Bondstrand 4000 Product Data - Milesahead Media

Bondstrand 4000 Product Data(Corrosive Industrial Service)Uses andApplications Acid drainsChemical process pipingCorrosive slurriesFood processingGeothermalNonoxidizing chemicals and acidsListingsMeets USFDA requirements for food processing piping under Federal Regulations21CFR175.105 and 21CFR177.2280 when bonded using Bondstrand PSX 34adhesive.PerformanceWorking pressure from 150 to 300 psig (1.0 to 2.0 MPa) depending on pipe size.Operating temperatures to 250 F (120 C), depending on fluid. Subzerotemperatures will not adversely affect mechanical properties.Excellent corrosion resistance over a wide temperature range. See most recentrelease of Bondstrand Corrosion Guide for specific applications.Does not require thrust blocks at ambient temperatures when properly installed inmost soils.Smooth inner liner (Hazen-Williams C 150) produces extremely low frictional lossfor greater discharge and reduced pumping costs.Individual system components may not have the same ratings as the pipe.Refer to the detailed product information for the specific components todetermine the pressure rating for the system as a whole.CompositionPipeFilament-wound fiberglass reinforced epoxy pipe with nominal 0.050-inch (1.3 mm)resin-rich reinforced liner.NominalPipe SizeASTM DesignationinmmD29962-320-75RTRP 11FE-21114-6100-150RTRP 11FE-21128-16200-400RTRP 11FE-2113www.fgspipe.com fgspipe@nov.com

Joining SystemsQuick-Lock straight/taper adhesive-bonded joint. Integral pipe stop in socketfeatured for predictable, precise laying length.Flanges and flanged fittings.Filament-wound fittingsFurnished with reinforced liner using same materials as pipe.Bondstrand Series 4000filament-wound fittings, pipeand adhesive provide acontinuous liner throughoutthe piping system.TeesCrosses45 lateralsSaddles (no liner)Victaulic adapters (2 to 6 inch)90 and 45 elbowsNipples and couplingsTapered body reducersThreaded adapters (2 to 6 inch)Molded fittings (General Service only)90 and 45 elbowsTeesReducing flanges Reducer bushingsEndcapsPlugsFlanges2 to 16-inch flanges match ANSI B16.5 bolt hole pattern for Cl 150 lb flanges.Other flange drilling patterns such as DIN, ISO, JIS, ANSI B16.5 Cl 300, etc.available on special request.Flanged fittings2 to 12-inch filament-wound flanged fittings match ANSI B16.1 and ANSI B16.5 bolthole pattern and laying length dimensions. ANSI 90 elbows must be specified asbeing either ‘long’ or ‘short’ when ordering.Thermosetting adhesivesBondstrand type PSX 34 two-part epoxy adhesive for field fabrication.Pipe Lengths2NominalPipe SizeRandom Lengthinmmftm2-650-15020 or 306 or 9820020 or 306 or 910-16250-40020, 30 or 406, 9 or 12

Typical PipeDimensions andWeightsNominalPipe SizePipeI.D.Nominal WallThickness(1)Average(2)Sectional 4.297.313.4086509.614.01) The minimum wall thickness shall not be less than 87.5% of nominal wall thickness inaccordance with ASTM D2996.2) Use these values for calculating longitudinal thrust.PressureRatingsNominalPipe SizeInternalPressure Rating(1)Ultimate 50.03143501501.0350.03164001501.0360.041) At 200 F (93 C) using Bondstrand type PSX 34 adhesive. For sustained service above 200 F, reducerating linearly from tabulated 200 F values to 50% of those values at 250 F (121 C). Above 250 F, reduceratings linearly to 0 at 300 F (149 C).2) At 70 F (21 C). Reduce linearly to 90% at 150 F (66 C), 80% at 200 F and 65% at 230 F (110 C).3

Fittings PressureRatingsNominalPipe SizeFilament-WoundElbows & TeesMoldedElbows & TeesTapered BodyReducers & 1.03--1501.03164001501.03--1501.03NominalPipe SizeinmmLateralspsigBlind Flanges& 501.03143501501.03--1501.03164001501.03--1501.031) All pressure ratings valid from room temperature to 225 F (107 C) using FGS epoxy adhesives. For serviceabove 225 F, reduce the ratings shown linearly by 50% from 225 F to 250 F (121 C).Typical PhysicalPropertiesTypical Physical PropertiesPipe PropertyThermal conductivityCoefficient of thermalexpansion (linear)(2 -16 inch)77 F to 150 F(25 C to 65 C)Flow coefficientAbsolute roughnessSpecific gravityDensity4UnitsValue2 ”-16”ASTMBtu-in/(h ft2 F )W/m C2.230.3310-6 in/in/ F10-6 cm/cm/ C10.0018.00D696Hazen-Williams150.00—10 ft10-6 m17.405.30——1.80D792-6lb/in30.07C177

TypicalMechanicalPropertiesTypical Mechanical PropertiesValuePipe Property(1)Tensile strengthLongitudinalCircumferentialTensile modulusLongitudinalCircumferentialCompressive strengthLongitudinalCompressive modulusLongitudinalLong-term hydrostatic(3)Design basisStatic, Hoop StressLCL 20 Year Life @150 F (65 C)Cyclic, Hoop StressLCL 20 Year Life @150 F (65 C)Units2” - 16”103 psiMPa103 psiMPa20.0138.040.0275.0D2105106 psiGPa106 psiGPa1.510.32.315.9D2105103 psiMPa20.0138.0—106 psiGPa1.510.3—103 psiMPa103 oisson’s Ratio(2)νyxνxy(1)(2)(3)ASTMD1599—D2992(A)Based on structural wall thickness, at room temperature unless noted.The first subscript denotes the direction of applied stressand the second that of measured contractionx denotes longitudinal direction.y denotes circumferential direction.Test fixtures were end type (full end thrust on samples).NominalPipe SizeinStiffnessFactor(1)mmlb inPipeStiffness(1)Beam Momentof Inertia(2)N mpsiMPain4106 01) Per ASTM D2412.2) Use these values to calculate permissible spans.5

Bending RadiusNominalPipe SizeinaHcLSaBuried InstallationsRmmBending Radius(1)(R)ftMaximumAllowableDeflection, 02.50.761216400564172.02.20.6710* For 100-ft (30m) Bending Length.1) Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create excessivestress concentrations.Thrust blocks: most properly bedded installations do not require thrust blocks atambient operating temperatures. Consult FGS for information regarding blockingof buried pipelines for your specific application.Live loads: when properly bedded in compacted sand in stable soils and providedwith at least 3 ft (1 m) of cover, Bondstrand 4000 will carry H20 wheel loadings of atleast 16,000 lb (7250 kg) per axle.6TurningAngle(a)

Span LengthsRecommended maximum support spacings for Bondstrand Series 4000 pipe atvarious operating temperatures. Values based on 0.5-inch (12 mm) deflection atmidspan for fluid specific gravity 1.0.NominalPipe SizeinmmContinuous SpansftSingle Spansft100 F150 F200 F250 F100 F150 F200 F250 2.218.612.616.414.81) Span recommendations include no provision for weights (fittings,valves, flanges, etc.) or thrusts (branches, turns, etc.).2) Span recommendations are calculated for a maximum long-term deflection of 1/2 inch to ensure good appearance andadequate drainage.Continuous spans are defined as interior (not end) spans that are uniform in length and free from structural rotation at3) the supports. Single spans are supported only at the ends and are hinged or free to rotate at the supports.Field TestingBondstrand 4000 piping systems are designed for hydrostatic testing at 150% ofrated operating pressure. Pneumatic testing is not recommended.7

National Oilwell Varco has produced this brochure for general information only, and itis not intended for design purposes. Although every effort has been made to maintainthe accuracy and reliability of its contents, National Oilwell Varco in no way assumesresponsibility for liability for any loss, damage or injury resulting from the use of informationand data herein nor is any warranty expressed or implied. Always cross-reference thebulletin date with the most current version listed at the web site noted in this literature.North America17115 San Pedro Ave. Suite 200San Antonio, Texas 78232 USAPhone: 210 477 7500South AmericaEstrada de Acesso á ZonaIndustrial Portuária de Suape, s/no.Recife, PE, Brazil 55.590-000Phone: 55 81 3501 0023EuropeP.O. Box 6, 4190 CAGeldermalsen, The NetherlandsPhone: 31 345 587 587Asia PacificNo. 7A, Tuas Avenue 3Jurong, Singapore 639407Phone: 65 6861 6118Middle EastP.O. Box 17324Dubai, UAEPhone: 971 4881 3566www.fgspipe.com fgspipe@nov.com 2013, National Oilwell Varco. All rights reserved.CI4000 - April 2013

ASTM Designation in mm D2996 2-3 20-75 RTRP 11FE-2111 4-6 100-150 RTRP 11FE-2112 8-16 200-400 RTRP 11FE-2113 Acid drains Chemical process piping Corrosive slurries Food processing Geothermal Nonoxidizing chemicals and acids Bondstrand 4000 Product Data (Corrosive Industrial Service) Filament-wound fittings Furnished with reinforced liner using same materials as pipe .