IEC 61131-3 And PLCopen - Panasonic Electric Works

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IECIEC 61131-361131-3 BasicsBasics andand PLCopenPLCopenEuropean Panasonic Headquarter, Germanycreated bycreated byRalf WohlschlaegerRalf WohlschlaegerGeneral Manager Factory AutomationGeneral Manager Factory AutomationPanasonic Electric Works (Europe) AGPanasonic Electric Works (Europe) AGChairman of PLCopen PC1 committee (promotion)Chairman of PLCopen PC1 committee (promotion)Panasonic Electric Works Europe AGWohlschlaeger / January 2006

nasonic Electric Works Europe AGWohlschlaeger / January 2006

The Way to IEC61131-3 ProgrammingNEMA Programmable Controllers Committee formed (USA)GRAFCET (France)DIN 40719, Function Charts (Germany)NEMA ICS-3-304, Programmable Controllers (USA)IEC SC65A/WG6 formedDIN 19 239, Programmable Controller (Germany)IEC 65A(Sec)38, Programmable ControllersMIL-STD-1815 Ada (USA)IEC SC65A(Sec)49, PC LanguagesIEC SC65A(Sec)67IEC 848, Function ChartsIEC 64A(Sec)90IEC 1131-3 Type 3 reportrecommendationIEC 61131-3name change7077787980818283848586Source: Dr. J. Christensen (-1995) / R. Wohlschlaeger (-2003)Panasonic Electric Works Europe AG878889909192939495962003IEC 61131-3second editionWohlschlaeger / January 2006

Style of SoftwareConventionalConventional styledstyled softwaresoftware IECIEC61131-361131-3styledstyled saddress::-- dress:-- %IX0.%QX0.%MW5.0%IX0.%QX0.%MW5.0-- eacheachVariableVariablehavehaveaanamename-- -- OUconcept:concept:-- 11programprogramorormoremoreprogramsprograms-- escancanbebemixedmixedPanasonic Electric Works Europe AGWohlschlaeger / January 2006

Why IEC 61131-3?IEC 61131-3An internationally accepted standard rstandingsandandshortensshortenstrainingtraining ebugging estructureandandmodularitymodularity datadatatypestypesandandencapsulationencapsulation SafeSafeinvestmentinvestmentdueduetoto standardisationstandardisationPanasonic Electric Works Europe AGWohlschlaeger / January 2006

Examples of IEC 61131-3 advantagesVariables :l better documentation -- programming by names / symbolsl I/O connection list already stored in the projectl Base for the re-use of softwarePOUs:SFC:General:Panasonic Electric Works Europe AGl structured programmingl well defined interface -- other variables can be used in other projectsl re-use of Function Blocks saves time and debuggingl flowchart on the monitorl divide big programs into small and easy partsl top down development / bottom up -- well structuredl different languages in the programl easy debugging and error locating - only the current step is activel save training time for programmersl enables parallel software development by more programmersl certification ensures users to protect their investments for the futureWohlschlaeger / January 2006

Use Variable Names instead of AddressesPanasonic Electric Works Europe AGWohlschlaeger / January 2006

IEC 61131-3 FunctionsConventional programming requiresdifferent functions for e.g.:16-bitENs1s232-bitENs1s24-digitBCD data8-digitBCD dataFloatingpoint dataPanasonic Electric Works Europe AGENs1s2ENs1s2ENs1s2Flexible IEC instructions:1 function instead of severalF22 ADD2ENOdF23 ADD2ENOdADDF42 ADD2ENOdF43 ADD2ENOdENa NumNa NumNENOInput data must beof the same data type!F310 FADDENOdWohlschlaeger / January 2006

The IEC 61131 Standard - The PLC Standardl Part 1l Part 2General overview, definitionsHardwarel I/O signals, safety requirements, environmentl Part 3l Part 4l Part 5Programming LanguagesUser GuidelinesCommunicationl Part 6l Part 7l Part 8ReservedFuzzy controlTechnical ReportInternational StandardPanasonic Electric Works Europe AGWohlschlaeger / January 2006

IEC 61131-3 Software ModelConfiguration AResource LTask1Program P1Resource LTask2Task3Program P2Program P3FB1FB3FB2Task4Program P4FB4global and direct adressed variablesaccess pathsTask associationAccess path associationPanasonic Electric Works Europe AGWohlschlaeger / January 2006

Common Elements of the IEC 61131-3IECIEC61131-3:61131-3: dandTheTheCommonCommonElementsElements Character set(English.) Data types(BOOL, WORD, INTEGER.) Variables(VAR, VAR input, VAR output.) POUs, Program Organisation Units(Function, Function Block.) SFC Elements(Steps, Transitions.) Configuration elements:(Tasks) nic Electric Works Europe AGWohlschlaeger / January 2006

IEC 61131-3 Elementary Data sonic Electric Works Europe AGData TypeBitsBOOLSINTINTDINTLINTUSINTBooleanShort integerIntegerDouble integerLong integerUnsigned short E OF DAYor TODDATE AND TIMEor DTSTRINGBYTEWORDDWORDLWORDUnsigned integerUnsigned double integerUnsigned long integerReal numbersLong realsDurationDate (only)Time of day (only)1632643264Date and time of dayCharacter stringBit string of length 8Bit string of length 16Bit string of length 32Bit string of length 648163264Wohlschlaeger / January 2006

The 5 Languages of IEC 61131-3Instruction ListLDAANDNBSTCStructured TextC: A AND NOT BStep 1NFILLTransition 1Function Block DiagramLadder DiagramA BANDASequential Function ChartCBPanasonic Electric Works Europe AGStep 2CSEmptyTransition 2- -- / ----------------( )Step 3Wohlschlaeger / January 2006

POU Program Organization Unit A POU consists of a header (variable declaration) and thebody (instructions) POUs enable the re-use of software from macro level (Programs)to micro level (FB and Functions)POU TypeProgramFunction BlockReplicated as:Program instanceFB instanceFunctionFunctionPanasonic Electric Works Europe AGCommentsMain programSubroutine with ownmemory, several in and outputspossibleSubroutine withoutown memoryWohlschlaeger / January 2006

Function Blocks can be easily reused1. Function BlocksoFU BlockaftwreOUT 1IN 1IN 22. Variable InterfaceIN 3FU-Block Header0123ClassIdentifierVAR INPUTVAR INPUTVAR INPUTVAR OUPUTIN 1IN 2IN 3OUT 1Panasonic Electric Works Europe AGTypeBOOLBOOLBOOLBOOL3. Program ANDORAND::::STIN 1IN 2OUT 1IN 3::::OUT 1Wohlschlaeger / January 2006

Easy Programming of FBs and FUNPanasonic Electric Works Europe AGWohlschlaeger / January 2006

Easy Programming of FBs and asonic Electric Works Europe AGProgramProgramFBFBcontentscontentsWohlschlaeger / January 2006

Library ConceptLibraries:Special LibIEC Standard LibVendor LibPulsed LibCommunication LibPID LibSpecial Project LibTWO TRIPPOSITION 2 AXPOSITION 3 AXWAIT 10sELEVAT 4 FL::: Self-created FBs can be stored in libraries Comfortable structuring and sorting in the libraries Know-how protection of FBs and libraries Easy reuse of tested software -- saves timePanasonic Electric Works Europe AGWohlschlaeger / January 2006

PLCopen is a World-wide associationMain Office in EuropeOffice in North AmericaPanasonic Electric Works Europe AGOffice in JapanWohlschlaeger / January 2006

131-3standard.standard.PLCopenStandardization in IndustrialControl programmingTC6Panasonic Electric Works Europe AGWohlschlaeger / January 2006

PLCopen MissionWeWe wantwant toto bebe thethe leadingleading associationassociation resolvingresolvingtopicstopics relatedrelated totocontrolcontrol programmingprogrammingtoto supportsupport thethe useuse ofofinternationalinternational standardsstandards inin thisthis field.field.Panasonic Electric Works Europe AGWohlschlaeger / January 2006

PLCopen is a World-wide association 80 members (June 2004)from 19 countries all over the worldSuppliers, institutes and usersSee newsletter / website for up-to-date listDetailsPanasonic Electric Works Europe AGWohlschlaeger / January 2006

The Essence of sonic Electric Works Europe AGWohlschlaeger / January 2006

TC3: PLCopen Compliance ableVariableCodeCodeBodyBodyPanasonic Electric Works Europe AGConformity Level &Reusability LevelRe-usability of Function (Block)librariesBase LevelPortability of minimal iableVariableCodeCodeBodyBodyWohlschlaeger / January 2006

CertificationCertified products can use these 1-3Panasonic Electric Works Europe AGWohlschlaeger / January 2006

Reusability Level STBOOLINTWORDBOOLINTWORDFU BodyFU BodyOUT 1IN 1IN 2IN 2OKIN 3BOOLLINTWORDOUT 1IN 1IN 3BOOLWORDFU BodyOUT 1IN 1IN 2IN 3no LINTFU BodyXNot possibleOUT 1IN 1IN 2IN Tlanguagelanguageisispossible:possible: yReusabilityLevelLevelSTST 61131-361131-3instructionsinstructions ilablePanasonic Electric Works Europe AGWohlschlaeger / January 2006

Why Motion Control FBs ?Revolutionizing the industrywith a global standardMechanics do not help anymore,a standard with software is possibleReduce maintainance andsanitationLess hardware parts, more softwareTheThesolutionsolutionis .is .Software.SoftwarePanasonic Electric Works Europe AGWohlschlaeger / January 2006

Motion Control Standardization means:ü Hardware independent Software Developmentü Consistent Development Environmentü Consistent Installation and Maintenance InterfaceSame‘Look and Feel’IEC 61131-3 is a good basePanasonic Electric Works Europe AGWohlschlaeger / January 2006

The PLCopen Task Force Motion Controlü Initiated by Usersü .to fulfil their requirementsGoal :To harmonize the access for Motion Controlacross different platformsduring development, installation and maintenancebased on the IEC 61131-3 environmentPanasonic Electric Works Europe AGUsers:Bosch PackagingKukaKloeckner TevopharmFocke EKBHershey FoodsTetra PakSuppliers:SiemensElauBeckhoff Industrial ElectronicsSEW EurodriveMitsubishi Electric EuropeCross HuellerLenzeParker HannifinISG StuttgartControl TechniquesPhoenix ContactKebaKW SoftwareRockwell AutomationNyquistBaumuellerinfoteam SoftwareRexroth IndramatWohlschlaeger / January 2006

HW Independence via Function BlocksSoftware ViewHardware ViewEncapsulation / Information HidingInputsNameSercos DriveI/FMotorOutputsEPWMI/FDriveMotorEPanasonic Electric Works Europe AGWohlschlaeger / January 2006

Example of a Function BlockMoveAbsoluteAXIS REFBOOLREALREALREALREALREALMC DirectionPanasonic Electric Works Europe AXIS REFBOOLBOOLBOOLWORDWohlschlaeger / January 2006

Thank you !Panasonic Electric Works Europe AGWohlschlaeger / January 2006

- The IEC 61131 standard gives rules for compliancy - Certification guides users towards real IEC 61131-3 programming systems (e.g. PLCopen certified products) Meanwhile only truly compliant IEC 61131-3 systems are promoted as IEC 61131-3 products Meanwhile only truly compliant IEC 61131-3 syst

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