Genie Superlift SOP By: Material Handling Lift
Standard Operating ProcedureGenie SuperliftMaterial Handling LiftDepartment ofPhysical PlantIssuedSOP003Reviewed PageAug 20/09 Aug 20/09 1/1Approved by:D. Boyce1 Purpose & ScopeThe purpose of this procedure is to ensure that all operators can safely and effectively use the Genie SuperliftContractor material handling lift.2 IntroductionThe Genie Superlift Contractor is a manual material handling lift designed to vertically elevate loads up to 18’ inthe air. Given the potential hazards associated with material handling and working at heights, all personnel thatare required to use the Genie Superlift Contractor must first be trained to operate it safely and effectively.3 Training RequirementsThe training program for the Genie Superlift Contractor contains the following elements:3.1 TheoryThe Genie “Superlift Contractor” Operator’s Manual is the primary training document for the SuperliftContractor. All operators must read each section of the manual in detail and then review the information with acompetent person to ensure understanding.3.2 Practical TrainingAfter completing the operator’s manual review, each operator must receive practical instruction on the safe andeffective use of the Genie Superlift Contractor. During this practical instruction, all operators must set-up and usethe Genie Superlift Contractor as detailed in the operator’s manual.4 DocumentationThe Task Matrix (below) must be used to ensure that all training elements have been completed. As each task iscompleted and the operator demonstrates comprehension and competency, the competent person providing thetraining will place a check mark in the box beside the task. When all tasks have been completed and both theoperator and the competent person are satisfied that the operator can now safely and effectively use the GenieSuperlift Contractor, then both the operator and competent person will sign and date the matrix in the spaceprovided. A copy of this signed and dated operating procedure will then be placed in the operator’s training file toprovide proof of completion of training.OperatorTheorySafetyLegendPre-operation InspectionFunction TestsWorkplace InspectionOperating InstructionsLoad Capacity ChartsDecalsTransport InstructionsSpecificationsName (please 5678910Name (please print)SignatureDate
Operator’s ManualFirst EditionSeventh PrintingPart No. 33547
Operator's ManualFirst Edition Seventh PrintingImportantRead, understand and obey these safety rules andoperating instructions before operating this machine.Only trained and authorized personnel shall bepermitted to operate this machine. This manual shouldbe considered a permanent part of your machine andshould remain with the machine at all times. If you haveany questions, call Genie Industries.ContentsPageSafety . 1Legend . 6Pre-operation Inspection . 7Function Tests . 9Workplace Inspection . 13Operating Instructions . 14Load Capacity Charts . 16Decals . 18Transport Instructions . 22Specifications . 23Contact us:Internet: http://www.genielift.come-mail: techpub@genieind.comCopyright 1995 by Genie IndustriesFirst Edition: Seventh Printing, January 2004"Genie" and "Superlift Contractor" areregistered trademarks of Genie Industries inthe U.S.A. and many other countries.Printed on recycled paperPrinted in U.S.A.Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualSafety RulesWarningFailure to obey the instructions andsafety rules in this manual mayresult in death or serious injury.Do Not Operate Unless:You learn and practice the principles of safemachine operation contained in this operator'smanual.1 Avoid hazardous situations.Know and understand the safety rules beforegoing on to the next section.2 Always perform a pre-operationinspection.3 Always perform the function tests prior touse.4 Inspect the workplace.5 Only use the machine as it was intended.You read, understand and obey themanufacturer's instructions and safety rules—safety and operator's manuals and machinedecals.You read, understand and obey employer'ssafety rules and worksite regulations.You read, understand and obey all applicablegovernmental regulations.You are properly trained to safely operate themachine.Part No. 33547Genie Superlift Contractor1
Operator's ManualFirst Edition Seventh PrintingSAFETY RULESFall HazardsDo not use as a personnel lifting platform or step.Do not stand on the load handling attachments.Do not raise the load unlessthe load handlingattachment is properlysecured to the machine.Do not use blocks to levelthe machine.Do not climb on the mast.Tip-over HazardsDo not raise the load unless the stabilizers (ifequipped) and legs have been fully lowered andlocked and the casters are in full contact with theground.Do not move the machinewith a raised load, exceptfor minor positioning.Do not operate the machine in strong or gustywinds. Increasing the load surface area willdecrease machine stability in windy conditions.Do not raise the load unlessthe leg retainer pins areproperly inserted throughthe leg and the base.Do not remove the legretainer pins while themachine is loaded and/orraised.Do not raise the load unless the machine is on afirm, level surface.Do not leave a load raised when windy conditionsmay occur unless the machine(s) are properly guywired.Do not exceed the rated load capacity. See LoadCapacity Charts section.Avoid debris and uneven surfaces while rolling amachine with the legs folded up.Prior to use, check the work area for drop-offs,holes, bumps, debris, unstable or slippery surfacesor other possible hazardous conditions.2Do not replace machine parts critical to stability orstructure with items of different weight orspecification.Do not cause a horizontal force or side load to themachine by raising or lowering a fixed oroverhanging load.Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualSAFETY RULESDo not place ladders or scaffolding against any partof the machine.Electrocution HazardsThis machine is notelectrically insulated andwill not provide protectionfrom contact with orproximity to electricalcurrent.Do not use the machine on a moving or mobilesurface or vehicle.Collision HazardsCheck the work area foroverhead obstructionsor other possiblehazards.Do not tilt the machineback unless the area isclear of personnel andobstructions.Use common sense and planning when transportingthe machine on an incline or slope.Do not load for transport unless the machine andvehicle are on a level surface. Use proper liftingtechniques to load the machine.Keep away from themachine if it contactsenergized power lines. Personnel must not touch oroperate the machine until power lines are shut off.Maintain safe distances away from electrical powerlines and apparatus in accordance with applicablegovernmental regulations and the following chart.VoltageMinimum SafeApproach DistancePhase to PhaseFeet0 to 300V300V to 50KV50KV to 200KV200KV to 350KV350KV to 500KV500KV to 750KV750KV to 1000KVAvoid Contact103.1154.6206.1257.63510.74513.7MetersAllow for mast movement and electrical line swayor sag, and be aware of strong or gusty winds.Do not use the machine as a ground for welding.Lifting HazardsUse proper lifting techniques to load or tip themachine.Use proper lifting techniques when installing orremoving the load handling attachments.Part No. 33547Genie Superlift Contractor3
Operator's ManualFirst Edition Seventh PrintingSAFETY RULESCrushing HazardsDamaged Machine HazardsKeep hands and fingers away from folding legs andother potential pinch points.Do not use a damaged ormalfunctioning machine.Do not raise if the load is not properly centered onthe load handling attachment.Do not use a machine with aworn, frayed, kinked ordamaged cable.Do not raise unless the load is properly secured tothe load handling attachment.Do not use a machine with lessthan four wraps of cable on thewinch drum when the carriageis fully lowered.Do not stand under orallow personnel underthe machine when theload is raised.Conduct a thoroughpre-operation inspection prior toeach use.Do not lower the loadunless the area below isclear of personnel andobstructions.Be sure all decals are in place and legible.Do not stand under the load. The safety brakesystem (if equipped) will allow the load to drop 1 to3 feet / 30 to 91 cm before locking the columns.Maintain a firm grasp on the stabilizer when thelock plates are released. The stabilizer will drop.Maintain a firm grasp on the leg when the retainingpin is removed. The leg will drop.Maintain a firm grasp on the winch handles until thebrake is locked. The brake is locked when the loadwill not cause the winch handles to turn.Be sure the operator's manual is complete, legibleand in the storage container located on themachine.Maintain proper lubrication on the winch. See GenieSuperlift Contractor Parts and Service Manual fordetails. Do not allow oil or grease on brakingsurfaces.Do not use any type of lubrication on the columnsurfaces.Bodily Injury HazardDo not grasp the cable.Improper Use HazardNever leave a machine unattended with a load.Unauthorized personnel may attempt to operate themachine without proper instruction, creating anunsafe condition.4Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualSAFETY RULESDecal LegendGenie product decals use symbols, color codingand signal words to identify the following:Safety alert symbol—used to alertpersonnel to potential personalinjury hazards. Obey all safetymessages that follow this symbolto avoid possible injury or death.Red—used to indicate thepresence of an imminentlyhazardous situation which, if notavoided, will result in death orserious injury.Orange—used to indicate thepresence of a potentiallyhazardous situation which, if notavoided, could result in death orserious injury.Yellow with safety alert symbol—used to indicate the presence of apotentially hazardous situationwhich, if not avoided, may causeminor or moderate injury.Yellow without safety alertsymbol—used to indicate thepresence of a potentiallyhazardous situation which, if notavoided, may result in propertydamage.Green—used to indicate operationor maintenance information.Part No. 33547Genie Superlift Contractor5
Operator's ManualFirst Edition Seventh 171615141Winch10 Boom19 Stabilizer caster2Lifting bracket11 Shackle20 Base3Cable12 Fork extension21 Stabilizer brace4Mast13 Pipe cradle5Carriage14 Leg swivel caster22 Base swivel/lock caster withbrake6Standard forks15 Leg23 Transport wheel7Load handling attachmentretaining pin16 Hold-down bar24 Mast brace17 Leg retaining pin8Adjustable forks18 Stabilizer (if equipped)25 Loading wheels/steerhandles9Snap pin6Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualPre-operation InspectionFundamentalsThe pre-operation inspection is a visual inspectionperformed by the operator prior to each work shift.This inspection is designed to discover if anythingis apparently wrong with a machine before theoperator tests it.Do Not Operate Unless:You learn and practice the principles of safemachine operation contained in this operator'smanual.1 Avoid hazardous situations.2 Always perform a pre-operationinspection.Know and understand the pre-operationinspection before going on to the nextsection.3 Always perform function tests prior to use.Refer to the list on the next page and check eachof the items.If damage or any unauthorized variation fromfactory delivered condition is discovered, themachine must be tagged and removed fromservice.Repairs to the machine may only be made by aqualified service technician, according to themanufacturer's specifications. After repairs arecompleted, the operator must perform a preoperation inspection again before going on to thefunction tests.4 Inspect the workplace.5 Only use the machine as it was intended.Part No. 33547Genie Superlift Contractor7
Operator's ManualFirst Edition Seventh PrintingPRE-OPERATION INSPECTIONPre-operation Inspectiono Be sure that the operator’s manual is complete,legible and in the storage container located onthe machine.o Be sure that all decals are legible and in place.See Decals section.Check the following components or areas fordamage, improperly installed or missing parts andunauthorized modifications:o Winch and related componentsCheck the entire machine for:o Dents or damageo Corrosion or oxidationo Cracks in welds or structural componentso Be sure that all structural and other criticalcomponents are present and all associatedfasteners and pins are in place and properlytightened.o Be sure there is a minimum of 4 wraps of cablearound the winch drum when the carriage is fullylowered.o Base componentso Legso Stabilizers and latch plates (if equipped)o Mast columnso Carriage hold-down baro Cable anchoro Cable and pulleyso Wheels and casterso Load handling attachmentso Nuts, bolts and other fastenerso Cable (kinks, frays, abrasions)8Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualFunction TestsFundamentalsThe function tests are designed to discover anymalfunctions before the machine is put into service.The operator must follow the step-by-stepinstructions to test all machine functions.Do Not Operate Unless:You learn and practice the principles of safemachine operation contained in this operator'smanual.A malfunctioning machine must never be used. Ifmalfunctions are discovered, the machine must betagged and removed from service. Repairs to themachine may only be made by a qualified servicetechnician, according to the manufacturer'sspecifications.After repairs are completed, the operator mustperform a pre-operation inspection and functiontests again before putting the machine into service.1 Avoid hazardous situations.2 Always perform a pre-operationinspection.3 Always perform function tests prior touse.Know and understand the function testsbefore going on to the next section.4 Inspect the workplace.5 Only use the machine as it was intended.Part No. 33547Genie Superlift Contractor9
Operator's ManualFirst Edition Seventh PrintingFUNCTION TESTSLoad Handling AttachmentsFunction Tests1 Select a test area that is firm, level and free ofobstructions.SetupStandard Forks and Standard Fork Options1 Place the forks inside the carriage.2 Insert the retaining pin.Machines Without Stabilizers1 Remove the leg retainer pin and lower the leg tothe down position. Insert the pin through the legand base.Load Platform with Standard Forks1 Place the load platform securely on the standardforks.Machines With Stabilizers1 Push down to release thestabilizer lock plates andlower the stabilizers until thecasters are in full contactwith the ground. Be sure thestabilizers are locked in thedown position.Pipe Cradle2 Remove the leg retainer pin and lower the leg tothe down position. Insert the pin through the legand base.2 Adjust to the desired position and insert theretaining pins.101 Attach the pipe cradles to the forks. Be sure thefasteners are tightened.Fork Extension1 Slide each extension tube onto the fork.Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualFUNCTION TESTSAdjustable Fork and Adjustable Fork OptionsFork Extension1 Place the forks inside the carriage.1 Slide each extension tube onto the fork.2 Insert the retaining pin.2 Adjust to the desired position and insert theretaining pins.Standard Boom1 Place the boom inside the carriage.3 Adjust the forks tothe desired widthand be sure thesnap pins areproperly inserted.2 Insert the retaining pin.3 Attach the lifting shackle at the desired hole onthe boom.Load Platform with Adjustable Forks1 Adjust the forks to a width of 23 inches /58.4 cm.2 Place the load platform on the adjustable forks.Pipe Cradle1 Attach the pipe cradles to the forks. Be sure thefasteners are tightened.Part No. 33547Genie Superlift Contractor11
Operator's ManualFirst Edition Seventh PrintingFUNCTION TESTSTest One-Speed Winch OperationTest Two-Speed Winch Operation1 Install a load handling attachment.1 Install a load handling attachment.2 Raise the carriage byfirmly grasping thewinch handles androtating them towardsthe mast.Result: The winchshould operatesmoothly, free ofhesitation or binding.2 Shift the winch to the slow speed.downup3 Raise the carriage by firmly grasping the winchhandles and rotatingthem towards thedownmast.Result: The winchshould operatesmoothly, free ofhesitation or binding. up3 Lower the carriage by firmly grasping the winchhandles and rotating them away from the mast.After lowering to the desired position, turn thewinch handles toward the mast (raise the load)1/4 turn to set the brake.Result: The winch should operate smoothly, freeof hesitation or binding.4 Lower the carriage byfirmly grasping thewinch handles and rotating them away from themast. After lowering to the desired position, turnthe winch handles toward the mast (raise theload) 1/4 turn to set the brake.Result: The winch should operate smoothly, freeof hesitation or binding.5 Shift the winch to the fast speed and repeatsteps 3 and 4.Test Mast Sequencing1 Install a load handling attachment.2 Raise the carriage to full height by firmlygrasping the winch handles and rotating themtowards the mast.Result: The carriage should raise to the top ofthe front mast section, followed in consecutiveorder by each mast section.3 Fully lower the carriage. After lowering to thedesired position, turn the winch handles towardthe mast (raise the load) 1/4 turn to set thebrake.12Genie Superlift ContractorPart No. 33547
First Edition Seventh PrintingOperator's ManualWorkplace InspectionBe aware of and avoid the following hazardoussituations:· drop-offs or holes· bumps and floor obstructions· debrisDo Not Operate Unless:· overhead obstructions and high voltageconductorsYou learn and practice the principles of safemachine operation contained in this operator'smanual.· hazardous locations1 Avoid hazardous situations.· unstable or slippery surfaces2 Always perform a pre-operationinspection.· inadequate surface support to withstand allload forces imposed by the machine3 Always perform function tests prior to use.· wind and weather conditions4 Inspect the workplace.· all other possible unsafe conditions· sloped surfacesKnow and understand the workplaceinspection before going on to the nextsection.5 Only use the machine as it was intended.FundamentalsThe workplace inspection helps the operatordetermine if the workplace is suitable for safemachine operation. It should be performed by theoperator prior to moving the machine to theworkplace.It is the operator's responsibility to read andremember the workplace hazards, then watch forand avoid them while moving, setting up andoperating the machine.Part No. 33547Genie Superlift Contractor13
Operator's ManualFirst Edition Seventh PrintingOperating InstructionsFundamentalsThe Operating Instructions section providesinstructions for each aspect of machine operation.It is the operator's responsibility to follow all thesafety rules and instructions in the operator'smanual.Do Not Operate Unless:Using the machine for anything other than liftingmaterial is unsafe.You learn and practice the principles of safemachine operation contained in this operator'smanual.1 Avoid hazard
The Genie Superlift Contractor is a manual material handling lift designed to vertically elevate loads up to 18’ in . 3 Pre-operation Inspection 4 Function Tests 5 Workplace Inspection 6 Operating Instructions . 10 Boom 11 Shackle 12 Fork extension 13 Pipe cradle 14 Leg swivel caster 15 Leg 16 Hold-down bar
2012 JLG 65 2011 Genie Z135/70 4WD. 2011 Genie Z34/22N 2011 Genie Z-45/25J. 2011 Genie Z45/22 2011 Genie Z80/60 (2) Genie Z45 JLG 60HA. Telescopic Boom Lifts. 2013 Genie S40 (9) 2013 Genie S60X. 2013 Genie S80X (2) 2012 Genie S45 (2) 2012 Genie S65 2012 Genie S85. 2012 Genie S40 2011 Genie S60. Vertical Mast Lifts. 2009 Snorkel TM12. 2008 .
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SOP-HR-020: Professional Development and Training SOP-HR-021: Disciplinary Proceedings SOP-HR-022: Retention and Exit Policy SOP-HR-023: Transfer Policy SOP-HR-024: Travel Reimbursement Policy SOP-HR-025: Rewards and Recognition SOP-HR-026: Employee Suggestion Scheme SOP-HR-027: IT, Internet, Email and Social Media Policy .File Size: 371KB
43 Bagian 3 – PENYUSUNAN STANDAR OPERASIONAL PROSEDUR 43 Prinsip-Prinsip Penyusunan SOP 44 Tahapan Penyusunan SOP 1. Persiapan Penyusunan SOP 2. Penilaian Kebutuhan SOP 3. Pengembangan SOP 4. Penerapan SOP dalam Manajemen 5. Monitoring dan Evaluasi Penerapan SOP 45 47 52 58 58 60 Bagian 4 - IMPLEMENTASI STANDAR OPERASIONAL PROSEDUR 60 .
GARAGE DOOR OPENER COMPATIBILITY LIST Note: This is not a complete list of all compatible and incompatible openers, however we will continue . Genie 2024 Genie 2042 Genie Blue Max Genie 900 Trilog Genie Pro 1022 Genie Pro 1024 Genie Pro 1042 IntelliG 1000 IntelliG 1200 PowerLift 900 Pro 82 Pro 88 .
Parts & Service Manual SUPERLIFT Contractor. This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the
DIRECTV Genie and Genie Mini—Specifications HR44 HD DVR Height: 1.97 inches Width: 13.11 inches Depth: 9.69 inches Built-in CCK – Functions as the W-CCK in a customer's home. New RF Technology – HR44, C41 and C51 operate on the new RF4CE technology, which is only available on the RC71 and beyond Genie remote. EPS44 Power Supply – The EPS44 is a new external locking power supply.
Materials scientists learn about these mechanical properties by testing materials. Results from the tests depend on the size and shape of material to be tested (specimen), how it is held, and the way of performing the test. That is why we use common procedures, or standards. The engineering tension test is widely used to provide basic design information on the strength of materials and as an .
