Vantage 500 (Perkins) Product Info - Lincoln Electric
COMPACT DESIGNVantage 500 (Compact Case) KEY FEATURESGet a 500 amp welder in a compact case; it’s the same size as the Vantage 300 and 400. Theuse of a a turbo-charged diesel engine with Lincoln Electric Chopper Technology makesthis possible. Also, the low weight makes the Vantage 500 Compact a great choice for truckbed installation where space and weight capacity are limited. Stainless steel panels offer added durability Select one of five welding process modes Plenty of AC Generator power Tier 4i Perkins diesel enginePublication E6.214 Issue Date 01/18 Lincoln Global Inc. All Rights Reservedwww.lincolnelectric.comProcesses »Stick, TIG, MIG, Flux-Cored,GougingOutput »Input »Product Number »K2686-1
PERFORMANCEFEATURES»» Compact Case with Stainless Steel Enclosure»»»»»»»»– One of the most compact 500 ampmachines available. Suitable for manypickup and service trucks (subject tovehicle capacity limits).– Standard stainless steel roof, sidepanels and engine-access doordeliver added protection and durability.Multi-Process Welding - Separate Arc Gouge Mode– Select one of five process modes,including CC-stick, downhill pipe (for stick), DCTouch Start TIG , CV-wire or new arc gougingmode which maximizes output with up to 3/8in. (9.5 mm) carbon rods.Plenty of AC Generator Power– 22 kW peak (20 kW continuous)3-phase 240V AC generator power.Will power industrial equipment suchas a plasma cutter, pump orinverter welder.– 13 kW peak (12 kW continuous)1-phase AC generator power forcommon construction tools.Engine: 4 Cylinder 1800 RPM Turbo-ChargedPerkins – 4 cylinder 1800 RPM Perkinsturbo-charged diesel engine runssmooth and quiet. Standard enginegauges allow you to monitorperformance at a glance.– More HP for output at high alititudethan a naturally-aspirated engine.Innovative Service Access– Lockable, removable sliding engineaccess door provides ample space forengine and oil filter work withoutrequiring a large clearance space onyour truck.– Battery drawer on front of machineand top-mounted radiator coverprovide convenient access to thesesystems.– Patented tilt down control panel foreasy servicing of internal components.– Patented radiator cap cover is latchedfor easy access and is lockable.Arc Performance 500 amps @100% duty cycle with output range up to 525 ampsusingChopper Technology. All ratings are at temperaturesof 104 F/40 C.WHAT IS CHOPPER TECHNOLOGY ?Traditional weld control is morevariable around the desired output.Chopper Technologydelivers extremely fast responsefor tighter output control.Patented and award-winning Lincoln ElectricChopper Technologydelivers superior DC arc welding performance for general purpose stick,downhill pipe, DC TIG, MIG, cored-wire and arc gouging.Benefits ofChopper Technology include:- Easy arc starting- Smooth arc action- Low spatter levels- Excellent bead appearanceVRD (Voltage Reduction Device ) reduced OCV (open circuit voltage) inCC-stick welding mode for added safety.WHAT IS VRD ?The VRD provides additional safety in the CC-stick weld mode,especiallywhen working in an environment with a higher risk of electrical shock suchas wet areas and hot, humid, sweaty conditions. The VRD reduces the OCVat the welding output terminals while not welding to less than 30 volts DC.The VRD is activated by flipping a toggle switch inside the machine to the“ON” position. Indicator lights monitor the voltage: green for less than 30volts while not welding, and either red (greater than 30 volts) or green whilewelding, depending on the actual voltage of the arc.Other weld modes when VRD is on:Downhill Pipe – There is no output.CV-Wire– OCV is not reduced.Touch Start TIG – No difference inoperation. TIG isnormally a lowvoltage (less than30 volts) operation.VRD portion of nameplatewith green light on. CC-stick mode is optimized for general purpose stick using E7018 lowhydrogen electrode.
PERFORMANCEGenerator Performance Built-in “hot” start for easier starts and restrikes minimizing theelectrode “sticking” to the work. Downhill pipe mode with active arc force control – enhanced downhillpipe welding mode. Excellent for cellulosic electrodes. Fast travelspeeds, especially on fill passes. Arc control adjustment for a soft,buttery arc or a more forceful digging arc. Standard DC Touch Start TIG welding, not scratch start, for easy arcstarting that avoids tungsten contamination and the use of highfrequency equipment.WHAT IS TOUCH START TIG ? 3-phase 240V AC generator power rated at 22 kW peak (20 kWcontinuous) output to power industrial equipment such as a plasmacutter, pump or inverter welder. Simultaneously weld and use 3-phaseAC power – for example, up to 12,000 watts can be delivered whilewelding at 250 amps. Compare to competitive product which has3-phase power available as an extra cost factory-only option. 3-phase 240V receptacle on control panel eliminates the need to hardwire the connections. Compare to competitive product which usuallyrequires hard-wired connections. The Vantage 500 provides added value at the job site by delivering upto 13 kW peak (12 kW continuous) watts of 1-phase AC auxiliary powerfor equipment such as a Lincoln Electric plasma cutter. Also use forlights, grinders and other common construction tools. And, you cansimultaneously weld and have access to AC power – 12,000 watts canbe delivered while welding at 250 amps. Compare this to competitiveproduct which has high output 1-phase AC power available as an extracost factory option.Touch Start TIG uses a very low voltage to sense when the tip of thetungsten electrode is touched to the work piece. When this occurs,a complete circuit is established. When the tungsten is then raisedfrom the work piece, the circuit senses a change in voltage andinitiates the appropriate welding current and voltage to support theTIG welding process.Enjoy the added benefits of Lincoln Electric’s Touch Start TIG whenDC TIG welding. Not only do you avoid tungsten contaminationwhen arc starting, but you also don’t need extra high frequencyequipment. AC generator voltage is constant at 120V or 240V at any welddial setting. Two 120V GFCI modules sealed from moisture for morereliable operation. All receptacles are circuit breaker protected. Each receptacle has aspring-loaded weather protective cover which keeps each receptacleprotected from the environment when not in use. Excellent CV wire welding with cored-wire and MIG (CO2 andmixed gas).SIMULTANEOUS WELDING AND AC GENERATOR POWER1 PhaseWatts AmpsWeld 002,400505050432311 3 PhaseWatts 110[ 3 ] Vantage 500Simultaneous 1 and 3 PhaseWatts AmpsOR———9,1006,9002,400505048———
FEATURESSingle-side engine accesswith lockable sliding door.Convenient slide-out batterydrawer below control panel.Fuel, oil pressure and enginetemperature gauges help youmonitor performance.Patented latched andlockable radiator capcover.Output automatically switches to remotemode when remote device is connected.For the CC-stick, downhill pipe andTouch Start TIG modes, the machineoutput dial becomes a maximum currentlimit for more fine tuning with theremote control dial or Amptrol . Simple Controls – Keeps training time to a minimum. The flip-downcontrol panel door keeps less frequently used dials out of the way.Scratch-resistant Lexan nameplate. Digital weld meters for amps and volts output make it easy toprecisely set your procedures. Output at welding terminals controlled by electronic contactor. Canbe switched to “Weld Terminals On” or to “Remotely Controlled”. Large 20 gallon (76 liter) fuel tank provides run time for an extendedday–9 hours of welding at 500A/40V/100% duty cycle output, or 33hours at high idle. Great Engine – 45 HP water-cooled 4 cylinderPerkins 404D-22T turbo-charged diesel engine. Engine has anHandy oil drain valve and tubemakes oil changes easy.automatic idler for greater fuel economy and reduced noise. Glowplug button for cold weather starting. More HP for output at high altitude than a naturally-aspiratedengine. Engine hour meter for scheduled maintenance. LN-25 Ironworker across-the-arc wire feeder is a recommendedoption. Other across-the-arc choices are the LN-25 PRO and Activ8 . 14-pin connector for Lincoln Electric wire feeders with control cables:LF-72, LF-74, LN-7 GMA, LN-8, and LN-25 PRO Dual Power. Alsocompatible with Magnum SG Spool Gun System. Two Vantage 500 units can be paralleled in the CC-stick mode toincrease output.KEY CONTROLS2124252322213204561918789171615101113Note: Control panel door not shown.1412Vantage 500 [ 4 0.21.22.23.24.25.Glow Plug ButtonWeld Mode Selector SwitchRun/Stop SwitchHour MeterStart Push ButtonEngine Idler SwitchFuel Level, Engine Temperature andOil Pressure GaugesEngine Protection LightEngine Battery Charging Light120 VAC Circuit Breakers120 VAC ReceptaclesCovered Weld Output Terminals and Sealed GFCI ModulesGround Stud120/240 VAC Full-KVA 1-Phase Receptacle240 VAC Full-KVA 3-Phase ReceptacleFull-KVA 1- and 3-Phase Circuit Breaker14-Pin Wire Feeder Connector6-Pin Remote Control ConnectorArc Force and Inductance/Pinch Control DialWelding Terminals Control SwitchWire Feeder Voltmeter Polarity SwitchDigital Amps and Volts Output MetersVRD Indicator LightsOutput Control Dial
QUALITY AND RELIABILITY Simple wire harnessing keeps connections to a minimum for greaterreliability. Lead and harness strain reliefs on all control connectionshelp ensure trouble-free performance. Printed circuit boards are environmentally-shielded usingLincoln Electric’s engineered potting and protective frame trays. Engine protection system includes automatic shutdown for low oilpressure or high engine temperature. Indicator light turns on for low oil pressure or high engine temperature.A second indicator light turns on if the engine battery charging systemmalfunctions. Dependability and long life aided by all-copper windings in rotor andstator with high quality insulation. Circuit breaker protection on the battery ignition system providesadded component protection. Standard stainless steel roof, side panels and engine-access doordeliver added protection, durability and corrosion-resistance.Eliminates the need to paint or replace rusting panels. Environmental friendly engine! Engine has a closed breather systemto keep the engine compartment and ground clean. This systemeliminates oil mist from collecting inside the engine compartment,especially on surfaces that would lower engine cooling efficiency. Manufactured under a quality system certified to ISO 9001requirements and ISO 14001 environmental standards. Self-bleeding engine simplifies startup if your fuel tank runs dry. CSA (Canadian Standards Association) Certified. Perkins engine camshaft is gear-driven. No timing belt maintenance. Three-year Lincoln Electric warranty on welder (engine is warrantedseparately by the manufacturer - see Engine Specifications,footnote 6).MACHINE e 500K2686-1Description500 Amp DC Welder withEngine Gauges22,000 Watts Peak20,000 WattsContinuous AC Power3-Phase13,000 Watts Peak12,000 WattsContinuous AC Power1-PhaseCC Rated Output(1)CV-Rated Output(1)Current/Voltage/Duty Cycle Current/Voltage/DutyCycleDC Constant Current500A/40V/100%525A/38V/100%30-525ADC Constant Voltage(2)500A/40V/100%525A/38V/60%14-40VSingle DialContinuous ControlDC Pipe Current300A/32V/100%40-300ATouch Start TIG Range250A/30V/100%20-250AWire Feeder Power120V/60Hz42V/60HzGeneratorAC Power(3)(4)DimensionsHxWxLinches (mm)Weightlbs. (kg)22,000 PeakWatts, 60 Hz35.9 x 25.3 x 60.0(913 x 642 x 1524)1290(586)Two 120V DuplexReceptacles w/Sealed GFCI Modules20A Per Duplex40A Total(5)To top of exhaust tube:46.6 (1184)Arc Gouge500/40V/100%30-525A1-PhaseFull KVAReceptacle50A@240V50A@120V EachBranch Circuit(5)3-PhaseFull KVAReceptacle50A@240VSingle DialContinuous Control60V DC Max OCV@1850 RPMHigh Altitude: For maximum rating, derate the output 1% for every 2,000 ft. (610 m) up to 6,000 ft. (1828 m) and 2% for every 2,000 ft. (610 m) over 6,000 ft. (1828 m).High Temperature: For maximum rating, derate 2 volts for every 18 F (10 C) above 104 F (40 C).DC Constant Voltage capability provides convenience and added safety when welding in electrically hazardous conditions.(3) When welding, available auxiliary power will be reduced. Output voltage is within /- 10% at all loads up to rated capacity.(4) 120V will operate either 60 Hz or 50/60 Hz power tools, lights, etc.(5) Circuits cannot be wired in parallel to operate the same device.(1)(2)ENGINE SPECIFICATIONSEngineModelPerkins 404D-22TEPA Tier 4iDescription4 Cylinder, 4 CycleWater-Cooled, Turbo-Charged,Diesel Engine, 12V Electric Start,Dry Type Air Cleaner,Fuel Filter with Water SeparatorHorsepower mption45 HP@1850 RPMFUEL:20 gals (76 liters)500A Load1850 RPM2.2 Gals/H8.1 liters/HrOIL:11.2 qts (10.6 liters)High Idle1850 RPM0.6 Gals/Hr2.2 liters/HrRADIATOR COOLANT:11.5 qts (10.9 liters)Low Idle1400 RPM0.4 Gals/Hr1.4 liters/Hr136 cu. in.(2.2 liters)[ 5 ] Vantage 500
RECOMMENDED ACCESSORIESGENERAL OPTIONS120VPower Plug Kit (20A)Provides four 120V plugs rated at 20amps each, and one dual voltage,full KVA 1-phase plug rated at 120/240V, 50 amps. 120V plug maynot be compatible with commonhousehold receptacles.Order K802NFull-KVA Power Plug (1-Phase)One dual voltage plug rated at120/240V, 50 amps. NEMA 14-50P.Order T12153-9Full-KVA Power Plug (3-Phase)One plug rated at 240V, 50 amps.NEMA 15-50P.Order T12153-10Full-KVA Adapter Kit (1-Phase)Provides convenient connection ofLincoln Electric equipment havinga 240V AC 1-phase plug (NEMA6-50P) to the full-KVA receptacle onLincoln engine-driven welders.Order K1816-1Shown with optionalK2639-1 Fender &Light KitMedium Welder TrailerFor heavy-duty road, off-road, plantand yard use. Includes pivoting jackstand, safety chains, and 13 in.(330 mm) wheels. Stiff .120 in.(3.0 mm) welded rectangularsteel tube frame construction isphosphate etched and powdercoat painted for superior rust andcorrosion resistance. Low swaysuspension gives outstandingstability with manageable tongueweight. Wheel bearings are packedwith high viscosity, high pressure,low washout Lubriplate grease.Includes a Duo-Hitch – a 2 in.(51 mm) Ball/Lunette Eyecombination hitch. Overall width60 in. (1524 mm). Overall length124 in. (3150 mm).Order:K2636-1 TrailerK2639-1 Fender & Light KitK2640-1 Cable RackFour-Wheeled Steerable Yard TrailerFor off-road, plant and yard use.Includes an automatically engagingdrawbar lock when the drawbar israised to the verticle position. 13 in.(330 mm) wheels. Wheel bearingsare packed with high viscosity,high pressure, low washoutLubriplate grease. Stiff 3/16 in.(4.8 mm) welded rectangular steelframe construction is phosphateetched and powder-coat paintedfor superior rust and corrosionresistance. Also includes a DuoHitch – a 2 in. (51 mm) Ball/ LunetteEye combination hitch. Overallwidth 55 in. (1397 mm). Overalllength 132 in. (3353 mm).Order K2641-2Spark Arrestor KitMounts to muffler exhust tube.Virtually eliminates spark emissions.Order K903-1Cold Weather Heater and Tarp KitFor engine starting and operationin extreme cold weather conditionsdown to -40 F (-40 C) (with the useof 0W40 synthetic oil and arcticdiesel fuel). Includes 120V AC oil panheater, 120V AC engine block heater,and radiator grill tarp.Order K2679-1Polarity/Multi-Process SwitchFor easy polarity switching.Example: DC-stick root pass on pipeand DC stick for hot, fill and cappasses. Also for an easy processchange. Example: DC stick rootpass on pipe and DC- Innershield self-shielded flux-cored wire forhot, fill and cap passes. 6 and 14-pinremote connections can be madeto this unit. For all Lincoln ElectricChopper Technology engine-drivenwelders. Mounts on roof withK2663-1 Docking Kit.Order K2642-1Docking KitSecures the K2642-1 Polarity/MultiProcess Switch to the engine-drivenwelder roof. Release latch permitsremoval of K2642-1 Polarity/MultiProcess Switch. Made from stainlesssteel for rust-free operation. For allLincoln Electric Chopper Technologyengine-driven welders.Order K2663-1STICK OPTIONSAccessory KitIncludes 35 ft. (10.7 m) 2/0 electrodecable with lug, 30 ft.(9.1 m) 2/0 work cable with lugs,headshield, filter plate, cover plate,work clamp and electrode holder.400 amp capacity.Order K704Remote Output ControlConsists of a control box with choiceof two cable lengths. Permitsremote adjustment of output.Order K857 for 25 ft. (7.6 m)K857-1 for 100 ft. (30.5 m)TIG OPTIONSPro-Torch PTA-26V TIG TorchAir-cooled 200 amp torch (2 piece)equipped with valve for gas flowcontrol. 25 ft. (7.6 m) length.Order K1783-9[ 6 ] Vantage 500Magnum Parts Kit for PTA-26VTIG TorchMagnum Parts Kit provides all thetorch accessories you need to startwelding. Parts kit provides collets,collet bodies, a back cap, aluminanozzles and tungstens in a varietyof sizes, all packaged in an easy tocarry reclosable sack.Order KP509Foot Amptrol Provides 25 ft. (7.6 m) of remoteoutput control for TIG welding.(6-pin plug connection).Order K870Hand Amptrol Provides 25 ft. (7.6 m) of remotecurrent control for TIG welding.(6-pin plug connection). Velcrostraps secure torch.Order K963-3 (one size fits allPro-Torch TIG Torches)Square Wave TIG 200This 46 lb (21 kg) TIG and stickwelder includes adjustable ACFrequency Control and AC Balancefor great results on aluminum, pulsemode and 120V or 230V input powercapability.Order K5126-1WIRE FEEDER OPTIONSLN-25 Ironworker Wire Feeder Portable CV unit for flux-coredand MIG welding with MAXTRAC wire drive system. Includes digitalmeters for wire feed speed/amperage and voltage, gas solenoid,internal contactor and 5/64 in. (2.0mm) drive roll kit for cored wire.Has 83% reduced wire feed speedcapability for 6 o’clock pipe weldingwith Innershield wire.Order K2614-9K126 PRO Innershield GunFor self-shielded wire with 15 ft.(4.5 m) cable. For .062-5/64 in.(1.6-2.0 mm) wire. IncludesK466-10 Connector Kit.Order K126-12Drive Roll and Guide Tube KitFor .068-.072 in. (1.7-1.8 mm) coredor solid steel wire.Order KP1697-068
RECOMMENDED ACCESSORIESMagnum PRO 350 Ready-Pak 15 ft.,.035-5/64 in.Magnum PRO MIG/flux-coredwelding guns are rated 100%duty cycle. The guns are designedfor high amperage, high dutycycle applications in extremeenvironments whereheat-resistance and fastserviceability are key.Order K2652-2-10-45SG Control ModuleThe interface between the powersource and the spool gun. Providescontrol of the wire speed and gasflow. For use with a spool gun.Order K488PLASMA CUTTINGTomahawk 1000Cuts metal using the AC generatorpower from the engine-drivenwelder. Requires the T12153-9Full-KVA Power Plug (1-Phase).Order K2808-1Input Cable(For SG Control Module)For Lincoln engine power sourceswith 14-pin MS-type connection,separate 115V NEMA receptacles andoutput stud connections.Order K691-10Drive Roll and Guide Tube KitFor .035 in. and .045 in.(0.9-1.1 mm) solid steel wire.Order KP1696-1Magnum SG Spool GunHand held semiautomatic wirefeeder. Requires SG Control Moduleand Input Cable.Order K487-25PRODUCT SPECIFICATIONSProductNameProductNumberRated OutputCurrent/Voltage/Duty CycleOutputRangeVantage 500K2686-1500A/40V/100%525A/38V/60%30-525A DC40-300A Pipe20-250A DC TIG14-40V CV30-525A Gouge3-Phase AC Power:22 kW Peak, 20 kW Continuous1-Phase AC Power:13 kW Peak, 12 kW ContinuousEnginePerkins 404D-22TTurbo DieselEPA Tier 4iNumberof CylindersHP @Speed (RPM)HxWxDinches (mm)445 @ 1850Machine only:35.9 x 25.3 x 60.0(913 x 642 x 1524)NetWeightlbs. (kg)1290(586)To top of exhausttube:46.6 (1184)For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details.Manufactured at a facility with certified ISO Quality and Environmental Management Systems.
Select one of five welding process modes K2686-1Plenty of AC Generator power . Output voltage is within /- 10% at all loads up to rated capacity. (4) 120V will operate either 60 Hz or 50/60 Hz power tools, lights, etc. (5) Circuit
Perkins 404C-22 K2502-1,-2 11296, 11297 Perkins 404D-22 K2502-3,-4 11463, 11464 12195, 12308 4 cylinder 1500 rpm Water cooled Diesel Engine VANTAGE 400 CE 27.6HP Naturally aspirated VANTAGE 500 CE 37.2HP Turbo Charged VANTAGE 400 CE High Idle 1565 Full Load 1500 Low Idle 1200 VANTAGE 500 CE High Idle 1575 Full Load 1575 Low Idle 1200 2200 cm3
The Vantage Panel for Adobe Premiere Pro is a free add-on panel that you can add to the Adobe Premiere Pro UI to send a sequence directly to Vantage. Using the Vantage Panel simplifies interaction between Adobe Premiere Pro and Vantage. With the Vantage Panel you can submit an Adobe
Description: VR is an internal tracking number for Vantage Group. While not required, it is extremely useful if you can capture this and resend it back to Vantage . if ST then Vantage Group EDI code . VANTAGE GROUP 850 Purchase Order Page 16 of 45 VANTAGE GROUP December 15, 2010 N3 Pos: 330Address Information Max: 2
Virtual Weather Station User's Guide -1- 06/19/09 Virtual Weather Station User's Manual For Davis Instruments Vantage Pro, Vantage Pro2. Vantage Pro2 Plus, Vantage Pro2 Plus, Weather Monitor II, Weather Wizard III, Perception, Oregon Scientific (all PC based weather stations), Huger WM-918H, Radio Shack WX-200, Radio Shack 63-
E. Panasonic Video Insight (Version 7.5.4.14) . The Vantage Next system’s streaming video engine employs a RTSP server. Four independent streams for each Vantage Next video input are available in addition to a fifth stream which serves a quad (2x2) image of all four Vantage Next video
Run the Vantage 6.3 Aspera Setup installer (v6.3.718.87 or later) on all Vantage servers and Vantage client systems. NOTE: the Aspera patch is also required on client-only machines which need to configure any Aspera filesyste
2 Carnage & Vantage RTR Brushed 2.4GHz Truggy/Buggy Congratulations on your purchase of the FTX ‘Vantage’ 4WD electric buggy or FTX ‘Carnage’ 4WD Monster Truck. This 1/10th scale model has been factory assembled and all electrics installed and set up to make it the easie
5 VANTAGE END USER GUIDE below to allow the Vantage and infoAdvantage login screens to properly display: 1) Open Internet Explorer by clicking the Start button, and then clicking InternetExplorer. 2) Click the button 3) Click Compatibility View Settings 4) In the Add this website box, type the following URL: https://vantage.peoplesoft.state.vt.us/VTPROD/
