Wegele Mowers - Grainfield Supply

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Wegele MowersThe W egele mower has been produced for many years, this parts manual tries to cover the last 25 years ofproduction. If you can not find a part listed, please call and we will help you. W e will update the price sheetsas needed, but the prices are subject to change without notice.The first 9 pages are pictures and descriptions of the most common parts of the mower.Pages 10 thru 16 are a complete parts list organized by groups, electrical, front end, etc. W e have tried to givea complete description of the parts and what they fit. You will notice that some parts fit several different modelswhile others will only fit a specific model.Pages 17 and above cover adjustments, specifications, wiring diagrams, warranty claims, and copies of thewarranty policy of Kohler.When you order parts, make sure that you know the size of the mower, (24", 30" or 36"), hydrostat ormanual transmission, one or two wheel drive, size and make of the motor and if the mower has an electric clutchor throw out lever.If you are ordering engine parts, we need the size and make of the motor, the specification number and theserial number of the motor.These are usually found on a decal near the carburetor.If you have any questions, please call 800-728-9944, and we will help you.Page 1

KM MODELA lift assist kit, #107, a seatspring kit, #105B and a scalpwheel, #302 are available forolder mowers.KC MODEL104355 or mber160174161300127127A110110A140 or 141172169290293182 or 1833022942952911133093032315296

Ite m #1001 01103104104B105B10711 011 311 611 9K M S e rie sD e s criptio nH and le b ar gripH and le b arLift cab leS eat, no brack etsS eat w ith o ld style hingesS eat sp ring k itLift assist k itF ro nt fo rk fo r 1 3 - 6 5 0 x6 tire1 3 - 6 5 0 x6 tireF ro nt fo rk fo r 1 3 - 5 0 0 x6 tire1 3 - 5 0 0 x6 tireIte m #100101102103104105A105B1061081091101 21F ro nt fo rk fo r 3 5 0 - 4 1 0 x6 tire11 0 A1241271401 411601 611 711731 81182200113127127A1401411601611691721741822913 .5 0 - 4 .1 0x6 tireA d justment co llar1 6 - 6 .5 0 x8 turf tread tire1 6 - 6 .5 0 x8 b ar grip tireC lutch sw itchK ey sw itchThro ttle cab le fo r K M seriesC ho k e cab le fo r K M series3 0 " reach ro d K M series3 6 " K M , 3 0 " K C reach ro dF lat chain id lerBelt & cutter hub guard , sp ecifymo w erRo ck guard , sp ecify mo w er size292Right hand chain guard2 90293294295296298301302303310Left hand chain guardW heel guardBark guardD ischarge chuteH yd ro fo o t p ed al, K M and earlierLift p ed al fo r K M and earlierA nti- scalp w heel assemb lyS calp w heelP ainted mo w er d eck , sp ecifymo w erG o o se neck3 11G rill P ip es3 09315316317Battery b o xBattery ho ld d o w n strapBattery ho ld d o w n b o lt, 2 usedW id e fro nt end co nversio n;includ es 1 3 - 6 .5 0 x6 tire andw heel, fo rk , axle,axle b o ltsand ad justment co llar2903094431833 6 " K C reach ro d2 002912 922 932 942 952 962 973 00F lat chain id lerBelt & cutter hub guard , sp ecifymo w erRo ck guard , specify mo w er sizeRight hand chain guardLeft hand chain guardW heel guardBark guardD ischarge chuteH yd ro fo o t p ed al fo r K C seriesLift ped al fo r K C series3 02A nti- scalp w heel assemb ly3 033 123 153 16S calp w heelP ainted mo w er d eck , sp ecifymo w erS eat standBattery b o xBattery ho ld d o w n strap3 17Battery ho ld d o w n b o lt, 2 used3 18K C fro nt end1 3 hp C o mmand , w /muffler &guard1 5 hp C o mmand , w /muffler &guard3 553 56Page 3K C S e rie sD e s criptio nH and le b ar gripH and le b arBo o tLift cab leS eat, no b rack etsS eat springS eat, springs and hingesK no bLift assist sp ringLift assist ad justment b o ltF ro nt fo rk fo r 1 3 - 6 5 0 x6 tireF ro nt fo rk fo r 1 3 - 6 5 0 x6 tire, use afterserial # K C 3 0 M M 6 4 8 andK C 36M M 8871 3 - 6 5 0x6 tireA d justment co llarA d justment co llar fo r 11 0 A1 6 - 6 .5 0x8 turf tread tire1 6 - 6 .5 0x8 b ar grip tireC lutch sw itchK ey sw itchH o ur meterThro ttle cab le fo r K C seriesC ho k e cab le fo r K C series3 0 " K C , 3 6 " K M , reach ro d

KM SERIES BELTS, ETCKC SERIES BELTS, ETC4

200210214226227270272275276293332KM SeriesDescription16-650x8 turf tread tire16-650x8 bar grip tireElectric clutch for K and Magnum30" reach rod36" KM, 30" KC reach rodHydro spring, 2 usedHydro spring adjustment boltHydro fanHydrostatHydro reservoirHydro input pulleyHydro lock out lever for K andMagnumFlat chain idlerDifferential, stewart3/4" bearing and collarCutter hub assemblyAdjustment boltClutch pulley, 3.5" bolt patternMotor to hydro, specify 3.5" or 4"30" cutter hub pulley36" cutter hub pulleyLeft hand chain guardMotor to hydro belt33630" motor to cutter hub beltItem #140141167181182185186187188190192196337340Item 27270271275276293333337KC SeriesDescription16-650x8 turf tread tire16-650x8 bar grip tireElectric clutch for Command30" KC, 36" KM reach rod36" KC reach rodHydro spring, 2 usedHydro spring adjustment boltHydro fanHydrostatHydro reservoirHydro input pulleyHydro lock out lever forCommandFlat chain idlerDifferential, stewart3/4" bearing and collarCutter hub assemblyAdjustment boltClutch pulley, 3.5" bolt patternMotor to hydro, 3.5" x1"b30" cutter hub pulley36" cutter hub pulleyLeft hand chain guardMotor to hydro belt30" KC, 36"KM motor to cutterhub beltKM 36", KC 30" motor to cutter hub33836" KC motor to cutter hub beltbeltRefer to chain chart340Refer to chain chartPrices subject to change without noticePage 5

HYDROSTAT ONE WHEEL DRIVEOne piece wheel and hub, used onone wheel drive and on early twowheel drive.HYDROSTAT TWO WHEEL DRIVE6

Hydrostat one wheel driveItemDescription129 1"x2" caged wheel bearing131 External dust cap151 One peice wheel and hub152 54 t sprocket, specify 3 or 6 holes184 Short shift arm185 Hydro spring, 2 used187 Hydro fan188 Hydrostat190 Hydro reservoir191 10 t hydro sprocket192 Hydro input pulley196 Lock out lever for K and Magnum198 Hydro base for jackshaft200 Flat chain idlers202 Jack shaft for one wheel drive7/8" bearing & collar for jack shaft203and early differentials205 7/8 pillar bearing and housing14 t, 7/8" sprocket for jack shaft206and early differentialsHydrostat two wheel driveItemDescriptionRear wheel, used from 1991 to143present, use hub #146Rear wheel used from 1983 to143B1991, use nub #146A144 Locking collar for rear axle145 Sealed bearing for rear hub146 Hub, used from 1991 to present146A Hub, used from 1983 to 1991147 54 t sprocket, 5 boltMachine washers, specify 10,15014, 18 gauge152 54 t sprocket, 3 hole, used with7/8" differentials184 Short shift arm185 Hydro spring, 2 used187 Hydro fan188 Hydrostat190 Hydro reservoir191 10 t hydro sprocket192 Hydro input pulley196 Lock out lever for K and Magnum197 Lock out lever for Command199 Hydro base200 Flat chain idler7/8" bearing & collar for jack shaft203and early differentials204 7/8" bearing flange14 t, 7/8" sprocket for jack shaft206and early differentials210 Stewart differential, 3/4"211 Differential base, specify mower212 36 t sprocket213 14 t 3/4" sprocket214 3/4" bearing and collar215 3/4" bearing flange315 Battery box340 See chain chart, chain by the inchPrices subject to change without noticePage 7

SLIDING CUTTER HUBSRoller BearingsSealed Bearings24”30” & 36”30” & 36”Sliding cutter hub assemblyassembly24”Stationary cutter hubBlade numbers:24”-32030”-32136”-3228

Sliding cutter hubs30"-36"Cutter hub with roller bearings24" Cutter hub with roller bearingsItem # DescriptionItem # Description231 Jam nuts, 2 used220 Jam nuts, 2 used232 Short spacer228 Weed deflector236 Weed deflector249 Short spacer240 Top seal250 Top seal241 Flinger251 Roller bearing242 Roller bearing252 Bearing cup243 Bearing cup253 Grease retainer244 Grease retainer254 Backing ring245 Backing ring255 Lower seal246 Lower seal256 Cutter hub shaft, 30"-36"247 Cutter hub shaft, 24"262 Complete assembly, w/sealed brgs24" Cutter hub with sealed bearingsItem # Description231 Jam nuts, 2 used232 Short spacer233 Sealed bearing234 Long spacer235 Cutter hub shaft, 24"236 Weed deflector238 Shell and plate326 5/16"x1 1/2" grade 2 bolt30"-36" Cutter hub with sealed bearingsItem # Description220 Jam nuts, 2 used221 Short spacer222 Sealed bearing223 Long spacer225 Cutter hub shaft, 30"-36"228 Weed deflector263 shell and plate323 3/8"x1 1/2" grade 2 boltParts for sliding cutter hubsItem # Description100 Handle grip237 Cutter hub assembly, 24"239 Throw out lever, 24"257 Throw out lever, 30"-36"258 Adjustment joint259 Cutter hub hold downs, pair260 Cutter hub spacers, pair261 Cutter hub belt carrier, specify size262 Cutter hub assembly, 30"-36"274 24" cutter hub pulley275 30" cutter hub pulley276 36" cutter hub pulleyStationary cutter hubsItem # Description220 Jam nuts, 2 used221 Short spacer222 Sealed bearing223 Long spacer224 Shell and plate225 Cutter hub shaft, 30"-36"226 Cutter hub assembly227 Adjustment bolt228 Weed deflector275 30" cutter hub pulley276 36" cutter hub pulley323 3/8"x1 1/2" grade 2 bolt324 1/2"x1" bolt, used on KC series only325 Blade bushing for KC seriesBladesItem # Description320 24" blade321 30" blade322 36" bladeCutter hub assemblies do not come with hold downs, spacers, pulleys, weed deflectors, adjustmentjoints, blade bolts, etc.Prices subject to change without noticePage 9

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Ite m D e s criptionR EAR TIR ES, HUB S, SPR OCKETS140 16-6.50x8 turf tire141 16-650x8 Bar grip tire142 16-650x8 tube143 16-650x8 wheel143A Turf tire & wheel, #140 & #143143B Dico wheel144Locking collar for rear axle145Sealed wheel bearing146Rear wheel hub146A Dico hub147 54 tooth rear drive sprocket, 5 bolt148Rear axle, specify length and holes if needed149Rear axle clamp150M achine Bushings, specify 10, 14, or 18 gauge151 O ne peice rear wheel, 16-6.50x8 includes bearings,dust caps152 54 tooth sprocket for #151, specify 3 or 6 bolt15370 tooth sprocket, for single wheel drive154 15 oz of tire sealant, installed in new tires156Exchange 2 turf treads for 2 bar grips, on a new mowerELECTR ICAL160 clutch switch,161K ey switch162Ignition keys163relayPage 11164Wiring harness without relay165Wiring harness with relayPrice 31.79 41.70 8.02 34.19 64.46 34.46 3.22 7.06 53.26 52.00 22.58 17.70 4.89 0.54 43.18 27.52 47.31 6.52 28.16 12.72 23.79 1.70 13.08 18.18 27.34

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ItemDescription23924" throw out lever240Top closure, (dust seal), 24"24124" Top and bottom flinger242Top & bottom roller bearing for 24" cutter hub243Bearing cup, 24"24424" grease retainer24524" Backing ring246Lower cutter hub seal, 24"24724" cutter hub shaft for roller bearings30"-36" SLIDING CUTTER HUB PARTS249Short spacer for 30"-36" sliding cutter hub250Top cutter hub seal, 30"-36"251Cutter hub roller bearing, 30"-36"252bearing cup, for 30"-36" cutter hub253grease retainer 30"-36" cutter hub254Backing ring for 30"-36" bearing cup255Lower cutter hub seal, 30"-36"256Sliding cutter shaft, for roller brgs, 30"-36"257Throw out lever, 30"-36"258cutter hub adjustment joint259Cutter hub hold down, pair260Cutter hub spacer, pair261Cutter hub belt carrier, specify 24", 30" or 36"262Sliding cutter hub assembly, 30"-36" w/sealed brgs26330"-36" sliding cutter hub shell and platePage 13PULLEYS270Clutch pulley, 3 1/2" bolt patternPrice 24.39 2.81 3.15 12.28 5.86 21.94 2.24 10.81 36.50 3.17 7.29 8.46 5.15 11.72 2.03 7.06 54.72 24.29 11.92 14.72 9.67 10.73 102.70 37.43 39.81

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Ite mD e s cription30", 36" jack shaft to rear wheel------------48.5"24", 30", 36" hydro to differential-----------30.5"24", 30", 36" differential to rear wheel------41.5"340Roller chain, price per inch3411/2 link342master linkCOM M AN D PARTS350Command air filter, comes with precleaner351Command precleaner, no longer available352Command flywheel fan353Command flywheel screen354Command gas cap35513 hp command motor, w/muffler and guard35615 hp Command motor, w/muffler and guard357Muffler kit for 13hp Command358Muffler kit for 15hp Command359Muffler guard, fits both engines360Command oil filter361Command and Magnum solenoid362Command starter363Command fuel pump364O il drain valveM AGN UM PAR TS380Magnum air filter and precleanerPage 15382flywheel fan, magnum383bolts for mag fanPrice 18.91 11.90 16.19 0.39 1.20 1.20 10.95 13.70 4.72 13.82 1,144.06 1,216.45 101.98 101.98 44.84 8.99 22.40 140.41 30.53 6.98 10.12 24.88 0.79

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SERVICE AND ADJUSTMENTSCommand Motors:Air filter and precleaner:In dirty conditions, clean and oil precleaner on a daily basis and replaceair filter every 100 hours or as needed.Engine Oil:Kohler recommends the use of 10w-30w oil in the Command engines, the engine oil should be changed every 100 hours of operation, and the oil filter at least every 200 hours, if not more often.Magnum and K series motors:Air filter and precleaner:In dirty conditions, clean and oil precleaner on a daily basis and replaceair filter every 100 hours or as needed.Engine oil:Kohler recommends the use of 30wt oil in the Magnum and K series motors,the engine oil should be changed every 100 hrs of operation, if not moreoften.All engines:The engine should be cleaned with an air gun on a regular basis. There isa plug located on the flywheel side of the engine , in the top left handcorner. This plug may be removed so an air nozzle can be used to cleanthe engine fins. The use of water is not recommended as it will cause thedirt to stick to the fins, causing the engine to over heat.Hydrostat:The unit should be kept clean, this helps the cooling of the unit, but becareful in using a high pressure washer, this can force water into thereservoir and cause internal problems, also never operate unit without thecooling fan installed.To place hydrostat in neutral position: On the back of the hydrostatis a red lever, with the lever in the down or the back position, (depending on which model you have) the mower may be moved around without theengine running. The normal position is the up or forward, in this position the mower will move when the foot pedal is activated. The lever mustbe in the extreme up or forward position when operating the mower, otherwise damage may occur to the hydrostat unit. For safety reasons nevertry to move the lever with the engine running as this could resultin personal injury.Hydrostat oil: There are two rings on the plastic reservoir on top of theunit. The bottom line is the cold oil level, the top is the hot oillevel. If oil is needed, use 20 wt motor oil, do not use a multi-viscosity oil. The oil should be changed every 100 hours or once a season.To change the hydrostat oil: Clean all dirt and grease from the unitPage 17

and the reservoir. Remove the hex-head plug from the bottom of the unitand remove the reservoir by turning it clockwise. After the oil hasdrained, flush the unit with clean solvent. Allow all solvent to drainout, then replace the hex-headed plug. Fill with clean 20 wt motor oil tothe bottom of the threads of the reservoir. Replace reservoir, fill tothe cold level line, check oil level after one hour of running. The filter in the bottom of the reservoir is very important, all warranty is voidif removed.To adjust the foot pedal: The reach rod may be screwed in or out tochange the position of the pedal.If mower creeps when foot is removed from the foot pedal: On thebottom of the hydrostat is located two springs, on the front spring is anadjustment bolt. If the mower creeps forward, loosen the spring, if mowercreeps backward, tighten the spring.Belt tensions: Both belts should have, at the midpoint, approximately 3/4" deflection, damage may occur if either belt is over tightened, this inturn will void the warranty.To adjust the cutter hub belt: Loosen the four bolts that hold the hub,tighten the adjustment bolt until the belt has the correct tension,tighten the hold down bolts. When replacing the cutter hub belt, makesure that the belt is installed so that the blade turns clockwise. Thebelt is installed properly when the belt leaves the cutter hub pulley onthe side nearest the hydrostat and goes to the bottom of the clutch pulley, see picture on page 4.To adjust the hydro belt: Loosen the cutter hub belt by loosening thefour bolts that hold the cutter hub and the cutter hub adjustment bolt.Loosen the four bolts that hold the motor to the deck, and slid the motorto the rear to tighten the belt to the correct tension and tighten themotor bolts down. Do not over tighten the hydrostat belt, this canresult in damage to the hydrostat unit! Tighten the cutter hub beltas outlined above.Sharpening or replacing the blade: Raise the front of the mower andblock it so that it can not fall on you. The blade is held on by two 3/8"x 1 1/2", (for threaded blocks) or 3/8" x 1 3/4", (for unthreadedblocks) grade 2 bolts, and 1/2"x 1 1/4" bolt with spacer, remove allthree. Between the blade and the shaft is the weed deflector, this keepstwine and wire from wrapping around the shaft, make sure that weed deflector is in place when you reinstall the blade. If the blade bolts havebeen sheared off, or the blade has hit something, make sure toretorque the clutch bolt to 50 ft/lbs, see page 4 for location.Adjusting cutting height: There is a locking collar (#127) on the front18

wheel, slide this collar to the desired height. If you have an anti-scalpwheel installed, you may need to adjust it at this time.Positioning the lift pedal: Slide the clamp on the handle bar up ordown to position the lift pedal in the desired position. Be careful notto slide the clamp to high, this will cause the cable to carry the weightof the deck and will eventually break the cable.If the mower is cutting uneven side to side: Check the air pressurein the tires, 18 PSI is recommended. If the tire pressure is okay, placethe mower on level ground. With the engine off, turn the blade so thatit is 90 degrees to the line of travel. On one side of the blade, measurefrom the tip to the ground. Rotate the blade half a turn and measure fromthe same spot on the blade to the groung again. If there is a difference,loosen the four bolts that hold the cutter hub in place, place a shim onthe two bolts that are on the side that has the shortest measurement. Theshim should go between the deck and the cutter hub. Tighten the fourbolts and repeat the measurements.Grease zerks: There are three zerks on the newer mowers, one on the differential that should be greased every 100 hrs, one on the front wheel hubthat should be greased every 15 hrs and one on the front fork housing thatshould be greased every 15 hours. On the older mowers, the rear wheelsmay have zerks on the hubs, these should be greased every 15 hrs, the cutter hub may also have a zerk that should be greased on a daily basis.If you remove any guards or shields make sure that they are properly installed before operating the mower. Always disengage mowerand wait for blade to stop before dismounting mower. Never makeany adjustments or try to work on mower while engine is running.Always check area to be mowed for foreign objects before mowing.Never carry passengers.Warranty: Applies to the original purchaser, is nontransferable.The mower deck is warranted for five years from date of purchase againstflaws or defects in material or workmanship. Our warranty does not coverthe motor, hydrostat, differential, battery, clutch or tires. These arecovered by the respective manufacture, as follows:Motor: Limited 2 year, see motor owners manual, by Kohler.Hydrostat: limited 1 year from date of purchase.Clutch: Limited 1 year by Warner Electric.Battery: Prorated by manufacture.Differential: 90 days, by the manufacture.Tires: warranty by the manufacture.All other parts are warrantied for 1 year from date of purchase, againstbreakage due to normal usage.How to handle warranty claims on all parts, including motor, hydrostat,clutch, battery, differential, tires, etc.Included in this manual are warrantysheets, fill them out and sendPageclaim19

Painted mower deck, specify mower 302 Anti-scalp wheel assembly 310 Goose neck 303 Scalp wheel 311 Grill Pipes 309 Painted mower deck, specify mower 315 Battery box 312 Seat stand 316 Battery hold down strap 315 Battery box 317 Battery hold down bolt, 2 used 316 Battery hold down strap 4

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