AUTOMOTIVE SUSPENSION - Nitron

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AUTOMOTIVE SUSPENSIONEDITION 8

MINI Challenge RaceSeries image courtesyof Dave Young Photos.Nitron aim to provide the highest qualityautomotive suspension through acombination of innovation, uncompromisingquality and attention to detail.Nitron will always represent excellent value deliveredthrough outstanding levels of customer service.Guy EvansC EO , N I T R O N R A C I N G S Y S T E M S LT D .N I T R O N H A S O V E R A D EC A D E O F S U C C E S S , C E L E B R AT I N GPRESTIGIOUS R ACE WINS AND L AP RECORDS AROUND THE WORLD.D E S I G N ED, D E V ELO P ED A N D M A N U FAC T U R ED I N T H E U K ,NITRON’S WORLDWIDE HEADQUARTERS ARE BASED IN ENGL AND’SP R E S T I G I O U S ‘M OTO R S P O R T VA L L E Y ’, OX FO R D S H I R E .23

SHOCK ABSORBERSENGINEEREDIN THE UKGLOBAL SERVICENitron is dedicated to providing the very highest levelsof customer service wherever a customer may be.Every Nitron product is designed, developed andmanufactured in the UK, using the very latesttechnology and cutting edge production techniques.With service centres all over the world, the maintenanceand service support of your Nitron shock can be guaranteed.With extraordinary attention to detailed design,combined with proven engineering principles,Nitron shocks are designed to provide you with thevery best in performance, reliability and style.Nitron’s production lines in the UK, USA, Japan andMalaysia afford the ability to manufacture hand builtcustomer specific products in addition to their full servicecapabilities. All service centres are factory trained to rebuildand modify Nitron products to your exact requirements.4TESTEDAROUNDTHE WORLDNitron products are in use in virtually everycountry in the world. This has enabled extensivetesting in a wide variety of environments, bothon and off road, from deserts to race-circuitsand mountain trails to the Nurburgring.Every product is built to the higheststandards to ensure years of reliable, tailoreduse - whatever your requirement.UKGERMANYUSASPAINJAPANASIAAUSNZfor a full list of Nitron dealers please visit:www.nitron.co.uk5

AUTOMOTIVE RangeNTR-R3 Coilover Kit40 or 46mm, 3-Way Adjustable, 14 or 16mm Piston Rod.Hose or Piggyback Reservoir.NTR-R1 Coilover Kit40 or 46mm, 2-Way Comined Adjustable,14 or 16mm Piston Rod. Internal Reservoir.OEM Coilover Kit40 or 46mm, 2 or 3-Way Adjustable, 14 or 16mm Piston Rod.Internal, Hose or Piggyback Reservoir.6NTR-R3 Strut Kit40 or 46mm, 3-Way Adjustable, 14, 16 or 22mm Piston Rod.Hose or Piggyback Reservoir.NTR-R1 Strut Kit40 or 46mm, 2-Way Comined Adjustable,14, 16 or 22mm Piston Rod. Internal Reservoir.OEM Strut Kit40 or 46mm, 2 or 3-Way Adjustable, 14, 16 or 22mmPiston Rod. Internal, Hose or Piggyback Reservoir.NSS Street Series Kit38mm, 2-Way Comined Adjustable,14mm Piston Rod. Internal Reservoir.NTR Classic Series Kit40 or 46mm, 2-Way Combined Adjustable,14 or 16mm Piston Rod. Internal Reservoir.ADJUSTABLE Drop-LinksNitron adjustable drop-links are available in arange of sizes to suit most applications.CUSTOM Dampers40 or 46mm, 2 or 3-Way Adjustable, 14 or 16mmPiston Rod. Internal, Hose or Piggyback Reservoir.SPRINGS & Helper SpringsFull range of metric 60mm ID and imperial2.25 inch ID race and helper springsWISHBONE Bearing KitsThe Nitron wishbone bearing kit replaces all the inner rubberbushes with 15mm Teflon-lined spherical bearings.7

STRUT KITUNIQUE TechnologyEvery Nitron shock is built using the ultimate in qualityprecision components, each of which has undergonean extensive and rigorous design and developmentprogram to ensure optimum performance.Through extensive testing of all new materials, finishesand processes and by combining technologies uniqueto Nitron, every shock is built to outperform and outlastits competitors, be it on the road or the track.Nitron shocks are designed using a modular system whichallows maximum flexibility throughout the development ofeach application. Each individual component is machinedto exacting standards and individually inspected by trainedtechnicians as part of a strict quality control process.Only by maintaining these high standardscan Nitron ensure that customers experiencethe very ultimate suspension available.Double acting PU scraper foroil seal protection in the mostdemanding environments.Double piston technologyensures unparalleledstrut rigidity andconsistant geometryModular screwed togetherdesign using highestspecification materials.Independentreboundadjustment.SVA Imports UK Time Attack Mitsubishi Evo.Team Schirmer VLN BMW.Silicone chromespring with unique‘FLEXaLITE’ coatingfor long life.46mm Piston Design.Progessive cellularbumpstop.Induction hardened andsuper polished hard chromeplated piston rod with highestscratch resistance available.Fully floating aluminium separatorpiston between gas and oil withsuper low friction Teflon banding.Nitron Camber/Castor adjustmenttop plates are uniquely designedand ultra lightweight.Independent high and lowspeed compression adjustmentoffers ultra high precision controlover damping characteristics.MODEL SHOWN: Subaru Impreza NTR R3 Front Strut8High precisiontubes with thesmoothest boresensures the mostconsistent dampingand long life.Nitronstruts fittedwith a hosefeature the720 degreebi-axis swivel- developedin-house to makeinstallation even easier.Roger Clark Motorsport Subaru Impreza image courtesty of Steve Jackman.9

STRUT KITSTRUT KITNTR-R3NTR-R1NTR-R3 Strut KitNTR-R1 Strut KitThe NTR R3 strut system sets the standard for ultimate performance with a designthat offers drivers and engineers unparalleled damping control.The NTR R1 strut system offers unrivalled performance and value with a design thatgives drivers a wide range of effective, easy to use damping control.3-Way independent damping adjustment. By incorporating ourclass leading large diameter piston and ultra-strong piston rod,the R3 system demonstrates outstanding levels of performance,damping control and adjustment. Piggyback or remotelymounted reservoir allows quick and simple independentadjustment of rebound and fast and slow compression damping.The large range of adjustment and quality of feedback allows2-Way combined damping adjustment. Developed fromour full race suspension and sharing many componentswith the R3 system, the R1 offers exceptional performance,reliability and value for both road and track use. Widelypraised by drivers around the world and respected for outperforming considerably more expensive suspension kits.PIGGYBACK/HOSECompressionHigh- 16 clicks3wayCompressionLow-26 clicksReservoir typeIndependentAdjustment14/16/22mmPiston Rod10Rebound24 clicks162624the experienced driver to exploit the full potential of their car.The R3 is a proven race winner and lap record holder acrossa wide spectrum of international motorsport formulas.The high-grade materials and finishes protect againstcorrosion whilst reducing weight. Every R3 kit iscustom built, sprung and fully serviceable.Nitrogen GasCharged40 or 46mmPiston DesignPreloadAdjusterperformance without the need for a remote canister. Faderesistant and hand built with ultra-low friction components,the R1 shock is made to last on the road and track.The high-grade materials and finishes protect againstcorrosion whilst reducing weight. Every R1 kit iscustom built, sprung and fully serviceable.R1 kits provides uncompromising quality, reliability andNitron shocks fittedwith a hose featurethe 720 degreebi-axis swivel developed in-houseto make installationeven easier.INTERNALPreloadAdjusterReservoir typeCombined24 clicksNitrogen GasCharged2424CombinedAdjustment2way40 or 46mmPiston Design14/16/22mmPiston Rod11

COILOVERUNIQUE TechnologySimply Sports Cars Lotus– Bathhurst 12 Hour 2015.Basic Damper DesignNitron shocks fitted with a hosefeature the 720 degree bi-axisswivel - developed in-house tomake installation even easier.1. End Eye / Top Mount2. Damper Piston & Shim Stack3. Shaft / Rod4. Floating / Seperator Piston5. Suspension Oil6. Compressed Nitrogen GasR1R3Caterham R500 Superlight.Low SpeedCompression26 clicksFully floating aluminiumseparator piston betweengas and oil with super lowfriction Teflon bandingHigh SpeedCompression16 clicksSilicone chrome spring with unique‘FLEXaLIGHT’ coating for long life.Rebound 24 clicksTeflon lined spherical bearingsfor ultimate low frictioninstallation and long life.Progressive cellular bumpstop.Induction hardenedand super polishedhard chrome platedpiston rod withthe highest scratchresistance available.46mm and 40mm Piston Design.MODEL SHOWN: Lotus Exige NTR R3 46mm Rear Damper12Forged aluminium tubes withroller burnished hard anodisedbores producing the smoothesttubes and most consistentdamping and long life.Elemental RP1.13

COILOVER KITCOILOVER KITNTR-R3NTR-R1NTR-R3 Coilover KitNTR-R1 Coilover KitThe NTR R3 coil-over system sets the standard for ultimate performance with adesign that offers drivers and engineers unparalleled damping control.The NTR R1 coil-over system offers unrivalled performance and value with a designthat gives drivers a wide range of effective, easy to use damping control.3-Way independent damping adjustment. By incorporating ourclass leading large diameter piston and ultra-strong piston rod,the R3 system demonstrates outstanding levels of performance,damping control and adjustment. Piggyback or remotely mountedreservoir allows quick and simple independent adjustmentof rebound and fast and slow compression damping. Thelarge range of adjustment and quality of feedback allows the2-Way combined damping adjustment. Developed fromour full race suspension and sharing many componentswith the R3 system, the R1 offers exceptional performance,reliability and value for both road and track use. Widelypraised by drivers around the world and respected for outperforming considerably more expensive suspension kits.experienced driver to fully exploit the full potential of their car.The R3 is a proven race winner and lap record holder acrossa wide spectrum of international motorsport formulas.The high-grade materials and finishes protect againstcorrosion whilst reducing weight. Every R3 kit iscustom built, sprung and fully serviceable.PIGGYBACK/HOSEINTERNALReservoir typeCompressionHigh- 16 clicksCompressionLow-26 clicksRebound24 clicks14162624Nitrogen GasChargedIndependentAdjustment40 or 46mmPiston Design14 or 16mmPiston RodPreloadAdjusterFull AlloyBody3wayReservoir typeNitron shocks fittedwith a hose featurethe 720 degreebi-axis swivel developed in-houseto make installationeven easier.CombinedAdjustment2wayR1 kits provides uncompromising quality, reliability andperformance without the need for a remote canister. Faderesistant and hand built with ultra-low friction components,the R1 shock is made to last on the road and track.The high-grade materials and finishes protect against corrosion whilstreducing weight. Every R1 kit is custom built, sprung and fully serviceable.PreloadAdjusterCombined24 clicks40 or 46mmPiston DesignNitrogen GasChargedFull AlloyBody14 or 16mmPiston Rod2424Precision bearing spacerssupplied as required.15

SHOCK ABSORBERSOEM SupplyLotus Exige V6 Cup dampers.Lotus Exige V6 Cup.OEM Manufacturing & SupplyAside from producing specialist low volume production units and custom damper designs, Nitron has a wealthof experience in mass-producing high quality suspension for supply direct to vehicle manufacturers. Withclients including MINI, Lotus Cars, Nissan and Elemental Cars, Nitron have also supplied suspension packagesfor race series around the globe for MINI Challenge, Lotus, Kawasaki and Triumph to name but a few.OEM Coilover KitAs fitted to the LotusExige V6 CupNitron have the experience and capability to undertake research and development, prototype productionright through to full OEM scale production and operate to ISO accreditation standards.MINI JCW Challenge Edition.OEM Strut KitAs fitted to the MINIJCW Challenge EditionMINI JCW Challenge Edition.1617

COILOVERCUSTOM Dampers46mmpiston shockTop-Cap Style*With over a decade of experience,Nitron have honed the ability todesign and prototype unique andcustom specification shocks withunprecedented speed and value.Together, our designers, engineersand production teams have asuccessful history of servicing awide range of clients and specialistindustries. An enviable reputationhas grown as manufacturers, teamsand individuals turn to Nitron fortheir custom solution. Nitron havethe capability and flexibility tomanufacture unique one-off vehiclekits through to supplying race seriesand international OEM production.Nitron offer a full range of globallyaccessible services includingdesign, testing and production.Contact us to discover howNitron can work for you.Stroke (inch/mm)Open Length (inch/mm)40mmpiston shockPiston SizeNitron offer our shocks withtwo piston size options. The40mm or 46mm piston whichis the largest piston available onrace shocks giving the very bestperformance lap after lap.Reservoirs*As well as the hosemounted reservoir,Nitron also offer sveraltypes of piggybackreservoir options.AdjustmentNitron offer allcustom shockswith either 1,2 or 3way adjustment.End-Eye Style**Only a small selection is shown.Many more styles and sizes are available.1819

COILOVERNSS & NTR ClassicOPTIONSNSS Street Series KitSPRINGS & HELPERSOur NSS (Nitron Street Series) range is nowwell established as a high performance,exceptional value suspension package.Nitron offer a comprehensive range of racespecification 2.25” and 60mm internal diametermain springs. By using ultimate quality chromesilicone steel and high precision manufacturingtechniques, all Nitron springs are designed toensure that optimum travel, high performanceand rate consistency is achieved.Designed and developed by Nitron, the lightweightdampers use gas mono-tube technology. This meansthat they offer a distinct performance advantage overthe many twin-tube based products on the marketin this price bracket with significantly reduced weight,impressive performance and increased fade resistance.The Street Series kit has one combined dampingadjuster that alters both bump and rebound damping.The shocks are billet machined from lightweightaluminium and come with spherical bearing endsand Nitron’s proven low friction sealing system.As a more road orientated kit, the Nitron StreetSeries are valved and sprung accordingly to giveoptimal body control without any undue harshness.For customers using their car predominantlyfor track days, Nitron would still recommendthe renowned NTR range of shocks due totheir increased control and fade resistance.To achieve an optimised and efficientsuspension set-up, it is just as important toensure that the correct type of helper springsare employed where required. With this inmind we are also pleased to offer a range ofhelper springs made to our own designs.All Nitron springs are finished with theunique and highly durable FLEXaLIGHTcoating for an impressive long life finish.ADJUSTABLEDROP-LINKSThe sporting spring rates are supplied, butcustom spring rates can be retro-fittedwith any standard 2.25” race coil.Installation of the correct length drop-links is a crucial part ofmany race suspension set-ups. Designed and manufacturedto typically high standards and employing lightweightalloy components where possible, Nitron drop-links areavailable in a range of sizes to suit most applications.NTR Classic Series KitThe NTR Classic Series offers the samelevels of performance, value and widerange of effective, easy to use dampingcontrol associated with the NTR range, butwithin a period style classic steel body.2-Way combined damping adjustment. Developedfrom our full race suspension and sharing manyinternal components with the R3 system, theNTR Classic Series kits provides uncompromisingquality, reliability and performance without theneed for a remote canister. Fade-resistant andhand built with ultra-low friction components, theClassic shock is made to last on the road and track.The high-grade steel components areprotected against corrosion by plating inblack zinc. Every Classic Series kit is custombuilt, sprung and fully serviceable.20LOTUS WISHBONE BEARING KITSStandard cars come with a rubber/metal combination bush, whichisolates noise well and is usually the only option for a manufacturer.However, when it comes to freedom of rotation and accurate locationof the wishbone ends under load, it leaves a lot to be desired.The Nitron wishbone bearing kit replaces all the inner rubber bushes with15mm Teflon-lined spherical bearings. On either side of the bearing is a spacermachined from 7075-T6 hard anodised aluminium. These spacers have an‘O’ ring seal placed on them before they are inserted into the bearing.There is no need to tighten these into a particular position like rubber bushesand, as they are fully sealed, they will not require any maintenance.The kit comprises of 14 shorter and 2 longer bearing assembliesfor the front end of the rear lower wishbones.21

SHOCK ABSORBERSSHOCK SERVICING& DEVELOPMENTNitron shocks are built to perform and to last, manufacturedfrom the best possible materials to withstand years ofenvironmental attack. However, as with every highperformance component on a vehicle, some level ofservicing is recommended to maintain its best performance.Nitron’s service is unlike many others, with every shockbeing returned in an ‘as new’ technical condition. Nitronreplace all the critical components, fluids, gas, seals andbushes. Every race shock is also checked and calibratedon a dynamometer to ensure that it performs to the sameexacting standards as it did when it first left the factory.Approved service centres are strategically locatedaround the world to ensure that your shocknever has to travel far to be maintained.Every shock is also marked with a unique identity – so no matterwhere in the world it is serviced, our engineers have access to datathat provides the unique and precise specifications required.Winning races in a modern and highly competitive seriesrequires a perfectly setup machine and many Nitron servicecentres have a dedicated team on hand to work directly withracers to develop custom valving characteristics and form anintegral part of any serious racing campaign. Contact yourlocal service centre to discover how you can receive trackside assistance and bespoke development consultation.VLN Ford Fiesta image courtesy ofNürburgring Bridge to Gantry.2223

ENGINEERED IN THE UKwww.nitron.co.ukNitron Racing Systems Ltd. Unit 20 Avenue One Station Lane Witney Oxfordshire OX28 4XZ United Kingdom 44 (0) 1993 849 449 sales@nitron.co.uk www.nitron.co.uk

automotive suspension through a combination of innovation, uncompromising quality and attention to detail. Nitron will always represent excellent value delivered through outstanding levels of customer service. Guy Evans CEO, NITRON RACING SYSTEMS LTD. NITRON HAS OVER A DECADE OF SUCCESS, CELEBRATING PRESTIGIOUS RACE WINS AND LAP RECORDS AROUND THE WORLD. DESIGNED, DEVELOPED AND MANUFACTURED IN .

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