GDL 82 TSO Installation Manual

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GDL 82 TSOInstallation Manual190-01810-00January 2020Revision 6

Copyright Information 2017-2020Garmin International, Inc., or its subsidiariesAll Rights ReservedExcept as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated,downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin.Garmin hereby grants permission to download a single copy of this manual and of any revision to this manual onto ahard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revisionhereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of thiscopyright notice and provided further that any unauthorized commercial distribution of this manual or any revisionhereto is strictly prohibited.Garmin , flyGarmin , and GDL ubsidiaries.GTN is a trademarks ofGarmin International or its subsidiaries. These trademarks may not be used without the express permission of Garmin.Windows is a registered trademark of Microsoft Corporation in the United States and other countries.WinZip is a registered trademark of WinZip International LLC.All other product or company names that may be mentioned in this publication are trade names, trademarks, orregistered trademarks of their respective owners.Refer to flyGarmin.com for aviation product support.For information regarding the Aviation Limited Warranty,refertoGarmin’swebsite.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage i

Record of RevisionsRecord of RevisionsREVISIONREVISION DATECHANGE DESCRIPTION601/21/2020Updated support links to Garmin’s website.503/08/2018Updated PC requirements, USB cable length, and discrete inputinformation.401/17/2018Updated figure 5-1 J821 connector.312/08/2017Updated ADS-B In receiver descriptions.210/12/2017Updated software and CLD part numbers.109/19/2017Initial release.Current Revision Change DescriptionSECTIONCHANGE DESCRIPTION1.2.1Added instructions to download EQF.8.2.1Added instructions to download sample version of FMS.Manual LayoutThe aim of this installation manual is to provide clear and concise guidance in a layout designed to follow the logicalorder of a typical GDL 82 installation.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage ii

Warnings, Cautions, and NotesINFORMATION SUBJECT TO EXPORT CONTROL LAWSThis document may contain information which is subject to the Export Administration Regulations (EAR) issued by theUnited States Department of Commerce (15 CFR, Chapter VII, Subchapter C) and which may not be exported, released,or disclosed to foreign nationals inside or outside of the United States without first obtaining an export license.The information in this document is subject to change without notice. For updates and supplemental informationregarding the operation of Garmin products visit Garmin’s website.DEFINITIONS OF WARNINGS, CAUTIONS, AND NOTESWARNINGA WARNING MEANS INJURY OR DEATH IS POSSIBLE.CAUTIONA CAUTION MEANS THAT DAMAGE TO THE EQUIPMENT IS POSSIBLE.NOTEA note provides additional information.WARNINGTHIS PRODUCT, ITS PACKAGING, AND ITS COMPONENTS CONTAIN CHEMICALS KNOWN TO THESTATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR REPRODUCTIVE HARM. THIS NOTICEIS BEING PROVIDED IN ACCORDANCE WITH CALIFORNIA'S PROPOSITION 65. IF YOU HAVE ANYQUESTIONS OR WOULD LIKE ADDITIONAL INFORMATION, PLEASE REFER TO OUR WEBSITE ATWWW.GARMIN.COM/PROP65.WARNINGPERCHLORATE MATERIAL – SPECIAL HANDLING MAY APPLY. REFER ONTO AVOID DAMAGE TO THE GDL 82 UNIT, TAKE PRECAUTIONS TO PREVENT ELECTRO-STATICDISCHARGE (ESD) WHEN HANDLING THE UNIT, CONNECTORS, AND ASSOCIATED WIRING. ESDDAMAGE CAN BE PREVENTED BY TOUCHING AN OBJECT THAT IS OF THE SAME ELECTRICALPOTENTIAL AS THE GDL 82 UNIT BEFORE HANDLING THE GDL 82 ITSELF.NOTEAll screen shots used in this document are current at the time of publication. Screen shots are intendedto provide visual reference only. All information depicted in screen shots, including software file names,versions, and part numbers, is subject to change and may not be up to date.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage iii

Acronyms and InitialismsAcronyms and InitialismsAADS-BAutomatic Dependent Surveillance - BroadcastAFMSAircraft Flight Manual SupplementAGCAutomatic Gain ControlAPIAppliance Project IdentifierCCFRCode of Federal RegulationDDALDesign Assurance LevelDMEDistance Measuring EquipmentEEARExport Administration RegulationsEASAEuropean Aviation Safety AgencyEGNOSEuropean Geostationary Navigation Overlay ServiceELTEmergency Locator TransmitterEQFEnvironmental Qualification FormETSOEuropean Technical Standard OrderFFAAFederal Aviation AdministrationFARFederal Aviation RegulationFCCFederal Communications CommissionFMSFlight Manual SupplementGGNSSGlobal Navigation Satellite SystemGPSGlobal Positioning SystemHHDOPHorizontal Dilution of PrecisionHPLHorizontal Protection LevelHFOMHorizontal Figure of MeritIICAOInternational Civil Aviation OrganizationLLATLatitudeLONLongitudeLRULine Replaceable Unit190-01810-00Rev. 6GDL 82 TSO Installation ManualPage iv

Acronyms and InitialismsNNASNational Airspace SystemPPOHPilot Operating HandbookPVTPosition, Velocity, and TimeRRFMSRotorcraft Flight Manual SupplementSSATCOMSatellite CommunicationsSBASSatellite-Based Augmentation SystemTTASTraffic Advisory SystemTCASTraffic Alert and Collision Avoidance SystemTNCThreaded Neill-ConcelmanTSOTechnical Standard OrderUUATUniversal Access TransceiverUHFUltra-High FrequencyUSBUniversal Serial BusUTCUniversal Time CoordinatedVVDOPVertical Dilution of PrecisionVFOMVertical Figure of MeritVHFVery High FrequencyVSWRVoltage Standing Wave RatioWWAAS190-01810-00Rev. 6Wide Area Augmentation SystemGDL 82 TSO Installation ManualPage v

Table of ContentsRecord of Revisions .iiCurrent Revision Change Description .iiManual Layout .iiAcronyms and Initialisms .iv1 TSO & System Information . 1-11.1 Certification . 1-11.2 Reference Documents . 1-41.3 System Limitations . 1-52 System Specification and Functionality . 2-12.1 System Functionality . 2-12.2 Unit Specifications . 2-22.3 System Interface . 2-53 Installation Materials . 3-13.1 GDL 82 Materials . 3-23.2 Optional Accessories . 3-33.3 Materials Required but not Supplied . 3-33.4 Special Tools . 3-44 Installation Planning and Considerations . 4-14.1 Installation Requirements . 4-14.2 Pre-Installation Transponder Check . 4-24.3 GDL 82 External Sensors and Devices . 4-34.4 Antenna Requirements . 4-44.5 Antenna Considerations . 4-64.6 Interference Considerations . 4-95 Connector Pinouts . 5-15.1 J821 Connector . 5-25.2 Functional Descriptions . 5-36 Installation Procedures . 6-16.1 Cabling and Wiring General Instructions . 6-16.2 Coaxial Cable Installation . 6-66.3 Unit Installation . 6-76.4 Antenna Installation and Connections . 6-87 System Configuration . 7-17.1 GDL 8X Install Tool . 7-27.2 Diagnostics . 7-47.3 Configuration . 7-107.4 Software Loading Instructions . 7-138 System Checkout . 8-18.1 Ground Checks . 8-28.2 Documentation Checks . 8-49 Mechanical Drawings . 9-110 Interconnect Drawings . 10-1190-01810-00Rev. 6GDL 82 TSO Installation ManualPage vi

List of FiguresFigure 2-1Figure 4-1Figure 4-2Figure 4-3Figure 5-1Figure 6-1Figure 6-2Figure 6-3Figure 6-4Figure 7-1Figure 7-2Figure 7-3Figure 7-4Figure 7-5Figure 7-6Figure 7-7Figure 7-8Figure 7-9Figure 7-10Figure 7-11Figure 7-12Figure 9-1Figure 10-1190-01810-00Rev. 6System Interfaces . 2-5L-Band Antenna Placement . 4-6Fixed Wing GPS Antenna Mounting Considerations . 4-8Rotorcraft GPS Antenna Mounting Considerations . 4-8J821 Connector . 5-2Shield Termination . 6-2Insulation to Pin/Socket Clearance . 6-3Jackscrew Backshell Assembly . 6-5GPS Antenna Ground Plane . 6-8USB-A and USB-B Connectors . 7-2GDL 8X Install Tool Selection Page . 7-2Tool Tip Example . 7-3Unit Information Page . 7-4Discretes Page . 7-5GPS Page . 7-6GPS Sat Status Page . 7-7ADS-B Page . 7-8Faults Page . 7-9Assert Log Page . 7-9System Page . 7-10Upload Software Page . 7-13GDL 82 Dimensions and Center of Gravity . 9-1Typical Installation . 10-2GDL 82 TSO Installation ManualPage vii

List of TablesTable 1-1Table 1-2Table 1-3Table 1-4Table 1-5Table 1-6Table 1-7Table 2-1Table 2-2Table 2-3Table 2-4Table 2-5Table 2-6Table 2-7Table 3-1Table 3-2Table 3-3Table 3-4Table 3-5Table 3-6Table 4-1Table 4-2Table 4-3Table 5-1Table 5-2Table 5-3Table 5-4Table 5-5Table 5-6Table 5-7Table 5-8Table 6-1Table 6-2Table 6-3Table 7-1Table 7-2Table 7-3TSO Authorization. 1-2Applicable P/Ns . 1-2System Functions. 1-2TSO Deviations . 1-3FCC and IC IDs . 1-3Garmin Reference Documents . 1-4Industry Reference Documents . 1-4GDL 82 Physical Specifications . 2-2GDL 82 Power Specifications . 2-2GPS/SBAS Specifications . 2-3978 MHz UAT Specifications . 2-31030 MHz Transmitter Specifications. 2-41090 MHz Receiver Specifications . 2-4GDL 82 Interface Summary. 2-5GDL Part Numbers. 3-2Installation Materials included in Standard Kit. 3-2Socket Contact Part Numbers. 3-2GA 35 Antenna Garmin P/N 013-002035-00. 3-2Optional Accessories . 3-3Recommended Crimp Tools. 3-4Pre-Installation Check . 4-2Acceptable L-Band Antennas. 4-4Acceptable GPS/SBAS Antennas . 4-5J821 Connector. 5-2Power . 5-3Antennas . 5-3RS-232 . 5-4Discrete Inputs . 5-4Discrete Outputs . 5-5Fault Alert Functions. 5-5Time Mark Inputs . 5-5Coaxial Cable Specifications . 6-6Typical Cable Connector Loss . 6-7Acceptable GPS dB Loss . 6-7Emitter Categories. 7-10Squat Switch Selections. 7-11GPS Source . 7-11190-01810-00Rev. 6GDL 82 TSO Installation ManualPage viii

TSO & System Information1TSO & System Information1.1 Certification. 1-11.2 Reference Documents. 1-41.2.1 Environmental Qualification Form. 1-41.2.2 Continued Airworthiness. 1-41.2.3 License Requirements . 1-51.3 System Limitations . 1-51.1 CertificationThis installation manual provides mechanical and electrical information necessary to install the GDL 82. It is notequivalent to an approved airframe-specific maintenance manual, installation design drawing, or installation datapackage. The content of this manual assumes use by competent and qualified personnel using standard maintenanceprocedures in accordance with Title 14 of the Code of Federal Regulation and other related accepted procedures.The conditions and tests required for approval of this article are minimum performance standards. Those installing thisarticle either on or within a specific type or class of aircraft must determine that the aircraft installation conditions arewithin the standards which include any accepted integrated functions not specified by the standards. TSO articles,articles approved with 14 CFR part 21.8(d), and any accepted integrated function(s) not specified in the standard musthave separate approval for installation in an aircraft. The article may be installed only according to 14 CFR part 43 orthe applicable airworthiness requirements. This is an incomplete system intended to provide the functions identified in,and when installed according to the installation manual.The Appliance Project Identifier (API) for the GDL 82 is GMN-01560. The API has been used for project identificationwith the FAA.It is the installer’s responsibility to ensure the ADS-B Out system is compliant with 14 CFR 91.227 and to ensurecompatibility between the GDL 82 and the ADS-B Out position source equipment. Refer to Garmin ADS-B OutCompatible Equipment, for compatible equipment shown to be eligible for 14 CFR 91.227-compliant installations inaccordance with AC 20-165B.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage 1-1

TSO & System InformationTable 1-1 TSO AuthorizationGDL 82GDL 82 TYPEXAirborne Navigation Sensors Using the Global PositionSystem (GPS) Augmented by the Satellite BasedAugmentation System (SBAS)TSO-C145dDO-229DB2XUniversal Access Transceiver (UAT) AutomaticDependent Surveillance-Broadcast (ADS-B) EquipmentOperating on Frequency of 978 MHzTSO-C154cDO-282BB1STable 1-2 Applicable P/NsDESCRIPTIONP/NSSystem Software006-B2343-00 through -0( )GPS/SBAS Software006-B1827-00 through -0( )CLD/FPGA006-C0177-22 through -2( )GPS/WAAS ASIC590-00039-02 through -0( )Table 1-3 System FunctionsSYSTEM FUNCTIONDO-178B DALDO-254 DALGPS/SBAS [1]BB [2]UAT TransmissionBCTransponder Self-InterrogationBCN/ACSystem Failure AnnunciationBN/AAnonymous ModeBCL-Band Suppression[1] GPS/SBAS is only used internally for UAT.[2] GPS ASIC developed to DO-178B level B equivalent process.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage 1-2

TSO & System InformationTable 1-4 TSO DeviationsTSOTSO-C145dDEVIATION1. Garmin was granted a deviation from RTCA/DO-229D Section 2.1.1.10 to use GPSantennas that meet Garmin minimum performance specifications instead of DO-301qualified antennas.1. Garmin was granted a deviation from RTCA/DO-282B paragraph 2.2.4.5.2.5.1.e thatspecifies the use of only ground speed in determining the Vertical Status of lightaircraft.TSO-C154c2. Garmin was granted a deviation from RTCA/DO-282B section 2.2.4.5.4.15 to notprovide installers with a configuration option to enable or disable Call SignIdentification (CSID) Logic.3. Garmin was granted a deviation from RTCA/DO-282B section 2.2.12 to not provide asuppression bus output.4. Garmin was granted a deviation from RTCA/DO-282B section 2.2.7.1a Table 2-63Line 15 to not accept barometric vertical rate input.Table 1-5 FCC and IC IDsMODELGDL 82190-01810-00Rev. 6FCC IDIPH-02929IC IDN/AGDL 82 TSO Installation ManualPage 1-3

TSO & System Information1.2 Reference DocumentsTable 1-6 Garmin Reference DocumentsDOCUMENTP/N14 CFR 91.227 Garmin ADS-B Out Compatible Equipment190-01533-00GA 35, GA 36, GA 37 Antenna Installation Instructions190-00848-00GDL 82 Environmental Qualification Form005-01008-20GDL 82 Pilot Quick Start Guide190-01810-13Table 1-7 Industry Reference DocumentsDOCUMENTP/NAirworthiness Approval of Automatic Dependent Surveillance - BroadcastOUT SystemsAC 20-165BAirworthiness Approval of Global Navigation Satellite System (GNSS)EquipmentAC 20-138DAcceptable Methods, Techniques, and Practices - Aircraft Inspection andRepairAC 43.13-1BAcceptable Methods, Techniques, and Practices - Aircraft AlterationsAC 43.13-2BRadio Specifications Standard 102RSS-1021.2.1 Environmental Qualification FormIt is the responsibility of the installing agency to obtain the EQF necessary for the GDL 82. To download EQF:1. Go to garmin.com (https://support.garmin.com/en-US/?partNumber 010-01560-31&tab manuals).2. Select “Appliance Data” from drop-down menu.3. Select “GDL 82 Environmental Qualification Form.”1.2.2 Continued AirworthinessMaintenance of the GDL 82 is “on condition” only. For regulatory periodic functional checks, refer to the approvedaircraft maintenance manuals or manual supplements. Test according to 14 CFR §91.411, 91.413, and Part 43Appendix F. The aircraft must be returned to service in a means acceptable to the appropriate aviation authority.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage 1-4

TSO & System Information1.2.3 License RequirementsCAUTIONTHE TRANSMITTER IN THIS EQUIPMENT IS GUARANTEED TO MEET FEDERAL COMMUNICATIONSCOMMISSION ACCEPTANCE OVER THE OPERATING TEMPERATURE RANGE. MODIFICATIONS NOTEXPRESSLY APPROVED BY GARMIN COULD INVALIDATE THE LICENSE AND MAKE IT UNLAWFUL TOOPERATE THE EQUIPMENT.The Telecommunications Act of 1996, effective February 8, 1996, provides the FCC discretion to eliminate radio stationlicense requirements for aircraft and ships. GDL 82 installations must comply with current transmitter licensingrequirements. In the US, to find out the specific details on whether a particular installation is exempt from licensing,please visit the FCC website http://wireless.fcc.gov/aviation. If an aircraft license is required, submit an application for alicense on FCC form 404. To provide forms by fax the FCC also has a fax-on-demand service. Outside the US, contactthe responsible telecommunication authority. The GDL 82 owner accepts all responsibility for obtaining the properlicensing before using the transceiver. The maximum transmitting power, modulation identification, and frequencyband information may be required for licensing and are detailed in section 2.2.1.3 System LimitationsL-Band AntennaThe GDL 82 transmitter is limited to using antennas meeting the requirements as specified in section 4.4.1.GPS/SBAS AntennaThe GDL 82 internal GPS/SBAS receiver is required to use one of the GPS/SBAS antennas listed in section 4.4.2.Mode S TransponderThe GDL 82 should not be installed with a Mode S transponder.190-01810-00Rev. 6GDL 82 TSO Installation ManualPage 1-5

System Specification and Functionality2System Specification and Functionality2.1 System Functionality .

190-01810-00 GDL 82 TSO Installation Manual Rev. 6 Page ii Record of Revisions Current Revision Change Description Manual Layout The aim of this installation manual is to provide clear and concise guidance in a layout designed to follow the logical order of a typical GDL 82

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