NELSON STUD WELDING ACCESSORY SPECIFICATION: Stud
Type 1 – 4#2 Morse Taper MountingNELSON STUD WELDINGACCESSORY SPECIFICATION: Stud Weld Gun Imperial Dimension ChucksBelow is a list of standard imperial chucks for use in welding Nelson studs. The chucks are listedwith both imperial and metric dimensions so that the difference in size between two chucks can beeasily compared. This will indicate if the stud will be tight or loose in an alternative chuck. Thelengths given are the overall chuck lengths.Chucks for use with Standard Stud Weld GunsStandard Length AdjustableDepth ChuckL 2.625”Type 1Stud DiameterLength(inches)Chuck 101321/29/16 and 5/8-11 pitch5/83/4-10 pitch and 01550000101650000124550000101850000101931A 1 BodyB 1 Sleeve1-1/8A 1- 1/8 BodyB 1- 1/8 111050000011150000108650000111350000111441-1/4A 1-1/4 BodyB 1-1/4 Sleeve1-3/8A 1-3/8 BodyB 1-3/8 Sleeve1-1/2A 1-1/2 BodyB 1-1/2 Sleeve1-5/8A 1-5/8 BodyB 1-5/8 Sleeve1-3/4A 1-3/4 BodyB 1-3/4 Sleeve1.25031.753-5/81.37534.933-5/8Chuck DescriptionImperial Dimension(inches)MetricDimension (mm)#41/8” and 11ga.#6 and 10ga.5/32#8 and 8ga.3/16” and #107/32 and 1/4-20 pitch0.1120.1250.1340.1560.1640.1870.2181/45/16-18 pitch5/163/8-16 pitch3/87/161/2-13 00001426500001095500001115500001116Type 2PH 1-800-NEL-WELD1-800-635-9353Standard Length Adjustable DepthChuckL 3.000”Type 3Standard Length AdjustableDepth ChuckL 3.000”Type 4Type 51/2-20 Thread Mounting5Visit our website www.NelsonStudWelding.com for a list of our standard stockNelson Stud Welding, Inc.7900 West Ridge RoadElyria, Ohio 44035Standard Length AdjustableDepth ChuckL 2.500”Standard Length Adjustable DepthChuckL 3.000”products.E-mail: Nelson.Sales@NelsonStud.com10/11
Type 1 – 4#2 Morse Taper MountingNELSON STUD WELDINGACCESSARY SPECIFICATION: Stud Weld Gun Metric ChucksBelow is a list of standard metric chucks to be used when welding Nelson studs. The chucks arelisted with both metric and imperial dimensions so that the difference in size between two chuckscan be easily compared. This will indicate if the stud will be tight or loose in an alternative chuck.The lengths given are the overall chuck lengths.Standard Length AdjustableDepth ChuckL 2.625”Type 1Standard Metric Chucks for use with Standard Stud Weld GunsStud DiameterLength(inches)Chuck Part 001272500001019500001085Metric Diameter (mm)Imperial Dimension(inches)2345A24 BodyTypeStandard Length AdjustableDepth ChuckL 2.500”Type 23Standard Length Adjustable DepthChuckL 3.000”Type 3500001110A24 Sleeve50000011125A 25 BodyB 25 Sleeve0.98422 (one piece)29A 29 BodyB 29 sleeve32A 32 BodyB 32 Sleeve35A35 BodyA35 Sleeve40*A 40 BodyB 40 142645Standard Length AdjustableDepth ChuckL 3.000”Type 4Type 51/2-20 Thread MountingStandard Length AdjustableDepth ChuckL 3.000”Visit our website www.NelsonStudWelding.com for a list of our standard stock products.Nelson Stud Welding, Inc.7900 West Ridge RoadElyria, Ohio 44035PH 1-800-NEL-WELD1-800-635-9353E-mail: Nelson.Sales@NelsonStud.com10/11
Nelson long style chucks are typically used when more accessory length is needed. This occurs when short studs arewelded through fixtures, templates, or through holes in materials like wood, plastic, or steel. Often, long style studs areused when ferrule tubing holds ferrules, during welding, in place of standard ferrule grips.3-7/8” Long Style Chucks with Adjustable Depth StopChuck PartNumberStud 5000010315000010323-7/8” Long Straight Style ChucksFixed chuck depth is 1/2"3-7/8” Long Length Straight Style AdjustableDepth ChuckStud hes)0.1640.187Chuck 010224-3/4” Long Straight Style ChucksFixed chuck depth is 1/2"Stud .8719.05Chuck 010435000010445000010454-3/4” Long Length Fixed Chuck Depth (1/2”) ChucksVisit our website www.NelsonStudWelding.com for a list of our standard stock products.Nelson Stud Welding, Inc.7900 West Ridge RoadElyria, Ohio 44035PH 1-800-NEL-WELD1-800-635-9353E-mail: Nelson.Sales@NelsonStud.com10/11
Male Style 2-1/2” Long Chucks for Welding Internally Tapped StudsChuckDescriptionLength ofExtensionChuck Part 00003019Male Style ChucksMale Style Chucks for Welding Studs with Unthreaded HolesChuckDescription(Hole Diameter)Length ofExtensionChuck Part 500003053500003058Chuck Adapter for Male Style Chucks#2 Morse Taper with Internal Hole and Set ScrewsChuck DescriptionChuck Part Number1/4" diameter hole3/8” diameter hole521001014521001023Male Chucks for use with Chuck AdaptersChuckDescription(Hole Diameter)Length ofExtensionChuck PartNumberAdapter PartNumber0.0800.1401/83/161/40.0661/81/43/8No apter for Male Style Chucks#521001014 and #521001023Chuck ExtensionsChuck Extensions – Adds 1/2" to Lengthof Chuck Assembly#2 Morse Taper and External Thread1/2-20 External and Internal Thread with Lock NutChuck Description(Thread size, OverallLength)Length ofThreadsChuck PartNumberChuck Description(Overall Length)Length ofThreadsChuck PartNumber3/8-24 x 3.7501/2-20 x 1.5000.3750.7505210010165210010043/4 hex x(2 x Overall Length)0.750521001005Chuck Extension#521001016Chuck Extension#521001004Visit our website www.NelsonStudWelding.com for a list of our standard stock products.Nelson Stud Welding, Inc.7900 West Ridge RoadElyria, Ohio 44035PH 1-800-NEL-WELD1-800-635-9353E-mail: Nelson.Sales@NelsonStud.com10/11
Rectangular Chucks90 Bent Stud Style ChucksMorse Taper Mounting1/2-20 Internal Thread MountingChuckDescriptionChuck PartNumber1/8 x 3/81/8 x 5/81/8 x 3/41/8 x 7/81/8 x 11/8 x 1-1/23/16 x 3/43/16 x 7/83/16 x 13/16 x 1-1/41/4 x 1/21/4 x 3/41/4 x 11/4 x 1-1/43/8 x on(Stud Diameter)Chuck PartNumber500008001 1-7/8Rectangular SpringChuck with Morse TaperMounting90 Bent Style Chucks with 1/2-20 InternalThread MountingLeft: Chuck for studs 1/8 through 7/16”Right: Chuck for studs 1/2 through 7/8”Internal Morse Taper Adapter withInternal ThreadsThreadRectangular 1/8 x 5/8”Chuck with InsertPartNumber751004029Square Chucks1/2-20 Internal Thread MountingChuckDescriptionChuck ebolt Chucks45 Bent Stud ChucksMorse Taper Mounting1/2-20 Internal Thread MountingChuckDescriptionChuck PartNumberChuckDescriptionChuck t Style ChucksNelson Side Gripping chucks have two ball detents and a screw lever to grip the studs. Chuck adapter offset,#500014088, and other parts are needed to mount these chucks on the stud welding gun.Side Gripping ChuckAssembliesAssemblyDescriptionChuck 500014095500014096500014097500014101Visit our website www.NelsonStudWelding.com for a list of our standard stock products.Nelson Stud Welding, Inc.7900 West Ridge RoadElyria, Ohio 44035PH 1-800-NEL-WELD1-800-635-9353E-mail: Nelson.Sales@NelsonStud.com10/11
NELSON STUD WELDINGACCESSORY SPECIFICATION: Capacitor Discharge Weld Gun ChucksStandard and Metric Capacitor Discharge Stud Welding Chucks for usewith NCD-60, NCD-100, and NCD-150 Stud Welding GunsStud DiameterChuck Description13ga.12ga.0.118 and #4 threaded1/8 and #5 threaded10ga. and #6 threadedM4#8 threaded3/16 Annular Ring#10 threadedM5M61/45/16 and 54.835.006.006.357.929.53LengthChuck 001369NCD-60, NCD-100, and NCD-150 ChuckStud Stop Pin Assembly forNCD-60, NCD-100, andNCD-150 Stud Welding GunsStud Length(inches)Part Number1/4 to 5/83/4 to 1-1/81-1/4 to 1-5/81-3/4 to 2-1/8500017017500017018500017019500017020CD-Lite-G and CD-Lite-C ChuckStandard Capacitor Discharge Stud Welding Chucks for use withCD Lite-G and CD Lite-C Stud Welding Guns for welding 1/4 – 1-1/2” long studsStud AssemblyPart 0324520325520326520327Standard Capacitor Discharge Stud Welding Chucks for use withCD Lite-G and CD Lite-C Stud Welding Guns for welding 6.0 – 40.0mm long studsStud nDimensionPart 038.00.3158.045.0215504* Welding of studs longer than 1-1/2” (40.0 mm), or through a template, requires special accessoriesChuckDescriptionVisit our website www.NelsonStudWelding.com for a list of our standard stock products.Nelson Stud Welding, Inc.7900 West Ridge RoadElyria, Ohio 44035PH 1-800-NEL-WELD1-800-635-9353E-mail: Nelson.Sales@NelsonStud.com10/11
Nelson Stud Welding, Inc. PH 1-800-NEL-WELD E-mail: Nelson.Sales@NelsonStud.com 7900 West Ridge Road 1-800-635-9353 Elyria, Ohio 44035 10/11 Nelson long style chucks are typically used when more acc
STUD WELDING-THE PROCESS WHAT IS STUD WELDING ? TYPICAL STUD WELDING SYSTEM Stud Welding is a semi-automatic welding process in which a weld stud, pin, anchor or similar metal part can be end-joined to a parent metal surface instantaneously. This stud welding process involves the same basic principles and metallurgical aspects as any other
Stud Welding The stud is placed against the workplace. The stud is lifted off, while current is flowing, thus creating an arc. The arc melts the surfaces of stud and workpiece. The stud is plunged into the weld pool. A cross-sectional joint is achieved. Stud welding with ceramic ferrule Stud welding with shielding gas Short-cycle stud welding with
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2017 Nelson Stud Welding Stud, Ferrule & Accessory Catalog This catalog is designed to be a user-friendly source of online information about the Nelson Stud Welding line of studs, anchors, pins, and the standard accessories used to weld them. Many features have been
THE ARC STUD WELDING PROCESS 1. STUD AND CERAMIC 2. STUD LIFTS & ARC IS FERRULE AGAINST THE DRAWN. WORK PLATE. 3. CONTROL TIMES OUT & 4. METAL SOLIDIFIES & WELD STUD PLUNGES INTO IS COMPLETED IN MILLI-MOLTEN STEEL. SECONDS. ARC Stud Welding involves the same basic principles and metallurgical aspects as any other arc welding procedure.
weld area. ARC stud welding is generally used for studs over 1/4" in diameter or where heavier base metals are involved. "ARC" STUD WELDING PROCESS ARC STUD WELDING 1. Stud is placed against workpiece and weld gun trigger depressed 2. Stored energy is discharged through special tip 3. Weld gun forces stud into molten metal 4. Weld solidifies in miliseconds 1.
An Alphabetical List of Diocesan and Religious Priests of the United States REPORTED TO THE PUBLISHERS FOR THIS ISSUE (Cardinals, Archbishops, Bishops, Archabbots and Abbots are listed in previous section)
