Bondstrand Series 3000A Fiberglass Pipe For General .

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Bondstrand Series 3000A Fiberglass Pipefor General Industrial ServiceUses andApplicationsPerformance Alcohol solutionsBoiler feed waterBridge, roof and floor drainsBrine and brackish waterChemical process pipingCooling waterDemineralized waterFuel oil pipingGeneral service pipingMild chemicalsMunicipal waste Oilfield pipingPotable water - NSF 61 ListedPower plant, steel mill and industrial plantpipingSewer lines and sewer force mainsSource and recycle waterSump dischargeVent linesWater mainsWater treatmentWorking pressure to 450 psig depending on pipe size.No thrust blocks are required at rated system pressure for most buried piping configurations and most soilconditions.Temperatures to 210 F (99 C) maximum.For above ground use, refer to collapse pressures listed below under pipe pressure performance.Recommended burial depth: 3 to 25 feet.Recommended for water, waste water (pH 1 to 12), moderately corrosive liquids and mild chemicals.Consult corrosion guide or Applications Engineering for recommendations for your particular application.Individual system components may not have the same ratings as the pipe. Refer to the detailedproduct information for the specific components to determine the pressure rating for the system asa whole.CompositionPipeFilament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and exterior coating.Pipe SizeinASTM DesignationmmD2310D29962-650 - 150RTRP-11FURTRP-11FU1-64308 - 16200 -

Fittings2 to 6 inchCompression-molded fiberglass reinforced epoxy elbows and teesFilament-wound and/or mitered crosses, wyes, laterals and reducers8 to 16 inchFilament-wound fiberglass reinforced epoxy elbows. Filament-wound and/or mitered crosses, tees,wyes, and laterals.Contact-molded reducersFlangesFlange rings:Molded or filament-wound fiberglassStub Ends:Molded or centrifugally cast fiberglassBlind FlangesCompression-molded fiberglassTwo-part epoxy adhesive for field fabrication. (Consult NOV Fiber Glass Systems for specifications.)Joining Systems2 to 16 inchBell and spigot taper/taper.Pipe LengthsStandard 20 and 39 ft. random lengths.Other lengths available on request.2

Typical Pipe Dimensions and WeightsNominalPipe Size(1)OutsideDiameter(1)Wall ThicknessInside 105.3Typical outside diameters of 2 through 12 inch pipe are within API, ASTM and ANSI fiberglass and steel pipe dimensions.NominalPipe SizeTaperAngleTaper LengthPipe 164002.004.71199.4014.00Typical Pipe PerformanceNominalPipe SizeStatic Pressure(3)UltimateRating at 150 F Internal Pressure(1)Ultimate Collapse Pressure(2)80 F27 C210 F99 74952141.0130.9(1)Quality control minimum(2)For vacuum service above ground in sizes 8 inches and above consult NOV Fiber Glass Systems.(3)At 210 F, derate 2”-6” sizes by a factor of 0.73 and 8”-16“ sizes by a factor of 0.63. Linearly interpolate derating factors fortemperatures between 150 F and 210 F.3

Fittings Pressure Ratings(3)NominalPipe SizeFlanges(2)Blind 1420014NominalPipe Size(1)TeesElbows(1)AdaptersLaterals, Wyesand 1501050316400––––15010503Ratings shown are for 90 and 45 elbows in 2 to 16 inch sizes. Ratings in 8 to 16 inch sizes are also applicable to elbows ofother angles.(2)ANSI B16.5 Class 150 psig bolt pattern.(3)At 210 F, derate 2”-6” sizes by a factor of 0.73 and 8”-16“ sizes by a factor of 0.63. Linearly interpolate derating factors fortemperatures between 150 F and 210 F.Typical Physical Properties(Biaxial Reinforcement Structure Wall)Pipe PropertyThermal conductivityUnitsValueASTMBtu-in/(h ft F )W/m C1.70.25C17710-6 in/in/ F10-6 cm/cm/ C10 to 1318 to 24D696E228Hazen-Williams150.0—10-6 ft10-6m50.015.0——1.81D7922 Coefficient of thermal expansion linear(2 -16 inch - 77 F to 210 F)Flow coefficientAbsolute roughnessSpecific gravity4

Typical Mechanical PropertiesValuePipe Property(1)Tensile StrengthLongitudinalCircumferentialTensile ModulusLongitudinalCircumferentialCompressive StrengthLongitudinalUnits2 - 6 in8 - 16 inASTM103 psiMPa103 psiMPa35240704832013840276D2105106 psiGPa106 psiGPa3.0214.2292.7193.625D2105D1599(4)—103 psiMPa2516920138—106 psiGPa2.6181.510.3—Static, Hoop Stress95% LCL 20-year Life @150 F/65 C103 psiMPa14. Procedure BCyclic, Hoop Stress95% LCL 20-year Life @75 F/24 C103 psiMPa6.947.46.947.4D2992 Procedure A————Compressive ModulusLongitudinalLong-Term Hydrostatic Design Basis(3)Poisson’s Ratio(2)νyxνxy(1)Based on structural wall thickness, at room temperature unless noted.(2)The first subscript denotes the direction of applied stress and the second subscript the measured strain contractionx denotes longitudinal direction.y denotes circumferential direction.(3)Test fixtures were free end type (full end thrust on samples)NominalPipe SizeinmmChange in LengthDue to Pressure(1)in/100 ft/100 psiStiffnessFactor(2)mm/10m/10 barlb in3/in2N 97.361,722194.5164000.6227.512,408272.1(1)In an unrestrained system due to pressure effects alone.(2)At 5% deflection.5

Support Spacing(Values are based on a ½ inch (12 mm) deflection at mid span.)(4)Continuous Span(2)Single Span(1)NominalPipe 720.66.357.917.632.810.030.99.4(1)For fluid temperatures above 77 F (25 C) reduce span lengths 0.1-inch/ F (5 mm/ C)(2)Beam fixed at both ends and uniformly distributed loads. Intermediate spans may be calculate by multiplying the singlespan length by 1.2.(3)Fluid specific gravity.Bending Radius(1)NominalPipe Size(1)61.3(3)MinimumBending RadiusMaximumDeflectionper 39-ft JointMinimum LengthRequiredfor 10 464126681At rated pressure. Sharper bends may create excessive stress concentrations.Do not bend pipe until adhesive has cured.

Guide SpecificationPipe ConstructionPipe—The structural wall of fiberglass pipe in 2 through 16 inch nominal pipe sizes shall be constructed of continuous glass fibers wound in a matrix of aromatic amine cured epoxy resin in adual angle pattern that takes optimum advantage of the tensile strength of the filaments. Pipe produced by filament-winding shall have a smooth outer surface with an outside diametric tolerancenot exceeding 1.0%. The pipe shall incorporate an integral liner with a nominal thickness of 0.005,to 0.010 inches for 2 through 6-inch nominal sizes, and 0.025, 0.005 inches for 8 through 16inch nominal sizes. The pipe shall be manufactured in accordance with ASTM Standard D2996 forfilament-wound reinforced thermosetting resin pipe (RTRP). When classified under ASTM StandardD2310, the pipe shall be Type 1, Grade 1, and Class F for 2 through 16 inch nominal pipe sizes.Pipe shall be provided in standard lengths up to 40 feet, and shall be available in 60 ft lengths onspecial request to minimize the number of field joints for rapid installation.Pressure Rating—Pipe in 2 through 16 inch sizes shall be rated for a minimum internal pressure of150 psig at 150 F and capable of 210 F service conditions in accordance with the derating factor.In 2 through 6 inch sizes the pipe shall have a full vacuum capability at 80 F when installed aboveground.FittingsConstructionFittings in 8 through 16 inch nominal sizes shall be filament wound and incorporate a resin-rich linerof equal or greater thickness than the pipe liner and shall be constructed of the same glass andresin type for corrosion and abrasion resistance equal to that of the pipe. Fittings in 2 through 6 inchnominal sizes may be compression molded from glass and resins similar to those used in the pipe.Contact molded, sprayed up or hand laid up fittings shall not be permitted.Pipe and fittings shall be joined using bell and spigot taper/taper joints bonded with epoxy adhesive.Physical andMechanicalRequirementsMeasured values for physical and mechanical properties shall be within 15% of those shown tabulatedabove under Typical Physical Properties and Typical Mechanical Properties.WorkmanshipThe pipe and fittings shall be free from all defects, including delamination, indentations, pinholes,foreign inclusions, bubbles and resin-starved areas which, due to their nature, degree or extent,detrimentally affect the strength and serviceability of the pipe or fittings. Pigments or dyes may beused in the resin as long as the product is sufficiently translucent to verify the structural integrity ofthe structural wall. The pipe and fittings shall be as uniform as commercially practicable in color,density and other physical properties.TestingQuality control testing—Samples of pipe and fittings shall be tested at random based on standardquality control practices to determine conformance of the materials to the following ASTM guidelinesfor testing fiberglass pipe products: ASTM D1599, D2105, D2925, D2992A or D2992B. Test samplesmay be hydrostatically tested by the manufacturer to 1.5 times the pressure rating for signs of leakage.MarkingEach component shall be marked to show the following:Manufacturer’s name and addressNominal pipe sizeHydrostatic test pressure (if so ordered)Date and shift of manufacture (pipe only)7

NSF 61National Oilwell Varco has produced this brochure for general information only, and itis not intended for design purposes. Although every effort has been made to maintainthe accuracy and reliability of its contents, National Oilwell Varco in no way assumesresponsibility for liability for any loss, damage or injury resulting from the use of informationand data herein nor is any warranty expressed or implied. Always cross-reference thebulletin date with the most current version listed at the web site noted in this literature.North America17115 San Pedro Ave. Suite 200San Antonio, Texas 78232 USAPhone: 210 477 7500South AmericaEstrada de Acesso á ZonaIndustrial Portuária de Suape, s/no.Recife, PE, Brazil 55.590-000Phone: 55 81 3501 0023EuropeP.O. Box 6, 4190 CAGeldermalsen, The NetherlandsPhone: 31 345 587 587Asia PacificNo. 7A, Tuas Avenue 3Jurong, Singapore 639407Phone: 65 6861 6118Middle EastP.O. Box 17324Dubai, UAEPhone: 971 4881 2013, National Oilwell Varco. All rights reserved.CI3010 - July 2013

Pipe Size ASTM Designation in mm D2310 D2996 2 - 6 50 - 150 RTRP-11FU RTRP-11FU1-6430 8 - 16 200 - 400 RTRP-11FU RTRP-11FU1-3220. Fittings 2 to 6 inch Compression-molded fiberglass reinforced epoxy elbows and tees Filament-wound and/or mitered crosses, wyes, laterals and reducers 8 to 16 inch Filament-wound fiberglass reinforced epoxy elbows. Filament-wound and/or mitered crosses, tees, wyes .

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1) Minimum wall thickness shall not less than 87.5% of nominal wall thickness in accordance with ASTM D2996. 2) Use these values for calculating longitudinal thrust. 3) No-shave pipe. Typical pipe performance Nominal Pipe Size Internal Pressure Rating1 Collapse Pressure Rating2 Designation in mm Psig MPa psig MPa Per ASTM D2996

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