly comply with GermanStandard (DIN-7863) for the manufacture of elastomergaskets for use in windows and facade construction.Dimensions are maintained as per BS 3734 and gasketsare compatible with silicone sealants.Our polymer compound can also be formulated to meetvarious other standards like ASTM C-864, BS-4255, etc.or as per the project requirements.

Ready to serveWe deliver optimal sealing solutions with our versatility, experience and extensive capabilities. Our standardpacking is listed below: Corrugated Box 57x57x20 cm Roll Size: any size from 25 – 500 mtr as per customer requirement Approx. 400 box in a standard dry 20’ container

Empowering AluminiumThermoset Middle East LLCP.O. BOX: 118157, Dubai - UAETel: 971 4 885 4901Fax: 971 4 885 4902Email:info@tmerubber.aewww.elitegroupuae.com

Remarks: TME follow all other international standards like BS-4255, ASTM C-864, etc as per projects specification. Material Specifications DIN7863:1983 Nominal Dimension mm Tolerance Class E1 ( /_) Above Up to & including 0 1.5 0.15 1.5 2.5 0.20 2.5 4.0 0.25 4.0 6.3 0.35 6.3 10 0.40 10 16 0.50 16 25 0.70 25 40 0.80 40 63 1.00 63 100 1.30 Extrusion Dimensional Tolerances Sealed Quality To .

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