Adjustable Speed Drive Controllers User’s Guide Variadores .
VVDED302026USOctober 2002Raleigh, NC, USAInstructionBulletinBoletín deinstruccionesDirectivesd'utilisationALTIVAR 11Retain for Future Use.Conservar para uso futuro.À conserver pour usage ultérieur.Adjustable Speed Drive ControllersUser’s GuideVariadores de velocidad ajustableGuía del usuarioVariateurs de vitesseGuide de l’utilisateur
ALTIVAR 11 User’s GuideVVDED302026USOctober 2002ENGLISHDANGERHAZARDOUS VOLTAGE Read and understand this manual before installing or operatingthe ALTIVAR 11 drive controllers. Installation, adjustment, repair,and maintenance must be performed by qualified personnel. The user is responsible for conforming to all applicable coderequirements with respect to grounding all equipment. Many parts in this drive controller, including printed wiring boards,operate at line voltage. DO NOT TOUCH. Use only electricallyinsulated tools. DO NOT touch unshielded components or terminal strip screwconnections with voltage present. DO NOT short across terminals PA and PC or across the DCcapacitors. Install and close all covers before applying power or starting andstopping the drive controller. Before servicing the drive controller:— Disconnect all power.— Place a “DO NOT TURN ON” label on the drive controllerdisconnect.— Lock the disconnect in the open position. Disconnect all power including external control power that maybe present before servicing the drive controller. WAIT 15MINUTES for the DC bus capacitors to discharge. Then followthe DC bus voltage measurement procedure beginning on page22 to verify that the DC voltage is less than 45 Vdc. The drivecontroller LEDs are not accurate indicators of the absence of DCbus voltage.Failure to follow this instruction will result in death or seriousinjury.4 2002 Schneider Electric All Rights Reserved
VVDED302026USOctober 2002ALTIVAR 11 User’s GuideTable of ContentsNorth American (U) Range (ATV11 U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7European (E) Range (ATV11 E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Asian (A) Range (ATV11 A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7RECEIVING AND PRELIMINARY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8STORING AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8TECHNICAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16MOUNTING AND TEMPERATURE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 16MOUNTING DRIVE CONTROLLERS WITH BASE PLATES . . . . . . . . . . . . . . . . . . 18MOUNTING THE EMC PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19MOUNTING IN A TYPE 12 OR IP54 METAL ENCLOSURE . . . . . . . . . . . . . . . . . . . 19Calculating Enclosure Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21BUS VOLTAGE MEASUREMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 22ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22POWER TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24RECOMMENDED FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26CONTROL TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28EUROPEAN COMMUNITY EMC DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Installation Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29LOGIC INPUT APPLICATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operating Direction (Forward / Reverse) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Second Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313131323232DO OUTPUT APPLICATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Current in the Motor (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Motor Frequency (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Frequency Threshold Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Reference Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Current Threshold Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DO Output Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Configuration of the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring Diagram for the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2002 Schneider Electric All Rights Reserved33333333333334345ENGLISHINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ALTIVAR 11 User’s GuideTable of ContentsVVDED302026USOctober 2002PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35ENGLISHPrecautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Programming the Drive Controller: E (European) and U (North American)Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Programming Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Programming the Drive Controller: A (Asian) Range . . . . . . . . . . . . . . . . . . . . . . 37ACCESS TO MENUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38FIRST LEVEL ADJUSTMENT PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39drC MOTOR CONTROL MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41FUn APPLICATION FUNCTIONS MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Incompatible Application Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44tCC Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45rrS, PS2, and rSF Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46rP2, StP, and brA Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48AdC and SFt Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49FLr and dO Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Atr, LSr, and nPL Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53bFr, IPL, SCS, and FCS Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55SUP DISPLAY MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Procedure 1: Checking the Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58Procedure 2: Checking the Peripheral Equipment . . . . . . . . . . . . . . . . . . . . . . . . 58FAULT STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59LIST OF FAULTS AND CORRECTIVE ACTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Drive Controller Does Not Start, No Fault Displayed . . . . . . . . . . . . . . . . . . . . . . 61CONFIGURATION AND SETTINGS TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626 2002 Schneider Electric All Rights Reserved
VVDED302026USOctober 2002ALTIVAR 11 User’s GuideIntroductionENGLISHINTRODUCTIONThe ALTIVAR 11 (ATV11) family of adjustable speed AC drivecontrollers is used for controlling three-phase asynchronous motors.The controllers range from: 0.25 to 3 hp (0.37 to 2.2 kW), 208/230/240 V, single-phase input0.25 to 3 hp (0.37 to 2.2 kW), 208/230/240 V, three-phase input0.25 to 1 hp (0.37 to 0.75 kW), 100/115/120 V, single-phase inputATV11 controllers have been designed for the global marketplacewith three regional adaptations. Each version of the product has thesame wiring configuration and functionality. The variations among theregional versions are summarized in the following sections.North American (U) Range (ATV11 U) Designed for the North American market.Current ratings meet or exceed NEC requirements (seepages 9–11).European (E) Range (ATV11 E) Designed for the European market. Has an integrated EMC filter to meet European CE requirements.Available only in 230 V single-phase input line voltage.Current ratings have been adapted to meet European standards(see pages 9–11).Asian (A) Range (ATV11 A) Designed for the Asian market. Speed reference potentiometer and run/stop buttons have beenintegrated onto the keypad display for local operation (see pages37, 45, and 54). Logic inputs can be configured for negative logic (see page 54).Current ratings have been adapted to meet Asian standards (seepages 9–11).This instruction bulletin covers the technical characteristics,installation, wiring, programming, and maintenance of all ATV11 drivecontrollers. 2002 Schneider Electric All Rights Reserved7
ALTIVAR 11 User’s GuideStoring and ShippingVVDED302026USOctober 2002RECEIVING AND PRELIMINARY INSPECTIONENGLISHBefore installing the ATV11 drive controller, read this manual andfollow all precautions. Before removing the drive controller from its packaging, verify thatthe carton was not damaged in shipping. Carton damage usuallyindicates improper handling and the potential for device damage.If any damage is found, notify the carrier and yourSquare D/Schneider Electric representative. After removing the drive controller from its packaging, visuallyinspect the exterior for shipping damage. If any is found, notify thecarrier and your sales representative. Do not install a damageddevice. Verify that the drive controller nameplate and label conform to thepacking slip and corresponding purchase order.\CAUTIONDAMAGED EQUIPMENTDo not operate or install any drive controller that appears damaged.Failure to follow this instruction can result in injury orequipment damage.STORING AND SHIPPINGIf the drive controller is not being immediately installed, store it in aclean, dry area with an ambient temperature between -25 and 69 C(-13 to 156 F). If the drive controller must be shipped to anotherlocation, use the original shipping carton and packing material toprotect it.8 2002 Schneider Electric All Rights Reserved
VVDED302026USOctober 2002ALTIVAR 11 User’s GuideTechnical CharacteristicsTable 1:Single-Phase Supply Voltage: 200/240 V -15%, 10%, 50/60 Hz;Three-Phase ISHTECHNICAL CHARACTERISTICShpDrive ControllerMax.Short Circuit ipatedat Nominal Catalog Number4LoadAWNorth American (U) 43.623ATV11 U09M2U0.7519.914.66.343ATV11 5101ATV11HU41M2UAsian (A) .625ATV11 U09M2A0.7519.914640ATV11 7ATV11HU41M2AEuropean (E) 13.120.5ATV11 U09M2E0.550.756.3134.529ATV11 U12M2E0.7518.613.65.437ATV11 .496ATV11HU41M2E1Power ratings are for a switching frequency of 4 kHz in continuous operation. The switching frequency isadjustable from 2 to 16 Hz. Above 4 kHz, the drive controller will reduce the switching frequency if an excessivetemperature rise occurs. The temperature rise is sensed by a PTC probe in the power module. Derate thenominal drive current as follows for continuous operation above 4 kHz: 10% for 8 kHz; 20% for 12 kHz; 30% for16 kHz.2Nominal voltage values: 208 V for the North American (U) Range; 200 V for the Asian (A) Range; 230 V for theEuropean (E) Range.3For 60 seconds.4The symbol “ ” in a catalog number indicates that the drive controller is available in two versions. For drivecontrollers with a heatsink, replace the “ ” with an “H” (for example, ATV11HU09M2E). For drive controllers witha base plate, replace the “ ” with a “P” (for example, ATV11PU09M2E). 2002 Schneider Electric All Rights Reserved9
ALTIVAR 11 User’s GuideTechnical CharacteristicsTable 2:ENGLISHThree-Phase Supply Voltage: 200/230 V -15%, 15%, 50/60 Hz;Three-Phase OutputMotorMotorPower1kWVVDED302026USOctober 2002MainsDrive ControllerShortInput ansientCurrent3APowerDissipatedat Nominal Catalog Number4LoadAWNorth American (U) 2.43.624ATV11 U09M3U0.7516.354.66.338ATV11 4ATV11HU41M3UAsian (A) 2.43.624ATV11 U09M3A0.7516.354638ATV11 TV11HU41M3A1Power ratings are for a switching frequency of 4 kHz in continuous operation. The switching frequency isadjustable from 2 to 16 Hz. Above 4 kHz, the drive controller will reduce the switching frequency if an excessivetemperature rise occurs. The temperature rise is sensed by a PTC probe in the power module. Derate thenominal drive current as follows for continuous operation above 4 kHz: 10% for 8 kHz; 20% for 12 kHz; 30% for16 kHz.2Nominal voltage values: 208 V for the North American (U) Range; 200 V for the Asian (A) Range.3For 60 seconds.4The symbol “ ” in a catalog number indicates that the drive controller is available in two versions. For drivecontrollers with a heatsink, replace the “ ” with an “H” (for example, ATV11HU09M3A). For drive controllers witha base plate, replace the “ ” with a “P” (for example, ATV11PU09M3A).10 2002 Schneider Electric All Rights Reserved
Table 3:ALTIVAR 11 User’s GuideTechnical CharacteristicsSingle-Phase Supply Voltage: 100/120 V -15%, 10%, 50/60 Hz;Three-Phase ive ransientCurrent3APowerDissipatedat Nominal Catalog Number4LoadAWNorth American (U) .623ATV11 U09F1U0.7511814.66.343ATV11HU18F1UAsian (A) 25ATV11 U09F1A0.7511814640ATV11HU18F1A1Power ratings are for a switching frequency of 4 kHz in continuous operation. The switching frequency isadjustable from 2 to 16 Hz. Above 4 kHz, the drive controller will reduce the switching frequency if an excessivetemperature rise occurs. The temperature rise is sensed by a PTC probe in the power module. Derate thenominal drive current as follows for continuous operation above 4 kHz: 10% for 8 kHz; 20% for 12 kHz; 30% for16 kHz.2Values for 100 V nominal voltage.3For 60 seconds.4The symbol “ ” in a catalog number indicates that the drive controller is available in two versions. For drivecontrollers with a heatsink, replace the “ ” with an “H” (for example, ATV11HU09F1A). For drive controllers witha base plate, replace the “ ” with a “P” (for example, ATV11PU09F1A). 2002 Schneider Electric All Rights Reserved11ENGLISHVVDED302026USOctober 2002
ALTIVAR 11 User’s GuideTechnical CharacteristicsTable 4:VVDED302026USOctober 2002ENGLISHMinimum Dynamic Braking Resistance Values For Use with ExternalBraking Module VW3A11701230 VSingle-PhaseControllersATV11 PA/PBMinimumResistanceΩ230 VThree-PhaseControllersATV11 PA/PBMinimumResistanceΩ115 VSingle-PhaseControllersATV11 PA/PBMinimumResistanceΩHU05M2U, A, E75HU05M3U, A75HU05F1U, A75HU09M2U, A, E75HU09M3U, A75HU09F1U, A75HU12M2E75HU18M2U, A, E75HU18M3U, A75HU18F1U, A75HU29M2U, A, E51HU29M3U, A51PU09F1U75HU41M2U, A, E51HU41M3U, ING RESISTOR OVERHEATING Select the proper braking resistors for the application. Provide adequate thermal protection. Enclose the braking resistors in an enclosure that is suitable for the environment.Failure to follow this instruction can result in serious injury or equipmentdamage.12 2002 Schneider Electric All Rights Reserved
VVDED302026USOctober 2002Environmental SpecificationsCodes and standardsATV11 drive controllers have been developed in accordance with IEC and EN, thestrictest international standards and recommendations regarding electricalequipment for industrial monitoring; specifically, EN 50178 governingelectromagnetic compatibility and conducted and radiated emissions.Electromagneticcompatibility IEC/EN 61000-4-2 level 3IEC/EN 61000-4-3 level 3IEC/EN 61000-4-4 level 4IEC/EN 61000-4-5 level 3 (power access)IEC/EN 61800-3, environments 1 and 2All ATV11 controllers: IEC/EN 61800-3, environments 2 (industrial network) and1 (public utility network) in limited distribution.ATV11 U05M2E–U18M2E: EN 55011, EN 55022 Class B, 2: 12 kHz for motorcables 16 ft. (5 m); and Class A (Group 1), 2: 16 kHz for motor cables 33 ft.(10 m).Conducted and radiatedemissions for drivecontrollersATV11 U29M2E–U41M2E: EN 55011, EN 55022 Class B, 4: 16 kHz for motorcables 16 ft. (5 m); and Class A (Group 1), 4: 16 kHz for motor cables 33 ft.(10 m).ATV11HU05M2E–HU41M2E: With additional EMC filter: EN 55011, EN 55022Class B, 2: 16 kHz for motor cables 66 ft. (20 m); and Class A (Group 1), 2:16 kHz for motor cables 165 ft. (50 m).ATV11HU05 U–HU41 U and ATV11HU05 A–HU41 A: With additional EMCfilter: EN 55011, EN 55022 Class B, 2: 16 kHz for motor cables 16 ft. (5 m); andClass A (Group 1), 2: 16 kHz for motor cables 66 ft. (20 m).CE markingsThe drive controllers are CE marked on the basis of European directives governinglow voltage (73/23/EEC and 93/68/EEC) and EMC (89/336/EEC).Agency approvalsUL, CSA, NOM, C-TICK, and CULDegree of protectionIP20Per IEC/EN 60068-2-6:Vibration resistance1Shock resistance 1.5 mm peak from 3 to 13 Hz 1 gn from 13 to 200 Hz15 gn for 11 ms per IEC/EN 60068-2-27Maximum relative humidity 5–93% non-condensing and without dripping, per IEC 60068-2-3Storage: -25 to 69 C (-13 to 156 F)Maximum ambienttemperatureMaximum altitude1Operating: -10 to 50 C (14 to 122 F) by removing the protective cover from thetop of the drive
Read and understand this manual before installing or operating the ALTIVAR 11 drive controllers. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment.
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Procedures Programming Manual, publication 1756-PM001. The term Logix5000 controller refers to any controller that is based on the Logix5000 operating system, such as: CompactLogix controllers ControlLogix controllers DriveLogix controllers FlexLogix controllers SoftLogix5800 controllers
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Hz. INDRAMAT makes the necessary documentation available. Drive controllers for compact housing Fig 1.2: Drive controllers in compact housing Drive controllers in compact housing combine a mains rectifier and a drive controller in one unit. DKS01.1 drive with protection category IP 10 FAgeräte DDC01.1 drive with protection category IP 65 H1 .
