Process Control System PCS 7, Tips And Tricks
Preface, ContentsSIMATICProcess Control System PCS 7Tips and TricksManualBasics1Project planning2Creating a Project3Configuring Hardware4Configuring Networks5Plant Hierarchy6CFC Plans7Import-Export-Assistant8SFC Plans9Configuring SIMATICConnections10Operator Station11Configuring SIMATICConnections12SFC Languages13Batch flexible14Windows NT Information15Support16Glossary, IndexEdition 01/2001A5E00080064-01Entry IDs
Safety GuidelinesThis manual contains notices intended to ensure personal safety, as well as to protect the products andconnected equipment against damage. These notices are highlighted by the symbols shown below andgraded according to severity by the following texts:!Danger!Warning!Cautionindicates that death, severe personal injury or substantial property damage will result if properprecautions are not taken.indicates that death, severe personal injury or substantial property damage can result if properprecautions are not taken.indicates that minor personal injury can result if proper precautions are not taken.Cautionindicates that property damage can result if proper precautions are not taken.Noticedraws your attention to particularly important information on the product, handling the product, or to aparticular part of the documentation.Qualified PersonnelOnly qualified personnel should be allowed to install and work on this equipment. Qualified persons aredefined as persons who are authorized to commission, to ground and to tag circuits, equipment, andsystems in accordance with established safety practices and standards.Correct UsageNote the following:!WarningThis device and its components may only be used for the applications described in the catalog or thetechnical description, and only in connection with devices or components from other manufacturerswhich have been approved or recommended by Siemens.This product can only function correctly and safely if it is transported, stored, set up, and installedcorrectly, and operated and maintained as recommended.TrademarksSIMATIC , SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG.Third parties using for their own purposes any other names in this document which refer to trademarks mightinfringe upon the rights of the trademark owners.Copyright Siemens AG 2001 All rights reservedDisclaimer of LiabilityThe reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model or design,are reserved.We have checked the contents of this manual for agreement withthe hardware and software described. Since deviations cannot beprecluded entirely, we cannot guarantee full agreement. However,the data in this manual are reviewed regularly and any necessarycorrections included in subsequent editions. Suggestions forimprovement are welcomed.Siemens AGBereich Automatisierungs- und AntriebstechnikGeschaeftsgebiet Industrie-AutomatisierungssystemePostfach 4848, D- 90327 Nuernberg Siemens AG 2001Technical data subject to change.Siemens AktiengesellschaftA5E00080064
PrefaceOverview"SIMATIC PCS 7 Tips and Tricks" ManualThe "SIMATIC PCS 7 Tips and Tricks" manual is a supplement to Getting Startedand to the Configuration Manual. This manual is a compilation of the "FrequentlyAsked Questions" (FAQs) on PCS 7 from the Internet. The FAQs provide you withspecific help on various topics and areas of interest based on "hands on"experience. You should use this manual as a reference work.AudienceThe "SIMATIC PCS 7 Tips and Tricks" manual is intended for people involved inconfiguration, commissioning, and service. Basic experience of handling PCS 7 asdescribed in Getting Started and in the Configuration Manual is assumed.ValidityThis manual is valid for the software on the CD "Process Control System PCS 7Engineering Toolset V5.1".Overview of the General Manuals on PCS 7The PCS 7 Getting Started manual provides you with an overview of thefundamental steps involved in creating a project. It includes the "COLOR GS"project in a form that will allow you to complete the project in approximately eighthours.In the PCS 7 Configuration Manual, the individual steps required duringconfiguration are explained based on the "COLOR PH" sample plant and you areshown how to structure the process control of a plant from a technological point ofview in various phases. You are provided with an overview of the various views(component view and plant view), the individual phases of configuration rangingfrom structuring projects, creating models, creating an OS, configuring user datafor the OS and transferring the PLC-OS connection data. The configuration manualis intended to provide you with a comprehensive overview of the steps involved inconfiguring a plant. Detailed explanations of the contents and functions in dialogboxes have been deliberately left out. For more detailed information in this case,please refer to the documentation or the online help of the particular application.Process Control System PCS 7, Tips and TricksA5E00080064-01iii
PrefaceThis manual, SIMATIC PCS 7 Tips and Tricks provides you with a collection ofFAQs relevant to PCS 7 from the Internet arranged logically in chapters based onthe normal steps involved in configuration.Getting Started, Configuration Manual and ProjectsGetting Started consists of a manual explaining the steps required to create theCOLOR GS project. Getting Started and the finished project COLOR GS aresupplied on the CD "Process Control System PCS 7 Engineering Toolset V5.1".The configuration manual explains the steps necessary to create the COLOR PHproject. The Configuration Manual and the finished project COLOR PH aresupplied on the CD "Process Control System PCS 7 Engineering Toolset V5.1".You can run these projects on an existing SIMATIC station. It may be necessary toadapt your hardware components.The CD "Process Control System PCS 7 - Electronic Manuals" also includesGetting Started and the Configuration Manual along with the Tips and Tricksmanual. You can read and print the manuals using the Acrobat Reader.The contents of the electronic manuals are largely identical to those in the onlinehelp . Due to technical reasons, there may be minor differences between the onlinehelp and the electronic manuals. If there are discrepancies, the information in theonline help can be considered more up to date.The "PCS 7 Getting Started" and "PCS 7 Configuration Manual" are on the PCS 7installation CD (Process Control System PCS 7 Engineering Toolset V5.1) in"Manuals\English\" in the files "PCS 7 Getting Started.pdf" and "PCS 7Configuration Manual.pdf".Further SupportIf you have questions about the use of the software described here, and youcannot find the answers in the electronic manuals or in the online help, pleasecontact your Siemens representative in your local Siemens office.To familiarize you with the Process Control System PCS 7, we offer a range ofcourses. Please contact your regional training center or the central training center.http://www.ad.siemens.de/trainingYou will find information on the SIMATIC PCS 7 Process Control System on theSIMATIC Web site "Industrial Automation Systems" at the following address:http://www.ad.siemens.de/simatic-pcs7If you require support from Customer Support, you can call the central hotline: 49-911-895-7000ivProcess Control System PCS 7, Tips and TricksA5E00080064-01
PrefaceReferences to other FAQsIn the answers to the questions in this manual "SIMATIC PCS 7 Tips and Tricks",you will occasionally find references to the Entry IDs of other FAQs. To locatethese FAQs on the Internet, follow the steps outlined below:1. Go to the following address on the Internet:http://www.ad.siemens.de/csinfo2. Select the Click here button.3. Enter the required Entry ID in the "Display entry (Entry ID)" field and confirmwith Enter or click the Go To button.FAQsYou can display the FAQs selected in this manual and other FAQs on the Internetas follows:1. Select the following addresshttp://www.ad.siemens.de/csinfo2. Click the Product Support button3. Select the topic you require, for example, "SIMATIC PCS 7"Process Control System PCS 7, Tips and TricksA5E00080064-01v
PrefaceCustomer Support, Technical SupportOpen round the clock, worldwide:NurembergJohnson CitySingaporeSIMATIC HotlineWorldwide (Nuremberg)Technical SupportWorldwide (Nuremberg)Technical Support(FreeContact)(charged, only withSIMATIC Card)Local time: Mo.-Fr. 7:00 to 17:00Phone: 49 (180) 5050 222Fax:E-mail:GMT: 49 (180) 5050 223techsupport@ad.siemens.de 1:00Local time: Mo.-Fr. 0:00 to 24:00Phone: 49 (911) 895-7777Fax:GMT: 49 (911) 895-7001 01:00Europe / Africa (Nuremberg)AuthorizationAmerica (Johnson City)Technical Support andAuthorizationAsia / Australia (Singapore)Local time: Mo.-Fr. 7:00 to 17:00Local time: Mo.-Fr. 8:00 to 19:00Phone: 1 423 461-2522Fax: 1 423 461-2289E-mail: simatic.hotline@sea.siemens.comGMT:-5:00Local time: Mo.-Fr. 8:30 to 17:30Phone:Fax:E-mail:GMT: 49 (911) 895-7200 49 (911) 895-7201authorization@nbgm.siemens.de 1:00Technical Support andAuthorizationPhone:Fax:E-mail:GMT: 65 740-7000 65 740-7001simatic.hotline@sae.siemens.com.sg 8:00English and German are spoken on all hotlines. On the authorization hotline, French, Italian and Spanish are alsospoken.viProcess Control System PCS 7, Tips and TricksA5E00080064-01
PrefaceSIMATIC Customer Support Online ServicesThe SIMATIC Customer Support team provides you with comprehensive additionalinformation on SIMATIC products in its online services: You can obtain general current information:- On the Internet at http://www.ad.siemens.de/simaticCurrent Product Information leaflets and downloads which you may find usefulfor your product are available:-On the Internet at http://www.ad.siemens.de/simatic-cs-Via the Bulletin Board System (BBS) in Nuremberg (SIMATIC CustomerSupport Mailbox) number 49 (911) 895-7100.To access the mailbox, use a modem with V.34(28.8 Kbps) capability whose parameters you should set as follows: 8, N, 1,ANSI, or dial in using ISDN (x.75, 64 Kbps). You can find your local contact for Automation & Drives in our contactsdatabase:-On the Internet at s Control System PCS 7, Tips and TricksA5E00080064-01vii
PrefaceviiiProcess Control System PCS 7, Tips and TricksA5E00080064-01
1.71.21.2.11.2.21.2.32Project Basics.1-1Implementing a Standard PCs with PCS 7 V4.02.1-1Diagnostics option in the case of problems connecting with DP .1-2EMC of S7 components .1-2Data communication cycle with S7-400 .1-3WinCC messages: "PLC fault synchronous" and "PLC fault asynchronous" .1-3Message suppression of the PCS 7 blocks CTRL PID / MEAS MONfor AH,WH,WL,AL .1-4Reduce runtime of error OBs (SUBNET block) in PCS 7 version V4.xx .1-5Installation .1-6Abort when installing PCS 7 V4.02 .1-6When starting the PCS 7 Setup issue of error message"Setup Runtime Error 5; invalid procedure call".1-6Deinstalling PCS 7 .1-7Basics.2-1Free block numbers for user blocks.2-1Determining the current local data requirement in the CPU .2-2Relationship between computer name and database server name V4.0x .2-6Modules in the central rack .2-7Message Configuration .2-7Predefining operating message texts.2-7Message configuring in the EngineeringStation.2-9Message classes in PCS 7 and their acknowledgability.2-11Creating a gal characters in PCS 7 V5.0 and V 4.x .3-1Creating global data blocks for the OS .3-2Determining defective station in the case of I/O access failure .3-3Configuring CPUs and CPs not listed in the HW Config.3-4Menu item "Set PG/PC interface" missing in the SIMATIC Manager .3-5Menu item ’Language for Display’ doesn’t work in the SIMATIC Manager.3-6Error when copying an AS in the SIMATIC Manager .3-6Project Handling .3-7Back up project data .3-7Reorganization of the project .3-8Copying CFC plans into other Ass for PCS 7 versions earlier than V5.0 .3-9Copying of PCS 7 projects .3-10Data backup of individual automation systems.3-11Blocks Handling .3-12Adapting blocks and libraries to the customer profile .3-12Changing the operating behavior of the PCS 7 with blocks from thestandard library.3-13Process Control System PCS 7, Tips and TricksA5E00080064-01ix
Contents3.3.33.43.4.13.4.24Configuring .34.3.44.3.54.3.65Basics.4-1Station diagnostics of a SIMATIC Station .4-1Storing user program permanently on FEPROM memory card.4-2Moving DP slaves to a different master system.4-3Operating state "STOP" when cycle monitoring time is exceeded .4-4Quantified project scope of the communications instancesfor PCS 7 automation systems.4-4Modules missing the HW Config .4-6CPU diagnostics includes smudge characters instead of cleartext .4-6HW Config cannot be started after incorporating a GSD file (versions 4.02) .4-9STOP through the priority class run system .4-10Redundant AS .4-11Configuring redundant power supply modules in an S7-400 .4-11Changing the rack number of sync modules.4-12Configuring the second CPU 417-4H.4-12No switching to Redundant mode with running PG function for test andstart-up .4-12Prompt to make overall reset after power ON with no battery back-up .4-13Automation System .4-13Memory concept for the S7-400.4-13Higher memory requirement when the CPU is in RUN mode.4-14Memory requirement of the process image (code memory/ data memory) .4-15Using the 3rd and 4th interfaces of the CPU 417-4 .4-15Maximum possible number of DP phases with S7 400.4-15Battery error with the S7-400: OB81 is not called.4-16Configuring 5.4.15.4.25.4.35.4.45.4.5xSystem attributes for blocks and parameters.3-14Redundancy .3-16Creating and Downloading a Redundant OS Within a Project inPCS 7 Versions Higher than 4.02 .3-16Configuring a redundant connection in PCS 7 Versionen higher than 4.02 .3-19Basics.5-1Connection of PROFIBUS PA devices .5-1COM Port in PCS 7 can no longer be addressed .5-1Installing the 3COM card after PCS 7 .5-4FMS.5-5Maximum message length with FMS link.5-5Restrictions of the FMS channel .5-5OML.5-6Configuring the PROFIBUS bus parameters with STEP7 usingOLMs version V3.5-6CP Industrial Ethernet .5-13Connecting Industrial Ethernet communications processors with anIndustrial Ethernet OSM/V1 (optical switch module).5-13Possible block transfer sizes with SEND/RECEIVE .5-14Link between the OSM V2 and the Industrial EthernetCPs 343-1 and 443-1 .5-15Replacing S7-400 CPU keeping the CP data and subsequent loadingof the CPU via Industrial Ethernet CP in PCS 7 version V4.xx.5-17Consistency system data block (SDB 1xxx Type 3118) with theCPs 443-1xxx and 343-1xxx for PCS 7 version V5.x.5-18Process Control System PCS 7, Tips and TricksA5E00080064-01
7.46Plant Hierarchy6.16.1.16.1.26.1.36.26.2.17Operating modes Simplex, Half Duplex and Full Duplex in thecommunications world and with SIMATIC NET .5-19Autosensing and autonegotiation in the Fast Ethernet technology.5-20Installation of the CP1413 under Windows NT .5-20Operating modes of the Industrial Ethernet OSM/V1 .5-26Redundant communication with two CP1613s for PCS 7 version V5.x.5-27Time synchronization for PCS 7 V5.x via CP1613.5-29Installation/Configuration of the CP 1413 .5-39CP Profibus .5-39FMS Broadcast support .5-39Time synchronization via PROFIBUS with CP5412 (A2) V4.X.5-40Installation/Configuration of the CP 5412 A2 .5-40Field Devices.5-41Incorporating new LINK modules in PCS 7 V4.02 .5-41Configuration of PA field devices with PDM via Industrial Ethernet.5-43Statuses of the outputs of the ET 200M with CPU STOP.5-44PCS 7/ AS SIMOVERT for PCS 7 version V4.02 .5-45Linking an S5-95F to PCS 7 V4.0x .5-54Starting up SIPART DR 21 for PCS 7 version V4.0x .5-59Starting up SIPART DR 19 for PCS 7 version V4.0x .5-67Starting up SIMOCODE for PCS 7 version V4.0x.5-76Application of the simulation system SIMBApro in PCS 7 .5-82PCS 7 and the controller module FM355-PID.5-93Connection of the PT100 to analog input module SM 331 AI 8x12BIT .5-106Connecting a SITRANS P (DS series) to PCS 7 via aPROFIBUS PA - communication.5-110Routing .5-121Loading a complete S7-400 station with Industrial Ethernet CPs inRUN state of all components concerned for PCS 7 version V5.x.5-121SIMATIC S7 modules that support routing for PCS 7 version V5.x.5-125With PG channel routing: CP cannot be reached via special diagnosticsfor PCS 7 version V5.x.5-127NCM diagnostics mask gives the wrong information on the gatewaysused for PCS 7 version V5.x .5-128Basics.6-1Changing the CPU assignment in the Technological Hierarchy for movingCFC /SFC charts in PCS 7 V4.x and V5.x .6-1Copying folders in the technological hierarchy and changing the namesof CFC charts in PCS 7 version V5.x .6-2Changing the entries in the alarm origin in PCS 7 version V4.01 or earlier .6-3Modifying Projects.6-4Modifying a project in the Technological Hierarchy 7Basics.7-1Checking system resources before loading .7-1Creating the special OBs via a MSG CSF block.7-1Delta compiling in the CFC is not possible when modifying the interfaceof a block in PCS 7 version V4.02 .7-2Blocks with the same number in the CFC.7-3Error message: Coordination rules have been violated FBxxx.7-3Sample program: request fault for time interrupt, measuring the time-out .7-4Wrong string length when transferring to WinCC in PCS 7 version 4.02 .7-5Process Control System PCS 7, Tips and TricksA5E00080064-01xi
.199.1.39.1.49.1.59.1.6Basics.10-1Implementing the SFB 12 and SFB 13 .10-1Different time response when setting up and clearing down connections .10-2Sample program: configuring the blocks AG SEND/AG RECV ( V4.02 ) .10-3Operator 1.7xiiBasics.9-1Variable updating and archiving.9-1Detail window of the SFC visualization cannot be operated inPCS 7 version 4.0x .9-1Interconnection of inputs on the SFC CTRL block.9-2Maximum number of SFC plans in one S7 CPU with and withoutcontrol blocks in PCS 7 version 4.0x.9-2Maximum number of transitions and alternative branches .9-4Using the SFC Control block.9-5Configuring SIMATIC age Setting in the SIMATIC Manager .8-1SFC-Plans9.19.1.19.1.210Numbers of the instance data blocks of the CFC .7-6Sample program: generating message in the AS with new and old valuesupon changing values .7-6Interconnect ANY Pointer to a complete data block in the CFC für PCS 7Version 4.02 or higher .7-8Format adaptation for the process value output when configuringmessages in the CFC.7-9Absolute addressing of global operands in the CFC or in the SFC .7-11"CPU memory insufficient" message when loading the AS .7-11Central changing of type of blocks CFC charts.7-12Linking PCS 7 message block with group display. .7-12Warning: "CHANGE the OBx: the FCy must be called." when compilingthe CFC .7-13Linking string as message-accompanying value .7-14No more accompanying message values displayed in WinCC .7-14Valve block PCS 7 doesn't support on-site operation.7-15Message when inserting blocks in CFC plan .7-15Notes on using the ALARM 8P .7-15Error message: Maximum length of code area reached .7-17Generating a new time stamp despite identical operator messages .7-18Missing OBs in the run properties of a block .7-18OB number display in the block header .7-19Language of message texts in the CFC.7-20Basics.11-1DCF 77 receiver for WinCC .11-1GPS receiver (2XV9450-1AR13) for WinCC.11-2OPC under WinCC V. 5 .11-2Periodic beeping after starting WinCC.11-2Copying projects with WinCC V5.0 .11-3Growing log file in the project path.11-3WinCC V5.0: starting the project automatically depending on theuser logged in.11-4Process Control System PCS 7, Tips and TricksA5E00080064-01
tic program start after computer start-up .11-4Removing Runtime data from the database in V 4.0 and higher .11-5Removing unnecessary d
Process Control System PCS 7, Tips and Tricks A5E00080064-01 iii Preface Overview "SIMATIC PCS 7 Tips and Tric
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