ALS Industrial - Asset Care - Profile And Capabilities
CAPABILITYSTATEMENTAsset integrity and reliability AustraliaRight Solutions · Right Partneralsglobal.com
ALS is one of Australia’s leading providers of assetreliability and integrity services. Our services andsolutions assist our clients to maximise production,extend asset life and ensure safe and reliable plantoperation.ALS approaches asset health from a holistic perspective, consideringboth asset reliability and integrity. We start with an engineeringapproach – seeking to understand our clients asset management ormaintenance issues first – then provide the right package of servicesand solutions to improve and sustain asset health.ALS is an ISO9001, NATA and IRATA accredited service provider. Our servicesinclude non-destructive and mechanical testing as well as engineering failureanalysis and investigation services. ALS is dedicated to assist constructors,manufacturers and asset owners in achieving compliance with any nationalor international standards and customer specifications. The extensiveexperience of our people and investment in leading technologies positionsus to provide reliable advice and efficient services.Our goal is to be the market leader in quality, service and technical capability. Toachieve this we have multiple, modern, metallurgical and mechanical testinglaboratories across Australia, with an excess of 600 engineers, metallurgists,inspectors and technicians delivering our comprehensive range of services.We have a proven track record in the power, oil and gas, petrochemical,minerals processing, mining, water and infrastructure industries offering acomprehensive range of high quality asset care services to help our clientsmake informed decisions.
40 YEARS IN OPERATION13k STAFF350 LOCATIONS65 COUNTRIESCompany overviewALS Limited, an Australian Stock Exchange listed company(ASX:ALQ) that commenced operations in Queensland asCampbell Brothers in 1863. ALS Limited has over 11,000 staffoperating from over 350 locations in 65 countries. We havefacilities strategically located around the world, operating inAustralia, Asia, North America, South America, Europe, theMiddle East and Africa; and are one of the largest globalanalytical laboratory groups.ALS Limited provides a broad range of technical services to following industries:› Aerospace & defence› Agriculture› Civil infrastructure› Commodity trading› Construction› Environmental, health& safety› Consumer products› Food› Marine› Mining & exploration› Oil & gas› Petrochemicals› Pharmaceutical› Power generation› Pulp & paper› Smelting & refining› Transportation› WaterALS Limited has demonstrated over 40 years of strong business performancewith global revenues exceeding 1.2 billion. ALS continues to remain at theforefront of the testing services industry, building an enviable reputation as theprovider of choice on a global scale.Capability statement3
Our servicesBalancing & alignmentTraining academyQuality assurance / inspectionNon-intrusive inspection /Advanced NDTNon-destructivetesting (NDT)Performance: minimising maintenance cost. optimising production; extending assetlife.Mechanical testingIntegrity& reliabilityengineeringCompliance –adherence toregulationsConfidenceIn industrialassetsAssurance –providing confidencein safe operationEngineering assessmentRBI / Fitness for service /Remaining lifeIntegratedcondition monitoringMaintenanceplanning & reviewTribologyMaterials engineeringOur detailed capabilities include:Civil inspection & engineeringCoating inspection & engineeringWe combine experienced professional engineers with marketleading concrete diagnostic techniques. Our engineeringservices include:Qualified NACE coatings inspectors backed by materials andcorrosion engineers to assess and specify your coatings.We offer: Condition assessment of concrete and steel structures Specification and selection of coatings Assessment of cause(s) of failure of civil structures Assistance with repair strategy and approachesCoatings inspections including DFT, adhesion testing,holiday testing, surface roughness Structural reviews. Investigation of coating failure Coatings repair strategy and approach.Concrete testing & assessmentMarket leading destructive and non-destructive testing ofconcrete to fully understand the condition of your concretestructures. Our testing services include:4 Spectral analysis of surface waves (SASW) Impact echo testing Ground penetrating radar Sonic echo / impact response (SEIR) Cross hole sonic logging Ultrasonic pulse velocity (UPV) Cover meter testing Concrete contamination ingress modelling Schmidt hammer.ALS Asset integrity and reliability
Condition monitoringOur comprehensive team of technicians and engineerscovers the multiple disciplines of condition monitoring.We offer a comprehensive suite of tests including: Vibration analysis (In field and online) Thermography Gearbox, pump and motor acceptance testing A full suite of non-destructive testing, traditional andadvanced (see below for more information in nondestructive testing section) Stress monitoring through strain gauging (see more inengineering and materials consulting) Qualified and experienced visual inspection byaccredited inspectors (including API, AICIP, NACE) Enhanced monitoring and access technologiesincluding 3D laser scanning, RPA / UAV (drones) andrope accessSupported with practical corrective services including: Laser alignment Dynamic balancingAnd condition monitoring optimisation services including: Design and implementation of condition monitoringprograms (for condition management) to ISO standards Design of optimised inspections programs based onISO, AS and API standards Failure mode effects and criticality analysis (FMECA).Engineering & materials consultingWe hold expertise in the disciplines of mechanical, civil,structural and materials engineering to provide you withthe right answers. Services include: Assessment of remaining life (including our Remlife software system) Assessment of damage mechanisms in operatingcomponents to prepare for optimal inspectionprograms Materials selection, review and advice and selectionof materials to replace damaged items (materialsinterchangeability) Materials characterisation via metallography, using inhouse optical and scanning electron microscopes (SEM) Failure and root cause analysis Stress assessment through strain gauging and finiteelement modelling (FEA) Expert witness services through our network ofprincipal consultants Positive material identification (PMI) and other sitematerials assessment services, including replication.Capability statement5
Non-destructive testing & inspectiontechniques (NDT, NDE, NDI)With several hundred technicians nationally, we provide thelargest capacity and the widest capability for non-destructivetesting, under our NATA and ISO 9001 quality system.We provide: Mechanical & destructive testingMarket leading destructive testing labs allow us to test abroad range of products to multiple standards, under NATAand ISO accreditations. We provide: Tensile testing Impact testing (charpy, izod and more)Traditional NDT Hardness testing Magnetic particle, eddy current, film radiography,ultrasonic thickness testing and weld scanning Chemical analysis by OES and XRF and EDS (throughscanning electron microscopy SEM), including carbonequivalent assessment Comprehensive welder compliance testing, including alltests for procedure and welder qualification (PQR, WPS),macros, bends, plus more Load testing of consumer products to international andAustralian standards, including sample conditioning inmany cases Fatigue and fracture mechanics tests.Advanced NDT Saturated low frequency eddy current (SLOFEC) Magnetic flux leakage (MFL) for tanks Pulsed eddy current (PEC) testing RFT – bracelet corrosion detection Phased array ultrasonic testing and time of flightdiffraction (PAUT/ToFD) Short and long range ultrasonics (SRUT and LRUT)and guided wave testing (GWT) Electromagnetic acoustic transducers (EMAT) Digital, computed and real time radiography (DR,CR and Lixi profiling) Tube Inspection (IRIS / ET / RFT / Mag Bias / NFA) Remote and enhanced visual inspectiontechniques Borescope inspection RPA / UAV (drone inspection) 3D laser scanning and 3D modelling of structures,including our WearManager service formonitoring component wear.Services are provided by a national team of IRATA ropeaccess technicians where it’s appropriate to realise thesignificant access savings that rope access services canprovide.Risk-based inspectionStandards can allow opportunities to move outside of‘statutory’ inspection intervals under sound engineeringanalysis. Our engineers can help you access these benefits.Our services:6 Assessment of the merit(s) of risk based inspection(RBI) programs for your industrial assets Implementation of RBI methods and programs Review and Implementation of non intrusiveinspection programs (NII), inspecting assets withoutinternal entry Preparation of preparation, inspection and test plans(PITPs) for your assets based on RBI analysis.ALS Asset integrity and reliabilityAcross metals and non-metal products (including HDPE).
Structural inspection & engineeringWeld inspection & engineeringBacked by experienced principal engineers, we can assistin designing effective programs for understanding thecondition of your structures:ALS assist with weld inspection and engineering services toensure that your welding projects are effectively executed.Our services: Optimised structural inspections – cisual inspectionsand NDT inspections Qualified weld inspection (AS, WTIA, IIW, IWSqualifications) 3D laser scanning, both to understand changes incondition and to reverse engineer asset informationin the absence of detailed drawings. Weld process quality control audits Strain gauge assessment of structural loadsTraditional and advanced NDT of welds to numerousstandards Finite element analysis of structures Welding materials selection advice Structural vibration assessment Weld repair strategy and approach Corrosion assessment Mechanical testing of welds Coatings specifications and inspections. Weld procedure qualification testing Welder qualification testing.Tank, vessel, piping & pressure plantinspectionTanks, pipes and vessels are critical assets requiringspecialty skills, experience and techniques. ALS has themcovered. Our services:TrainingAs an approved training body with AINDT, ALS provides arange of accredited and informational training coursesacross the disciplines of: Non-destructive testing Qualified inspectors (API, AICIP as applicable) Classified plant management Design of inspection plans using risk based inspectionprinciples Vibration analysis Advanced and traditional techniques (refer nondestructing testing and techniques), used optimisedfor efficient tank inspection. Materials engineering Reliability based condition monitoring. Remaining life assessment Materials consulting and advice Failure investigation Corrosion mapping.Our courses are delivered by highly experienced industryprofessionals and come with pre and post course supportprograms.4028/OCapability statement7
alsglobal.comRegional CentresBranch LocationsBRISBANE7 Brisbane RoadRiverview QLD 4303P 61 7 3816 5500riverview.industrial@alsglobal.comNEWCASTLE106 Stenhouse DriveCameron Park NSW 2285P 61 2 4922 2400powerservices@alsglobal.comMELBOURNE450 Dynon RoadWest Melbourne VIC 3003P 61 3 8398 5900northmelbourne@alsglobal.comSYDNEYU1a & 2, 171-175 Newton RoadWetherill Park NSW 2164P 61 2 8786 3100sydney.industrial@alsglobal.comPERTH109 Bannister RoadCanning Vale WA 6155P 61 8 9232 ckayEmeraldRomaMoranbahVICTORIATraralgonWESTERN AUSTRALIAKalgoorlieUSAHouston, TXRight Solutions · Right Partner
We have a proven track record in the power, oil and gas, petrochemical, minerals processing, mining, water and infrastructure industries offering a . Campbell Brothers in 1863. ALS Limited has over 11,000 staff . Australian standards, including sample conditioning in many cases Fatigue and fracture mechanics tests.
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the cost of the asset; 2. the life of the asset; 3. the expected residual value of the asset; 4. and, by the method of depreciation selected for amortisation of the asset which must be systematic and rational. Cost of asset means the basic acquisition cost of the asset plus all incidental expenses which are required to the asset into use.
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5.2.2. A process to ensure timely assignment of asset ownership must be implemented, (e.g. ownership must be assigned when the assets are created). 5.2.3. The asset owner must be responsible for the management of an asset over the entire lifecycle of the asset. 5.2.4. An asset owner must be allocated to a role that is accountable for the asset .
