Spray Systems, Chain Lubrication And Specialty Systems

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 12Contact Lubricationwith Guide BlocksThe contact lubrication comprises2 polymer-plastic blocks betweenwhich the chain runs. The guideblocks fit exactly to the size andtype of chain (roller chainsaccording. to DIN 8187).The upper block has channels thatdirect the lubricant to the chain.The lubricant is distributed alongthe length of the block allowing itto penetrate the chain.This system offers essentialadvantages - the worst of the dirton the chain is cleaned off, thechain is guided and supplied withcontinuous lubricant. The contactlubrication has an extraordinarylong life thanks to highly wearresistant plastics that are veryrobust and insensitive tocontamination and knocks.The system has been designedespecially for chains in palletconveyor systems, e.g. in thefood and beverage industry.Pallet systems for return goodsare particularly exposed to a highgrade of contamination: woodchips, broken glass, and in thewinter, ice particles stick to thechain and result in prematurewear.Other applications for a contactlubrication system are passengeror freight elevators as well asescalators.ApplicationsContact lubrication is ideal forslow and fast moving chains (up toa max. of 40 m/min). All types oflubricant - from low viscosity oil tolubrication greases can be used.Lincoln centralized lubricationsystems provide the optimumlubricant supply.Guide Blocks & MountingContact LubricationSelectionof AvailableGuideBlocks for fürSingleRoller ChainsAuswahl vonlieferbarenGleitschienenEinfach-RollkettenChain SizeKettengröße3/4” x 7/16”DIN ISOISO Nr.No.DIN12 B-11” x 17 mm16 B-11 1/4” x 3/4”20 B-11 1/2” x 1”24 ben*Lower**unten**Part 703-1compl. 200 RK-1F1 1/4x 3/412SGleitschienekpl. 200RK-1F1/4 x 3/4 2S 526-32708-1compl. 200 RK-1F1 1/4x 3/41 1/4 x 3/4Gleitschienekpl. 200RK-1F526-32707-1compl.200RK-1F11/2x1 2SGleitschiene kpl. 200 RK-1F1 1/2 x 1 2S526-32706-1compl. 200 RK-1F1 1/2x1 1 1/2 x 1Gleitschienekpl. 200RK-1F526-32705-1Guide Block DescriptionBezeichnungcompl. 200 RK-1F3/4RK-1Fx 7/16 3/42S x 7/16 2SGleitschienekpl. 200compl.200RK-1F3/4x7/16Gleitschiene kpl. 200 RK-1F 3/4 x 7/16compl.200 RK-1F1" xRK-1F17 mm1”2SGleitschienekpl. 200x 17 mm 2Scompl. 200 RK-1F1" xRK-1F17 mm1” x 17 mmGleitschienekpl. 200Selectionof AvailableGuideBlocks for fürDoubleRoller ChainsAuswahl nSizeKettengröße3/4” x 7/16”DIN ISOISO No.Nr.DIN12 B-22 1/2” x 1 1/2” 40 ben*Lower**unten**GuideBlock DescriptionBezeichnungcompl.200 RK-2F3/4RK-2Fx 7/16 3/43S x 7/16 3SGleitschienekpl. 200compl.200 RK-2F3/4RK-2Fx 7/16 3/4 x 7/16Gleitschienekpl. 200compl.200 RK-2F2 1/2x 1 1/23Sx 1 1/2 3SGleitschienekpl. 200RK-2F2 1/2compl.200RK-2F21/2x11/23Sx 1 1/2Gleitschiene kpl. 200 RK-2F 2 1/2Sach-Nr.Part No.526-32710-1526-32709-1526-32714-1526-32713-1* with lubricant connections M 6x1 (2S 2 lubricant connections, 3S 3 lubricant connections)** without lubricant connections12

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 13QuicklubProgressive System for Grease orOil for Slow Moving, Small ChainsChain LubricationThe Lincoln brush lubricationin conjunction with theQuicklub 203 pump providesan economical entry-levelchain lubrication system. TheQuicklub range does howeveroffer numerous add-onpossibilities. As a result, itfulfils all expectations for aneasy, maintenance-friendly andhigh quality lubrication system.Brush lubrication not onlylubricates the contact points ofthe links, but rather the entirechain. The pump supplies thelubricant either directly or via aprogressive metering device tothe brushes, which evenly applythe lubricant to the chain. As aresult, high-viscous chain oils andlubricants up to NLGI class 2 canbe easily, economically andreliably applied.Optional system monitoring isoffered with a 203 pumpincorporating the appropriatePCB and correspondingprogressive metering devices.Additional options include lowlevel monitoring.A progressive system can serveup to 100 lubrication points, thusseveral brushes may bepositioned along the chains toensure sufficient lubricant supply.13

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 14Centro-MaticCentralized Lubrication SystemOil Lubrication for slow movingchains The chain speed can be up to6 m/min if brushes are used. For contact-free squirtapplications, the chain speed isdependent on the chain division and the total number ofSL-43 lubricant injectors.The Centro-Matic system is asingle-line system. Oneapplication for a Centro-Maticsystem is the oil lubrication ofchains.The Centro-Matic oil systemoperates intermittently with achange in pressure and pressurerelief.A centralized pump supplies theconnected injectors with oil. Theinjector supplies the meteredquantity of oil under pressure(52-69 bar) and the meteringchamber is filled. After themainline pressure has beenrelieved, the preset quantity of oilfrom the metering piston is forcedin front of the supply piston. TheLincoln “SL” injectors are the keycomponent of a Centro-Maticsystem.The injectors are infinitelyadjustable and they are equippedwith an indicator pin for visualmonitoring. SL-43 injectors, witha pneumatically drivensingle-stroke centralizedlubrication pump, are mostcommonly used for oil lubricationof chains.System Advantages Switching on and off ofindividual chain groups ispossible Exact metering, independentof oil viscosity and flowresistance The high operating pressureof the injector enables accurateoil expulsion Lubricates without compressed air1483667 Single-stroke PumpPneumatic driveAir inlet pressure 2.9 - 3.4 barRatio 20:13Output 7.3 cmReservoir capacity 2 LHeight 470 mm82885 Single-stroke Pump(not shown)As above, exceptReservoir capacity 0.59 LHeight 264 mmNote: Controller andpressure reducer requiredSL-43 InjectorsAdjustable 0.016 to 0.131 cm3Manifolds available with 1 to 4lubricant injectorsWe design each Centro-Maticchain lubrication system fromindividual components to suityour requirements.

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 15PMA 2 Solenoid Pumpwith Squirt NozzlesPMA 2 Pump SystemThe PMA 2 solenoid pump isdesigned for a contact-free oillubrication of chains. The exactmetered quantity of oil issquirted without air (airless),and without producing an oilmist, while the chain is inoperation. The lubricant canalso be directly applied viabrushes or lubrication points.The pump’s fast cycle frequency of5 Hertz enables trouble-freelubrication of fast moving chains. Asingle pump can supply 1 to 6 oilsquirt nozzles.Double-nozzles are also availablewhich further increase the numberof points served by the pump. Themetered quantity of oil per cycle iseither 30 mm3 or 60 mm3The drive magnet is characterizedby its high performance and longduty-cycle, thus enabling areliable operation of the pump inextreme conditions.The pump is available in 24 VDC,120 VAC and 230 VAC versions.An optional proximity switch forthe pump offers a simple methodto electrically monitor the function.Other accessories include a 13 ora 36 litre reservoir for oil. Bothreservoirs are equipped withelectrical low-level control and alarge filling port comprising astrainer.System Advantages & Features Metered oil quantity 30 mm3or 60 mm3 per cycle Available in 24 VDC, 120 VACand 230 VAC versions Optional electrical monitoringvia a proximity switch 1 to 6 outlets that can serveindividual or double nozzles Up to 5 lubrication cycles persecond (depending on thesystem) Airless lubrication – oil mistfree15

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 16PMA 2 Solenoid Pumpwith Squirt NozzlesPMA 2 PumpPMA 2 Pump System3ModelsmmĨOutput (0.0036- StandardVersionsModellewithmit Part ACAnzahl 46242230 VACnoneinnonein24 VDC120 esjayesjanonein3ModelsmmĨOutput (0.0018- StandardVersionsModellewithmit SachnummerPart 4-30-230AC2-.-2-30-230AC-N2-.-1-30-24DCAnzahl ltagespannung230 VAC230 VAC230 VAC24 yesnoneinAccessoriesZubehörSachnummerPart -28685-116BeschreibungDescriptionSpritzdüsefür forRohr6 mmSquirt nozzle6 mmtubeDoppeldüse,geradefür forRohr6 mmDouble-nozzle,straight6 mmtubeDoppeldüse90 ,90ºfürforRohr6 mmDouble-nozzle,6 herLeermeldung(Schwimmerschalter)13 l plastic reservoir withlow-level(float cherLeermeldung(Schwimmerschalter)36 l plastic reservoir withlow-level(float switch)

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 17ORSCOMinimum Quantity Oil Spray SystemThe number and type of injectorpumps are selectable. Thestandard Series 170 system (seephoto) is available with up to 16injector pumps with a choice of3315 mm or 60 mm output perstroke.The list of equipment for eachmodule can be individuallyconfigured from standardcomponents. Please ask us forfurther details.Oil Spray System for Production LinesPump Series VS, Without ReservoirPump Series VSR, 4L Oil ReservoirOil Spray System for ExtremeFast Moving ChainsORSCO spray systems cover theentire oil lubrication range fromslow to fast moving chains. It is,however, especially ideal for thelubrication of extreme fast movingchains or for critical applicationswhere over-lubrication or productcontamination must be avoided.Orsco Spray NozzlesNumerous nozzle types, in variousversions, enable the ORSCOspray system to cover mostapplications.Oil Spray Systems forProduction LinesA further application for theORSCO system is for the oiling ofcomponents such as cylinders,shafts etc. in the production, aswell as tool lubrication in themetal-forming industry.Oil and spray-air are only firstcombined in a special mixingchamber within the nozzle. Thecompressed air acts merely as atransport medium to carry theminute oil quantity to the point oflubrication (not an oil-mistlubrication).Each nozzle is suppliedintermittently (minimum cyclefrequency of 2 Hz) by apneumatically operated injectorpump with a metered amount ofoil (15 mm 3 or 60 mm 3 ).Depending on the injector versionand the cycle frequency, eitheran ultra-fine or a thicker oil film isapplied.The spray nozzles type "SWN" (asshown) with different spraypatterns are used for example inchain lubrication applications.Spray nozzle SWN LP has theconnections on the side, whileSWN IL has the connections at theback. Please inquire for furtherdetailed information.Compact Series PumpsWhen an existing PLC is available,our standard components can beeasily used.The standard series canaccommodate up to 8 injectorpumps - with either 15 mm3 or360 mm per stroke. The modulesare available with or withoutcomponents such as air solenoids,pressure switches, air filter/regulator, etc.VS series without reservoirVSR series with 4 liter oil reservoirSpray Nozzle - SWN LP, side connectionsSpray Nozzle - SWN IP, back connectionsPlease inquire about customtailored lubrication systems(Series 200 & 300) with morethan 16 injector pumps, and/orcustomer specific controllers, orwith additional monitoringfunctions. We will design asystem to your specificationsWhere required, we configure &design each pump assembly toexactly match your needs andspecific application.Lubrication System SeriesThese modules are complete preassembled lubrication systemstations that include a controller,air solenoid valves, air filter, oilreservoir and injector pumps.Standard System Series 17017

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 18Cobra LubricatorSystem Benefits For oil and grease up to NLGIclass 2 Lubrication frequency of1 cycle per second. Supply quantity of 0.2 cm3 to2 cm3 per stroke Lubricant pressure of max.150 bar For chain speeds up to20 m/min Manual Start/Stop or optionalautomated (electro pneumatic) Visual monitoring via indicatorpin No control cabinet required(for the standard version)Applications Mining Steel & iron industry Cement industry Automotive plants Food processing operationsCobra 1XThe enhanced Cobra 1X fromLincoln’s chain lubrication rangeis particularly suitable forconveyor chains and conveyorlines, in which the inner roller andstud of the chain are lubricatedwhile the chain is in operation.The system can supply eitherNLGI class 2 grease or oil.A new drive technology, which isa combination of a pneumaticand mechanical drive, as well asa newly designed lubricationhead, provides two keyadvantages: The load subjected to the chainis substantially lower A higher maximum lubricantpressure of up to 150 barThe newly designed lubricationhead enables an exact meteringfrom 0.2 cm 3 to 2 cm 3 perlubrication cycle, and the adjustingscrew permits infinite meteringadjusting within this range. Visualmonitoring is performed via anindicator pin.For complicated applications withintricate access – we offer acomplete pneumatically controlledCobra 501 unit.Cobra systems can be individuallydesigned to suit your application.Our project & systems engineerswill gladly offer you a customdesigned system to match yourrequirementsMetering and Monitoring UnitTechnical DataMax. lubrication cycle frequencyMax. chain speed1 lube impluse every second400 mm/sThe following information is necessary when requesting a quote for Cobra systems. Number of chains Distance between the chains Deviations of lubricating nipple– horizontally and vertically Position of chain at Cobramounting place Number of lubricating points/chain Does the chain move forwardand backward?18 Speed of chain Pitch of chain Total length of chain/conveyor Type of operation – continuous,interval (pause and run timesneeded) Type of lubricating nipple Temperature in mounting area Compressed air supplypressure Electrical supply Environmental influences –humidity, aggressiveenvironment, etc. Type of lubricant

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 19CRL 101 – Automated Wheel FlangeLubrication for rails and wheels ofcranes and other Rail VehiclesThe Lincoln CRL 101 uses twolubrication rollers for the left andright flank of the crane rail toevenly apply lubricant.Regular lubrication of railsconsiderably increases the lifeexpectancy of the wheels andreduces the wear on the rail itself.This lowers repair costs and moreimportantly, reduces costlydowntime.The system is suitable for alltypes of cranes that operate ona rail profile according to DIN536 Part 1 (size A 45 to A 120).It is especially ideal for harbourcranes, as well as overhead organtry cranes.The lubricant supply to thelubricant rollers is typicallyprovided by a Lincoln multilinepump type 205 and a downstreamprogressive metering device typeSSV6-K. The indicator pin on themetering device can be used tovisual determine if lubricant isevenly flowing.The pump is available in differentratios and with an adjustablepump element, thus enabling theexact matching of output versusrequirement. As a result, in mostcases an electrical control panelfor the pump is not required. Thedrive of the pump is simply run intandem with that of the crane’sdrive.Wheel Flange LubricationThe pump reservoir is available in4, 8 or 30 liter capacity (withoptional low level control).Biodegradable lubricants orlubricant with added solidparticles may be used. Pleasecontact us for queries onapproved lubricants.System Characteristics Reservoir capacity: 4l, 8l or 30l– optional electric level control For crane rail widths from 45 to120mm R 1/4” flexible lubrication lineconnectionSchematic: Wheel Flange Lubrication19

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 20HydrostaticBearing Lubrication (Oil)Applications Hydrostatic and hydrodynamiclubrication of large bearings(Cement kilns) Turbines Steel mills Gears Paper machines Power stationsThe systems may be classifiedinto the following groups: Oil supply systems - hydraulic Lubrication oil supply systems Blocking oil systems (used tomaintain separation points - e.g.different pressures or mediums) Regulation / control oil systemsThe systems differ largelydepending on the requirementsand desired features of thecustomer. Our project engineersare always pleased to provide youwith a tailor-made system to meetyour application.ZPU09ZPU09/09A Pump forHydrostatic Lubricationfor the supply of oils with aviscosity of 20 to 460 cSt.This high pressure centrallubrication pump is designed foruse in hydrostatic lubricationsystems only. It is available withone or two outlets and is suitableModelsNumber of Outlets1MotorPart 80-415,420-480123-phase gear motor, 500 80-415,420-480213-phase gear motor, 500 V3-phase gear motor,3-phase gear motor,multi-range 380-415/420-480 V3-phase gear motor,multi-range 380-415/420-480 V605-28166-1ZPU09/08GT-0001without motorTechnical DataNumber of outletsLubricant outputMax. operating pressureDrive speedReservoir capacityConnection Threads202 x 4 liters/hr. (2 x 1 U.S. gal/hr.)8 liters/hr. (2.1 U.S. gal/hr.)400 bar (5800 psi)60 rpm8 liter (2.1 U.S. gal) 488 in³ 16 Lbs.Pressure line G 3/8 female (BSPP)Filling line G 3/8 female (BSPP)

Spray Leer spanisch 26.3 RZ29.03.200710:14 UhrSeite 21Supply SystemsApplication Bulk supply systems Complete plant systemsWe offer complete plantlubrication supply systems that,from a single source, supply anentire network of systems.Container pumps or, if needed,booster pumps are used to supplysecondary pump stations.Booster pumps are used toassist in pumping lubricants overextremely long distances. Whentube lengths exceed severalhundred meters, booster pumpsare required to

HSA-TD2 HSA-TD27 HSA-TD25 HSA-TD26 SD SDLMNR SDLMKR-ES SDLMKR-EN HSA-TD2 HSA-TD30 HSA-TD28 HSA-TD29 SD SDLHNR-G SDLHKR-ESG SDLHKR-ENG 0.2 – 20 cm3 150 – 200 mm approx. 200 Nl/min max. 40 Nl/min max. 200 bar max. 120 bar HSA-TD25, 26, 27 HSA-TD2, 28, 29, 30 50 mm (2.0 in) 87 mm (3.4 in) 20