Bondstrand 2000M/7000M Glassfi Ber Reinforced Epoxy (GRE .

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Quick-Lock1-16 inchBondstrand 2000M/7000MGlassfiber Reinforced Epoxy(GRE) pipe systems formarine servicewith external pressure requirementsTaper/Taper18-40 inchUses and applications BallastChlorinationDrainingCargo lineSanitary service & sewage Portable discharge lineStripping linesTankcleaning (salt water)Fire protection mainsVarious other applicationsA complete library of Bondstrand pipe and fittings in PDS and PDMS-format is availableon CD-ROM. Please contact Ameron for details.For specific fire protection requirements, an outher layer of passive fire protection isavailable.For pipe systems without external pressure requirements, please refer to Bondstrand 3400product data (FP 835) or contact your Ameron representative.ApprovalsIn 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753)covering acceptance criteria for assuring ship safety. Major certifying bodies have adoptedand implemented these Guidelines in their respective Rules and Regulations for theClassification of Ships.All Bondstrand pipe series used in the marine industry are designed and type-approvedby the below major certifying bodies. (A complete list is available, on request) American Bureau of Shipping (ABS), U.S.A.; Bureau Veritas, France; Det Norske Veritas, Norway; Germanischer Lloyd, Germany; Lloyd’s Register, United Kingdom; Nippon Kaiji Kyokai, Japan; Registro Italiano Navale (RINA), Italy; United States Coast Guard (USCG), U.S.A.CharacteristicsMaximum operating temperature: up to 121 C.Pipe diameter: 1-40 inch (25-1000 mm).Pipe system design for pressure ratings up to 16 bar.ASTM D-2992 Hydrostatic Design Basis (Procedure B - service factor 0.5);ASTM D-1599 Safety factor of 4:1. Design criteria for external pressure requirements arein accordance with IMO regulations.Bondstrand 2000MASTM D-2310 Classification: RTRP-11FW for static hydrostatic design basis; MDA cured.ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis; IPD cured.Complies with ASTM F-1173 Classification.Bondstrand 7000MASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis; MDA cured.ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis; IPD cured.Complies with ASTM F-1173 Classification. Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 1 of 28. Printed in The Netherlands.

Table of ContentsGENERAL DATAAdhesives .27Conversions .28Engineering design & installation data .28Hydrostatic testing .28Important notice .28Joining system and configuration .3Mechanical properties .4Physical properties .4Pipe series .3Pipe length .4Pipe dimensions and weights .7Pipe performance . 5-6Span length .9Surge Pressure .28Ultimate Collapse Pressures .8FITTINGS DATAAdaptors . 26-27Bell mouth .25Couplings .22Elbows .9-11Expansion coupling .26Flanges . 20-22Joint dimensions Quick-Lock .8Joint dimensions Taper/Taper .8Laterals .17Nipples .23Reducers . 18-19Saddles . 17 & 24Specials .28Tees .11-16 Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 2 of 28. Printed in The Netherlands.

Pipe seriesPipeFilament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.FittingsA wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings forBondstrand adhesive-bonding systems. For special fittings, not listed in this productguide, please contact your Ameron representative.FlangesFilament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed andstub-end flanges for Quick-Lock adhesive bonding systems. Standard flange drillingpatterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5( 150 Lb), DIN, ISO and JIS are also availabe.Bondstrand 2000MGlassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.Standard 0.5 mm internal resin-rich reinforced liner.Maximum operating temperature: 121 C for MDA cured and 93 C for IPD cured.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum.External Pressure Requirements: In accordance with IMO Regulations.Bondstrand 7000M (* conductive)Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.Maximum operating temperature: 121 C for MDA cured and 93 C for IPD cured.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum.External Pressure Requirements: In accordance with IMO Regulations.* ConductiveOur conductive pipe systems have been developed to prevent accumulation of potentiallydangerous levels of static electrical charges. Pipe, fittings and flanges contain high strengthconductive filaments. Together with a conductive adhesive this provides an electricallycontinuous system.DescriptionPipe diameterJoining systemLiner**TemperaturePressure Rating***Joining system &configurationBondstrand 2000M1-40 inchQuick-Lock 1-16 inchTaper/Taper 18-40 inch*0.5 mm121 C16 barBondstrand 7000M1-40 inchQuick-Lock 1-16 inchTaper/Taper 18-40 inch121 C16 barAlso available without liner;Above 93 C, derate the pressure rating lineairly to 50% at 121 C.Pipe25-400 mm (1-16 inch):Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell end x shaved straight spigot.450-1000 mm (18-40 inch):Taper/Taper adhesive joint.End configuration: Integral Taper bell x shaved taper spigotFitting25-400 mm (1-16 inch):Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell ends.450-1000 mm (18-40 inch):Taper/Taper adhesive joint.End configuration: Integral Taper bell ends.Flanges25-1000 mm (1-40 inch):Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell end.Note: * Pipe nipples, saddles and flanged fittings have different end configurations. Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 3 of 28. Printed in The Netherlands.

Typical pipe 00-400450-1000Pipe SizeAsia e meron———ASTM D-792* Tolerance /- 50 mm.Typical physicalpropertiesPipe propertyThermal conductivity pipe wallThermal expansivity (lineair)Flow coefficientAbsolute roughnessDensitySpecific gravityUnitsW(m.K)10-6 mm/mm CHazen-Williams10-6 mkg/m3-Value.3318.01505.318001.8Typical mechanicalpropertiesPipe property IPD curedBi-axialUltimate hoop stress at weepingCircumferentialHoop tensile strengthHoop tensile modulusPoisson’s ratio axial/hoopLongitudinalAxial tensile strengthAxial tensile modulusPoisson’s ratio hoop/axialAxial bending strengthBeamApparent elastic modulusHydrostatic Design BasisStaticUnits21 C.93 C.MethodN/mm2300—ASTM D-1599N/mm2N/mm2—380232500.93—181001.04ASTM D-2290ASTM 5—ASTM D-2105ASTM D-2105ASTM D-2105AmeronN/mm292007000ASTM D-2925N/mm2148*—ASTM D-2992(Proc. B.)21 C.93 C.MethodN/mm2250—ASTM D-1599N/mm2N/mm2—220252000.65—0.81ASTM D-2290ASTM 4—ASTM D-2105ASTM D-2105ASTM D-2105AmeronN/mm2125008000ASTM D-2925N/mm2124*—ASTM D-2992(Proc. B.)Pipe property MDA curedBi-axialUltimate hoop stress at weepingCircumferentialHoop tensile strengthHoop tensile modulusPoisson’s ratio axial/hoopLongitudinalAxial tensile strengthAxial tensile modulusPoisson’s ratio hoop/axialAxial bending strengthBeamApparent elastic modulusHydrostatic Design BasisStaticUnits* At 65 C. Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 4 of 28. Printed in The Netherlands.

Typical pipe performance.Bondstrand 2000M (MDA cured) at 21 95Bondstrand 2000M (IPD-cured) at 21 161820242830323640 Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 5 of 28. Printed in The Netherlands.

Typical pipe performanceBondstrand 7000M (MDA-cured) at 21 288295Bondstrand 7000M (IPD-cured) at 21 161820242830323640 Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 6 of 28. Printed in The Netherlands.

Typical pipe dimensionsand weightsBondstrand 2000M.NominalPipeSize[mm] eMinimum AverageInside Struct. WallPipeDiameter Thickness [t] 800.021.4102900.024.01321000.026.9165MDARTRP-11 FW1-2112RTRP-11 RP-11FW1-2116RTRP-11FW1-2116Designationper -11AW1-2116RTRP-11AW1-2116Designationper X1-3116AX1-3116AX1-3116Bondstrand 7000M.NominalPipeSize[mm] eMinimum AverageInside Struct. WallPipeDiameter Thickness [t] 800.021.4102900.024.01321000.026.9165 Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 7 of 28. Printed in The Netherlands.

Ultimate collapse pressureUltimate collapse pressure (ultimate short term external failure pressure) at 21º 6.052.052.052.061.562.068.074.081.093.0106.0* Up to 93 C.Quick-Lock 04.1Spigot 17.5271.7322.6354.2404.5Dimensions for Quick-Lock Spigots for bonding HD Flanges.4505006007007508009001000Taper/Taper dimensions1820242830323640Dia of StraightSpigot 1127152165178163230Dimensions for adhesive Taper spigots for adhesive Taper/Taper 8178178178203410 Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 8 of 28. Printed in The Netherlands.NominalSpigotNose Thickn.nose[mm]4.65.03.86.44.28.95.68.1Dia ofSpigotat 3

Span lengthBondstrand 2000M.NominalPipe 23640Bondstrand 76.26.46.97.37.78.49.39.69.910.511.1MDA 8.38.89.39.810.811.812.212.713.414.1Single IPD 3* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3and include no provisions for weights caused by valves, flanges or other heavy objects.Elbows 90ºQuick-LockTaper/TaperFilament-wound 90º elbows with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends for adhesive bonding.NominalPipe 23640LayingLength 7117628139151040OverallLength 6288994099111181450Max. 489.0 Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 9 of 28. Printed in The Netherlands.

Elbows ANSI 90ºshort radiusFilament-wound 90 elbows with integral Quick-Lock male 3.96.313.3* Also available with flanges.Elbows 45ºFilament-wound 45 Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends for adhesive s ANSI 45ºFilament-wound 45 elbows with integral Quick-Lock male m]607197121134159186* Also available with flanges. Ameron 2006. FP 918 A 09/06 supersedes FP 918 09/04. Page 10 of 28. Printed in The 283.0334.0AverageWeight[kg]0.20.40.91.93.98.310.0

Elbows 22½ºFilament-wound 22½ elbows with integral Quick-Lock socket endsfor adhesive 300350400Equal lament-wound equal Tee with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends for adhesive mm]9913212943435767768389[mm]254050801

ASTM D-2310 Classifi cation: RTRP-11AX for static hydrostatic design basis; IPD cured. Complies with ASTM F-1173 Classifi cation. Approvals Quick-Lock Uses and applications Characteristics Taper/Taper 18-40 inch 1-16 inch A complete library of Bondstrand pipe and fi ttings in PDS and PDMS-format is available on CD-ROM. Please contact Ameron for details. For specifi c fi re protection .

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