Getting Started - Part 2 (V8.2 With APL)

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SIMATICProcess Control System PCS 7Getting Started - Part 2 (V8.2 withAPL)Getting StartedValid for PCS 7 as of V8.203/2016A5E36186799-AASecurity information1Preface2Preparations for GettingStarted - Part 23Configuring the hardware4Working in the plant hierarchy5Using textualinterconnections6Configuring CFC charts withthe use of rational functions7Configuring SFC charts withthe use of rational functions8Compiling, downloading, andtesting charts9Configuring the PCS 7 OS10Operating and monitoring inprocess mode11Performing the additional task12

Legal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.CAUTIONindicates that minor personal injury can result if proper precautions are not taken.NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will beused. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to propertydamage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualifiedpersonnel are those who, based on their training and experience, are capable of identifying risks and avoidingpotential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommended orapproved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information inthis publication is reviewed regularly and any necessary corrections are included in subsequent editions.Siemens AGDivision Process Industries and DrivesPostfach 48 4890026 NÜRNBERGGERMANYA5E36186799-AA 03/2016 Subject to changeCopyright Siemens AG 2016.All rights reserved

Table of contents1Security information.72Preface.93Preparations for Getting Started - Part 2.13453.13.1.13.1.2Requirements for Getting Started.13Hardware requirements for Getting Started - Part 2.13Software requirements for Getting Started - Part 2.143.23.2.13.2.23.2.33.2.4Introduction to the project for Getting Started.15System configuration for the 'color gs' project.15Introduction to the overall project.15Task definition for Getting Started - Part 2.16Overview of configuration 83.3.93.3.103.3.11Making the preparations.19Overview of default settings.19Making settings in the Configuration Console.20Selecting the network adapter in SIMATIC Shell.21Retrieving the project from the archive.21Adapting the AS hardware configuration.22Adapting the blocks for the example project.23Adapting the project data for the example project.24Renaming the PC station.24Adapting the name of the OS.25Adapting the configuration of the OS.26Making settings in NetPro.26Configuring the hardware.294.14.1.14.1.24.1.3Principle of simulation with hardware components.29Implementing simulation with hardware.29Changing the name of the plant bus.30Adding the distributed I/O.304.24.2.14.2.24.2.34.2.44.2.54.2.6Function and use of symbolic names.32Using symbolic names.32Assigning symbolic names.33Symbolic names for the analog output module.34Symbolic names for the analog input module.35Symbolic names for the digital output module.35Symbolic names for the digital input module.36Working in the plant hierarchy.375.1Adapting the plant hierarchy.375.2Expanding the plant hierarchy.375.3Adding process pictures.38Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA3

Table of contents674Using textual interconnections.416.1Description of textual interconnection.416.2Textual interconnections in CFC charts.426.3Textual interconnections in SFC charts.42Configuring CFC charts with the use of rational functions.457.1Overview of the work in CFC.457.27.2.17.2.2Expanding the master data library.45Expanding the master data library.45Storing the additional .87.3.97.3.107.3.11Simulation charts and chart-in-chart technique.46Creating the "SIMREAC" simulation chart.46Implementing simulation with CFC charts.52Function of the simulation charts.52Function of the "General" CFC chart.53Inserting CFC charts for REAC1.54Creating the "General" Chart.55Creating the "SIMV" simulation chart.56Step 1 - Inserting blocks into "SIMV".56Step 2 - Assigning parameters for the inputs and outputs of "SIMV".57Step 3 - Interconnecting the inputs and outputs of "SIMV".58Creating the "SIMMO" simulation 3.47.4.3.57.4.3.67.4.47.4.4.1Working with process tag types.61Use of process tag types.61Procedure for creating the 'MOTOR' process tag.62Creating "MOTOR" process tags using process tag types.62Step 1 - Creating the "TYPE MOTOR" top chart.63Step 2 - Creating the "TYPE MOTOR" process tag type.64Step 3 - Creating the "MOTOR REAC1" import file.67Step 4 - Editing the "MOTOR REAC1" import file.68Step 5 - Creating "TYPE MOTOR" process tags.72The results.74Procedure for creating the 'VALVE' process tag.76Creating "VALVE" process tags using process tag types.76Step 1 - Creating the "TYPE VALVE" top chart.76Step 2 - Creating the "TYPE VALVE" process tag type.78Step 3 - Creating the "VALVE REAC1" import file.79Step 4 - Editing the "VALVE REAC1" import file.80Step 5 - Creating "TYPE VALVE" process tags.83Procedure for closing.84Closing textual tions of process tag types.86Making subsequent changes.86The most important information about the import/export file.86Adding a parameter.87Making corrections - basic procedure.897.67.6.1Creating other CFC charts.91Creating the "CFC LI311" CFC chart.91Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA

Table of contents89107.6.2Creating the "CFC Chart TC 311" CFC chart.947.77.7.1The current status.97Summary: "Rational engineering in the CFC configuration".97Configuring SFC charts with the use of rational functions.1018.1Overview of configuration steps in the SFC.1018.28.2.18.2.2Modification of the SFC charts in the 'RMT1/2' plant sections.101Modifications in the RMT parts of the plant.101Modifying the SFC charts of the RMTx parts of the .88.3.98.3.108.3.118.3.128.3.138.3.148.3.15Working with SFC types.105Overview of SFC types.105What are the important elements in an SFC type?.106Planning for the "REAC" SFC type.107How to create an SFC type.108Step 1 - Creating a SFC type.109Step 2 - Opening the "REAC" SFC type.109Step 3 - Defining the control strategies.110Step 4 - Creating the sequencers.111Step 5 - Specifying the setpoints.113Step 6 - Creating process values.114Step 7 - Creating the block contacts.115Step 8 - Configuring the "RESET" sequencer.116Step 9 - Configuring the "Heating" and "Drain" Sequencers.118Step 10 - Creating a SFC instance.121Step 11 - Storing the SFC type in the master data library.1238.48.4.1The current status.123Summary of "Rational engineering in the SFC configuration".123Compiling, downloading, and testing charts.1259.1Compiling, downloading and testing your project.1259.2Compiling and downloading the project.1259.3Testing the program.128Configuring the PCS 7 OS.13110.1Overview of work when configuring the OS.13110.210.2.110.2.210.2.310.2.4Creation of icons.131Opening the picture file for your icons.131Creating your own icons for process pictures.132Creating the icons for the agitator.132Creating the icons for the .3.7Working with standard block icons.136Storing the standard block icons .136Modification of the default block icons.137Creating a new template file.138Modifying the default block icons.138Step 1 - Storing copies of the required block icon.139Step 2 - Changing the properties of the "MOTOR" block icon.139Step 3 - Adapting the representation of the pump.140Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA5

Table of contents111210.3.8Step 4 - Modifying the "SFC TYPE" block icon.14110.410.4.110.4.210.4.310.4.4Creating block icons and compiling the OS.143Creating block icons and compiling the OS.143Selecting the option for creating block icons.143Creating the block icons.144Compiling the OS.14710.510.5.110.5.210.5.310.5.410.5.5Creating a process picture.148Creating a process picture.148Creating the process picture.149Inserting a status display.151Inserting buttons for RMT1 and RMT2.153Modifying the RMT1 and RMT2 process pictures.15610.610.6.1The current status.157Summary of "Rational Engineering for the OS Configuration".157Operating and monitoring in process mode.15911.1Functions in process mode.15911.2Operating the SFC instance.15911.3Starting the SFC instance.16011.4Selecting the control strategy.16011.5Changing the setpoint for the temperature.16111.6Switching the type of simulation.16111.7Specifying the minimum fill level.162Performing the additional task.16312.1Overview of the configuration of reactor 2.16312.2How to configure the "REAC2" part of the plant.16312.3How to compile the changes.16512.4Follow-up work.168Index.1696Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA

Security information1Siemens provides products and solutions with industrial security functions that support thesecure operation of plants, solutions, machines, equipment and/or networks. They areimportant components in a holistic industrial security concept. With this in mind, Siemens’products and solutions undergo continuous development. Siemens recommends strongly thatyou regularly check for product updates.For the secure operation of Siemens products and solutions, it is necessary to take suitablepreventive action (e.g. cell protection concept) and integrate each component into a holistic,state-of-the-art industrial security concept. Third-party products that may be in use should alsobe considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurityTo stay informed about product updates as they occur, sign up for a product-specificnewsletter. For more information, visit http://support.automation.siemens.com.Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA7

Security information8Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA

2PrefacePurpose of this documentationGetting Started - Part 2 (as of V8.2 with APL) introduces the PCS 7 functions that you can usefor fast and effective configuration of your plant. These functions are especially convenient forconfiguring large, complex plants.This Getting Started is aimed at users who have completed Getting Started - Part 1 (as of V8.2with APL).The product is hereafter only referred to as Getting Started - Part 2 and Getting Started - Part1.Required basic knowledgeYou should already have knowledge in the following areas: Microsoft Windows operating system, Windows Server Basic knowledge in the field of process automation Functions and configuration of SIMATIC S7 (S7-400, STEP 7) Functions and configuration of SIMATIC NET (network components, transmission media)You should also be familiar with the basic functions of PCS 7. This includes all functionsdescribed in Getting Started - Part 1. Detailed instructions are provided for all functions thatwere not covered in Getting Started - Part 1. If necessary, you can refer back to the detaileddescriptions in Getting Started - Part 1.Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA9

PrefaceOptions for accessing PCS 7 documentationThe documentation required for PCS 7 includes the following types: PCS 7 ReadmeThe readme file is available in two versions:– PCS 7 Readme (offline)This version is installed by PCS 7 Setup. The file only contains general information andlinks to documents on the Internet.– PCS 7 Readme (online)This version contains all information on the installation and use of PCS 7 in the formatwhich is already familiar to you. The file is only available on the Internet to keep it alwaysup-to-dateNoteThe information provided in the PCS 7 Readme (online) on the Internet takesprecedence over all other PCS 7 documentation.Read this PCS 7 Readme carefully, because it contains important information andamendments on PCS 7 . PCS 7 System DocumentationSystem documentation contains information that covers several products, such asconfiguration manuals and Getting Started manuals. This documentation serves as aguideline for the overall system and explains the interaction between the individualhardware and software components.Note the information on "PCS 7 Documentation Portal Setup" in the product overviewProcess Control System PCS 7; PCS 7 ‑ Documentation; Section "Options for accessingthe documentation" PCS 7 Product DocumentationProduct documentation contains information about special hardware and softwarecomponents. The individual documents provide detailed information on the specificcomponent.Full versions of the documentation are available from the "Technical Documentation SIMATICPCS 7" website: www.siemens.com/pcs7-documentation (www.siemens.com/pcs7documentation)GuideGetting Started - Part 2 is a continuation of Getting Started - Part 1. In this Getting Started,you will configure a unit for the color gs project.You will become familiar with the functions of rational engineering. In the documentation, youwill find the most important background information required to understand the individualtopics. Detailed instructions guide you step-by-step through the configuration.10Getting Started - Part 2 (V8.2 with APL)Getting Started, 03/2016, A5E36186799-AA

PrefaceYou can download the completed PCS 7 color gs project and the documentation GettingStarted - Part 1 from the www.siemens.com/pcs7-documentation (www.siemens.com/pcs7documentation):1. Select the manuals of the PCS 7 version.2. Click on the link to the PCS 7 manual "Getting Started - Part 1".3. Click on the following icon to download the relevant project:.Open the projects on the Engineering Station (ES) to view the configuration data and comparethe data with your own configuration data. You activate the project on an operator station (OS)in order to operate and monitor the process.NoteThe preparatory tasks for Getting Started - Part 2 are described in detail in Getting Started Part 1. This Getting Started only provides an overview of the preparatory work.NoteTo test the sample project in process mode, the hardware configuration of the project mustcorrespond to your actual hardware configuration. If necessary, replace the hardwarecomponents of the sample project with the actual hardware components present.For additional information on this, refer to Getting Started - Part 1.ConventionsIn this document, all the instructions are given using their full menu commands. You can alsoaccess virtually all of the functions through the shortcut menu or by double-clicking.NoteIn this documentation, the versions of profiles, libraries and modules are always shown simplywith Vxx.Make sure that you use a vers

SIMATIC Process Control System PCS 7 Getting Started - Part 2 (V8.2 with APL) Getting Started Valid for PCS 7 as of V8.2 03/2016 A5E36186799-AA

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