Series 3000A Fiberglass Pipe And Fittings

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Bondstrand Product DataFIBERGLASS-COMPOSITE PIPE GROUPSeries 3000A FiberglassPipe and Fittingsfor general oilfield serviceUses and applicationsBrine and brackish waterFrac source and flowback waterOilfield gathering and transmission linesPotable waterSource and recycle waterSump dischargeWater mainsWater treatmentListingsMIL-P-29206A for jet fuels and petroleum liquids.PerformanceWorking pressure to 450 psig depending on pipe size.No thrust blocks are required at rated system pressure for most buried pipingconfigurations and most soil conditions. Thrust blocks may be required for 14 and 16inch Bondstrand 3000A. For above-ground use, consult Ameron Fiberglass PipeDivision.Temperatures to 210 F (99 C) maximum.Full vacuum capabilities when buried and properly backfilled. For above-ground use,refer to collapse pressures listed below under pipe pressure performance.Recommended burial depth: 3 to 25 feet.Recommended for water, waste water (p H 1 to 12), moderately corrosive liquids andmild chemicals. Consult Ameron corrosion guide FP132 or Ameron ApplicationsEngineering for recommendations for your particular application.Bondstrand Series 3000A is available with the patented Pronto-Lock andPronto-Lock II mechanical joining systems and may be used to temperatures as highas 210 F (99 C).ISO-9001Individual system components may not have the same ratings as the pipe.Refer to the detailed product information for the specific components todetermine the pressure rating for the system as a whole.CERTIFICATED FIRMFP1065 (10/11)

CompositionPipeFilament-wound fiberglass reinforced epoxy pipe with integral epoxy liner andexterior coating.NominalPipe Size(in)(mm)2-650 - 1508 - 16 200 - 400ASTM Designation(D2310)RTRP 11FXRTRP 11FX(D2996)RTRP 11FX-5430RTRP 11FX-3210Fittings2 to 6-inchCompression-molded fiberglass reinforced epoxy elbows and teesFilament-wound and/or mitered crosses, wyes, laterals and reducers8 to 16-inchFilament-wound fiberglass reinforced epoxy elbowsFilament-wound and/or mitered crosses, wyes, and lateralsContact-molded reducersFlangesFlange rings:Molded or filament-wound fiberglassStub ends:Molded or centrifugally cast fiberglassBlind flangesCompression-molded fiberglass or epoxy-coated cast iron or steel.O-ringsBuna-N standard.Other materials available on request.AdhesiveAmeron two-part epoxy adhesive for field fabrication.(consult Ameron for specifications)Joining systems2 to 6-inchPronto-Lock mechanical coupling.U.S. Patent No. 3,784,239.8 to 16-inchPronto-Lock II mechanical coupling.U.S. Patent No. 4,014,568.2 to 16-inchBell and spigot taper/taper adhesive-bonded joint.Pipe lengthsStandard 20 and 39-ft random lengths.Other lengths available on request.2

Typical pipedimensions andweightsNominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 400Pipe OutsideDiameter1(in) 32414.4436716.50419Pipe InsideDiameter(in) (mm)2.22563.31844.33 1106.40 1628.30 21110.41 26412.30 31214.01 35616.02 407Wall ThicknessTotalStructural(in) (mm) (in) (mm)0.080 1.8 0.073 1.60.086 2.1 0.079 1.80.087 2.2 0.080 1.90.120 3.0 0.113 2.70.150 3.8 0.125 3.20.175 4.4 0.150 3.80.200 5.1 0.175 4.40.215 5.4 0.190 4.80.235 6.0 0.210 5.31) Typical outside diameters of 2 through 12-inch pipe are within API, ASTMand ANSI fiberglass and steel pipe dimensions.NominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 400Typical pipeperformanceNominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 2.00TaperLength(in) 9StaticPressure Rating(psig) PipeWeight(lb/ft) 9.107.5 11.159.4 14.00UltimateCollapse Pressure2UltimateInternal Pressure1 80 F 27 C 210 F 99 C(psig)(bar)(psig) (bar)(psig) (bar)320021514510.0 690060100.77.50.590060100.77.50.51) Quality control minimum2) For vacuum service above ground in sizes 8 inches and above consult Ameron.3

Fittings pressure ratingsNominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 400Elbows and 01015010150101501015010Blind 587557551) Ratings shown are for 90 and 45 elbows. Ratings in 8 to 16-inch sizes are alsoapplicable to elbows of other angles.NominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 400Typical 203002015010-Pipe PropertyThermal conductivityCoefficient of thermalexpansion (linear)(2 - 6 inch)(8 - 16 inch)UnitsBtu in/(hr ft2 F)W/m C10-6 in/in/ F10-6 m/m/ C10-6 in/in/ F10-6 m/m/ CFlow coefficientHazen-WilliamsAbsolute roughness10-6 ft10-6 mSpecific gravity—-Barcol HardnessImpressor 934-11) Ameron test method.4Laterals, Wyesand 583—1.8165

Typical mechanicalpropertiesPipe Property1UnitsTensile strengthLongitudinalCircumferentialTensile modulusLongitudinalCircumferentialCompressive strengthLongitudinalCompressive modulusLongitudinalLong-term hydrostaticdesign basisStaticCyclicPoisson’s ratio3nyxnxyValue(2 - 6 in) (8 - 16 in)MethodASTMATM2103 psiMPa103 106 psiGPa106 3 psiMPa35.024020.0138—142106 psiGPa3.020.61.510.3—142103 psiMPa103 92(B)—D2992(A)—————1) Based on structural wall thickness.2) Ameron test method.3) The first subscript denotes the direction of contraction and the second that of the applied stress.x denotes longitudinal direction.y denotes circumferential direction.NominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 400Change in LengthDue to Pressure1(in/100 ft/100 psi) 14371.2014501.2615231.311583StiffnessFactor2(lb in3/in2) (N 20002251) In an unrestrained system due to pressure effects alone.2) At 5% deflection.5

Support spacingValues are based on a 1/2-inch (12 mm) deflection at midspan.NominalPipe Size(in) (mm)23468101214165080100150200250300350400Single Span1Gases1.0031.25(ft) (m) (ft) (m) (ft) (m)14.4 4.417.7 5.420.0 6.124.9 7.623.8 7.326.9 8.229.3 8.931.3 9.533.5 82.83.23.54.24.04.54.85.15.4Continuous Span2Gases1.001.25(ft) (m) (ft) (m) (ft) 819.721.923.725.026.64.24.85.26.36.06.77.27.68.11) For fluid temperatures above 78 F (25 C), the span lengths decrease by 0.2 in/ F (9 mm/ C).2) For intermediate spans. End spans may be calculated by multiplying the single span length by 1.8.3) Fluid specific gravity.Bending radiusNominalPipe Size(in) (mm)2503804 1006 1508 20010 25012 30014 35016 30091350107400123450137500152MaximumDeflectionper 39-ft Joint(deg)3022015107 2 936 2 85 2 74 2 63 2 5MinimumLength Requiredfor 10 Change(ft)(m)1324206278401257 - 13 444 1267 - 13 541680 - 13 6720100 - 13 8727133 - 13 120371) At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend pipe untiladhesive has cured.2) 2 - 6 inch: pipe only.3) 8 - 16 inch: pipe deflection plus 2 Pronto-Lock II coupling deflection.4) 8 - 16 inch: pipe minimum minus 13-ft (4 m) effect of Pronto-Lock II coupling deflection.6

Bondstrand Guide SpecificationPipe constructionPipe—The structural wall of fiberglass pipe in 2 through 16-inch nominal pipe sizes shallbe constructed of continuous glass fibers wound in a matrix of aromatic amine curedepoxy resin in a dual angle pattern that takes optimum advantage of the tensilestrength of the filaments. Pipe produced by filament-winding shall have a smoothouter surface with an outside diametral tolerance not exceeding 1.0%. The pipeshall incorporate an integral liner with a nominal thickness of 0.010 0.005 inches for2 through 6-inch nominal sizes and 0.020 0.005 inches for 8 through 16-inchnominal sizes. The pipe shall be manufactured in accordance with ASTM StandardD2996 for filament-wound reinforced thermosetting resin pipe (RTRP). Whenclassified under ASTM Standard D2310, the pipe shall be Type 1, Grade 1, and ClassF for 2 through 16-inch nominal pipe sizes.Pipe shall be provided in standard lengths up to 40 feet, and shall be available in 60-ftlengths on special request to minimize the number of field joints for rapid installation.Pressure rating—Pipe in 2 through 16-inch sizes shall be rated for a minimuminternal pressure of 150 psig at 210 F. In 2 through 10-inch sizes the pipe shall havea full vacuum capability at 80 F when installed above ground.Fittings constructionFittings in 8 through 16-inch nominal sizes shall be filament wound and incorporate aresin-rich liner of equal or greater thickness than the pipe liner and shall beconstructed of the same glass and resin type for corrosion and abrasion resistanceequal to that of the pipe. Fittings in 2 through 6-inch nominal sizes may becompression molded from glass and resins similar to those used in the pipe. Contactmolded, sprayed-up or hand laid-up fittings shall not be permitted.Pipe and fittings shall be joined using bell and spigot taper/taper adhesive-bondedjoints or mechanical screw-on type joints with O-ring seals inside the bell for rapidinstallation.Physical andmechanicalrequirementsValues for physical and mechanical properties shall be no less than 95% of thoseshown tabulated above under TYPICAL PHYSICAL PROPERTIES and TYPICAL MECHANICALPROPERTIES.WorkmanshipThe pipe and fittings shall be free from all defects, including delaminations,indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which, dueto their nature, degree or extent, detrimentally affect the strength and serviceability ofthe pipe or fittings. Pigments or dyes may be used in the resin as long as the productis sufficiently translucent to verify the structural integrity of the structural wall. Thepipe and fittings shall be as uniform as commercially practicable in color, density andother physical properties.TestingQuality control testing—Samples of pipe and fittings shall be tested at randombased on standard quality control practices to determine conformance of thematerials to the following ASTM guidelines for testing fiberglass pipe products: ASTMD1599, D2105, D2925, D2992A or D2992B. Test samples may be hydrostaticallytested by the manufacturer to 1.5 times the pressure rating for signs of leakage.MarkingEach component shall be marked to show the followingManufacturer’s name and addressNominal pipe sizeHydrostatic test pressure (if so ordered)Date and shift of manufacture (pipe only)7

Conversions1 psi 6895 Pa 0.07031 kg/cm21 bar 105 Pa 14.5 psi 1.02 kg/cm21 MPa 106 Pa 145 psi 10.2 kg/cm21 GPa 109 Pa 145,000 psi 10,200 kg/cm21 in 25.4 mm1 ft 0.3048 m1 lb in 0.113 N m1 in4 4.162 x 10-7m4 C 5/9 ( F - 32)Important NoticeGroup HeadquartersAmeron International CorporationFiberglass-Composite Pipe Division9720 Cypresswood Drive, Suite 325Houston, Texas 77070 U.S.A.Phone: 1 832 912 8282Fax: 1 832 912 9393This literature and the information and recommendations it contains are based on data reasonably believed to bereliable. However, such factors as variations in environment, application or installation, changes in operatingprocedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy orcompleteness of the recommendations or information contained herein. Ameron assumes no liability whatsoeverin connection with this literature or the information or recommendations it contains. Product specifications aresubject to change.North AmericaAmeron International Corporation1004 Ameron RoadP.O. Box 878Burkburnett, Texas 76354U.S.A.Phone: 1 940 569 1471Fax: 1 940 569 2764www.ameron-fpg.comCentron International600 FM 1195 SouthMineral Wells, Texas 76068U.S.A.Phone: 1 940 325 1341Fax: 1 940 325 9681Email: info@centrongre.comEuropeAmeron B.V.Fiberglass-Composite PipeP.O. Box 64190 CA GeldermalsenThe NetherlandsPhone: 31 345 587 587Fax: 31 345 587 561Email: info@ameron-fpg.nlAsia & Middle EastAmeron (Pte) Ltd.No. 7A, Tuas Avenue 3JurongSingapore 639407Phone: 65 6861 6118Fax: 65 6862 1302/6861 7834Email: info@ameron.com.sgSouth AmericaAmeron BrasilIndustria e Comercio de Tubos LtdaRua Aurora Maria da Conceição, 958Santa Cruz, BetimMinas Gerais CEP: 32.530-050BrazilPhone: 55 31 3326-6900 2011 Ameron FP1065 (10/11) Printed in U.S.A.

Bondstrand Product DataFiberglass-Composite Pipe Groupwith guide specificationSeries 3200A FiberglassPipe and Fittingsfor general oilfield serviceUses and applicationsBrine and brackish waterGeneral service Class 200 pipingPotable waterSource and recycle waterSump dischargeWater mainsWater treatmentBondstrand Series 3200A is used for general oilfield service. The following itemsare available.12 to 16-inch pipe with Pronto-Lock II mechanical coupling12 to 16-inch fittingsPipe and fittings with bell and spigot ends are available on special order.PerformancePipe and fittings are rated at 200 psig.Operating plus surge pressures to 1.5 times rated operating pressure occurringthree times or less per 24-hour period.No thrust blocks are required at rated system pressure for most buried pipingconfigurations and most soil conditions.Temperatures to 150 F (66 C) maximum. Sub-zero temperatures will not affect thephysical properties.Vacuum to -14.7 psig when buried and properly backfilled. For aboveground use,refer to collapse pressures listed below under TYPICAL PIPE PERFORMANCE.Recommended burial depth: 3 to 25 feet.Recommended for water, waste water (pH 1 to 8.5) and mild chemicals. ConsultBONDSTRAND CORROSION GUIDE, FP132 or contact Ameron for recommendations foryour particular application.Individual system components may not have the same ratings as the pipe. Refer tothe detailed product information for the specific components to determine thepressure rating for the system as a whole.FP1041 (10/10)

CompositionPipeFilament-wound fiberglass reinforced epoxy pipe with integral epoxy liner andexterior coating.NominalPipe Size(in)(mm)12 - 16 200 - 400ASTM Designation(D2310)RTRP 11FX(D2996)RTRP 11FX-4420Fittings12 to 16-inch:Filament-wound fiberglass reinforced epoxy elbowsMitered tees, crosses, wyes, and lateralsFlangesMolded or filament-wound fiberglass flange ringsMolded or centrifugally cast fiberglass stub endsBlind flangesCompression-molded fiberglass or epoxy-coated cast iron or steelO-ringsBuna-N standard; other materials available on requestAdhesivePSX 20 two-part epoxyJoining systems12 to 16-inch:Pronto-Lock II mechanical couplingU.S. Patent No. 4,014,568.12 to 16-inch:Bell and spigot taper/taper adhesive-bonded jointPipe lengthsStandard 39-ft random lengthsOther lengths available on requestFittings2Elbows:12 - 16 inch90 60 45 30 221 2 111 4 Cast iron pipe end (CIPE) adaptersTeesFlanges Blind flangesConcentric reducersSleeve couplingsFor fittings dimensions, refer to the most recent release of Ameron product data sheetFITTINGS 8 THROUGH 16-INCH, FP101.

Typical pipe dimensionsNominalPipe Size(in) (mm)12 30014 35016 400Pipe OutsideDiameter(in) (mm)12.7132314.4536716.52420NominalPipe Size(in) (mm)12 30014 35016 400TaperAngle(deg)2.002.002.00Pipe InsideDiameter(in) (mm)12.31 31314.03 35616.06 408TaperLength(in) (mm)3.6914.21074.7119Typical pipe performanceNominalStaticPipe Size Pressure Rating(in) (mm) (psig) (bar)12 30020013.614 35020013.616 40020013.6Wall ThicknessTotalStructural(in) (mm) (in) (mm)0.200 5.1 0.175 4.40.210 5.3 0.185 4.70.230 5.8 0.205 5.2PipeWeight(lb/ft) (kg/m)6.19.107.5 11.159.4 14.00Ultimate1Ultimate2Internal Pressure nnCollapse PressurePipeCoupling3 80 F 27 C 150 F 66 C(psig)(bar) (psig)(bar) (psig) (bar)(psig) (bar)1200 80800 5512 0.890.61200 80800 5510 0.77.5 0.51200 80800 5510 0.77.5 0.51) Quality control minimum2) For vacuum service above ground in sizes 12 inches and above consult Ameron.3) Pronto-Lock II mechanical couplingTypical mechanicalpropertiesPipe Property1Tensile strengthLongitudinalCircumferentialTensile modulusLongitudinalCircumferentialCompressive strengthLongitudinalCompressive modulusLongitudinalLong-term hydrostaticdesign basisStaticCyclicPoisson’s ratio3V yxV xyUnitsValueMethodASTMATM2103 psiMPa103 psiMPa35.024070.0480D2105161D1599151106 psiGPa106 psiGPa3.020.64.229.0D2105161——103 psiMPa35.0240—142106 psiGPa3.020.6—142103 psiMPa103 ��————1) Based on structural wall thickness.2) Ameron test method.3) The first subscript denotes the direction of contraction and the second that of the applied stress.x denotes longitudinal direction.y denotes circumferential direction.3

Typical mechanicalproperties (cont.)NominalPipe Size(in) (mm)12 30014 35016 400Change in LengthDue to Pressure1(in/100 ft/100 psi) (lb in3/in2) (N m)1250140160018020002251) In an unrestrained system due to pressure effects alone.2) At 5% deflection.Typical physicalpropertiesPipe PropertyUnitsValueBtu in/(hr ft2 F)W/m CThermal conductivityCoefficient of thermalexpansion (linear)1.70.2510-6 in/in/ F10-6 m/m/ CFlow coefficientHazen-WilliamsAbsolute roughness10-6 ft10-6 mSpecific gravity—-Barcol HardnessImpressor 5——D792—D2583—1.81651) Ameron test method.Support spacingValues are based on a 1 2-inch (12 mm) deflection at midspan.NominalPipe Size(in) (mm)12 30014 35016 400Single Span1Gases1.0031.25(ft) (m) (ft) (m) (ft) (m)31.5 9.6 17.9 5.5 17.1 5.233.6 10.2 18.9 5.7 18.0 5.533.5 11.0 20.1 6.1 19.1 5.8Continuous Span2Gases1.001.25(ft) (m) (ft) (m) (ft) (m)47.1 14.3 26.8 8.2 25.5 7.850.3 15.3 28.3 8.6 26.9 8.253.9 16.4 30.0 8.5 28.5 8.71) For fluid temperatures above 78 F (25 C), the span lengths decrease by 0.2 in/ F (9 mm/ C).2) For intermediate spans. End spans may be calculated by multiplying the single span length by 1.8.3) Fluid specific gravity.Bending radiusNominalPipe Size(in) (mm)12 30014 35016 aximumMinimumDeflectionLength Requiredper 39-ft Jointfor 10 Change(deg)(ft)(m)5 2 780 - 13 67204 2 6 100 - 13 87273 2 5 133 - 13 120371) At rated pressure. Sharper bends may create excessive stress concentrations. Do not bend pipe untiladhesive has cured.Recommendedclamp widthWhen axial movement of the pipe is anticipated, a soft rubber pad should be placedbetween the clamp and the pipe. Support clamps should extend at least 120 aroundthe pipe.NominalPipe Size(in) (mm)12 30014 35016 4004ClampWidth(in)3.54.04.0(mm)90100100

Guide SpecificationGuide specificationThis specification covers approval, performance, materials and physical propertiesrequirements for general oilfield service piping in 12 though 16-inch nominal pipesizes at operating temperatures to 200 F.Performance requirementsPipe, fittings and other components furnished under this specification shall be ratedfor service to 200 psig at 200 F. All components shall be rated at or above thedesign pressure of the system.When classified in accordance with ASTM standards, the pipe shall meet thefollowing cell limits:NominalPipe SizeASTM D

Pipe Size ASTM Designation (in) (mm) (D2310) (D2996) 2 - 6 50 - 150 RTRP 11FX RTRP 11FX-5430 8 - 16 200 - 400 RTRP 11FX RTRP 11FX-3210 Fittings 2 to 6-inch Compression-molded fiberglass reinforced epoxy elbows and tees Filament-wound and/or mitered crosses, wyes, laterals and reducers 8 to 16-inch Filament-wound fiberglass reinforced epoxy elbows Filament-wound and/or mitered crosses, wyes .

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