WAX Endmill Series - Sumitomo Electric Carbide

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gSystemsWAXEndmillSeriesHigh speed, high efficiency shoulder millfor non-ferrous materialsNon-ferrousMetal

Features & BenefitsWAX WaveMill cutters are high speed and high efficiency endmills capable of roughmilling to finishing of non-ferrous metals such as Aluminium alloys. Characteristics Ideal for ramping (slant milling) and helical milling Safety-oriented design prevents dislodging of inserts caused by centrifugal forces Coolant holes are a standard feature for the WAX series Excellent adhesion resistance Top rake face of the insert has a polished finish DLC Coat inserts are available for improved adhesion resistance Ramping (Slant Milling)Maximum ramping angle (α max.) depends on cutterdiameter. Minimum milling length (L min) is the rampingdistance required to reach the maximum cutting depth (apmax) at the maximum ramping angle of that cutter.Minimum milling length (L) for any depth can be calculatedby the equation below:aptan aL Ramping (Slant Milling) AnglesCutter DiameterøDc(mm/in)(mm)La apMax. Ramping Angle α maxWAX3000 TypeWAX4000 Type20/.787428 25/.984217 26 32/1.26012 18 30’40/1.5759 13 50/1.9697 9 30’63/2.4805 7 80/3.1503 5 100/3.9373 4 125/4.9212 3 Helical Milling DiameterWAX3000 TypeWAX4000 TypeCutter DiameterMin.Dia.Max.Dia.Min.Dia. Max. Dia.øDc(mm/in) (mm/in) (mm/in) (mm/in)(mm/in) Helical MillingøDøDcMax. Allowable Spindle /4.134 119/4.685 100/3.937 119/4.68580/3.150139/5.472 153/6.024 134/5.276 153/6.024100/3.937179/7.047 193/7.598 174/6.850 193/7.598125/4.921229/9.016 243/9.567 224/8.819 243/9.567Recommended Running ConditionsWAX3000 TypeWAX4000 TypeCutter DiameterøDc(mm/in) n max(min-1) vc(m/min - ft/min) n max(min-1) vc (m/min - ,73211,0004,300/14,108The n max speeds are set to prevent the inserts from dislodging by centrifugal forces.ISONWorkMaterialAluminium AlloyHardness-Cutting Speed vc (m/min) Feed Rate fz (mm/t)Min.- Optimum -Max. Min.- Optimum -Max.600-900-12000.05- 0.15 -0.25GradesDL1000*/H1* DLC Coat inserts are available for improved adhesion resistance

WAX 3000 Endmill Cutter Bodies - INCHWAX 3000 Shell Mill Cutter Bodies - INCH1aød H7ød2øDcøDcøDs h7bapLfSapLCatalog No. 5002.2817.5001122223311222234WAX 4000 Endmill Cutter Bodies - INCHCatalog Number .0002.5003.0004.0005.000Φdφd2φd1L1ablNo. 811.1814556744567All WAX inch size cutters and applicable inserts are USAstocked items.WAX4000 Shell Mill Cutter Bodies - INCH1aød H7ød2øDcøDs h7øDcbapLfapSLfLCatalog 0WAX41500EW-4.0WAX41500ELC-4.0DcDsOALLflsNo. 1.0001.2501.500φd2 .220L1ablNo. 811.1812345623456All WAX inch size cutters and applicable inserts are USAstocked items.

WAX 3000E/3000EL - METRICWAX 3000 - METRIC1apLfaød H7ød2øDcøDcøDs h7bapSLfLWAX 3020E-3.2WAX 3025E-3.2WAX 3025EL-3.2WAX 3032E-3.2WAX 3032EL-3.2WAX 3040E-3.2WAX 3040EL-3.2 fs60 7060 8060 14070 8070 15070 9070 150Weight(kg)0.250.420.630.751.21.01.4For inserts with nose radius 3.2mm & belowStockWAX 3000E/3000EL - METRICCatalog NumberWAX 3020E-4.0WAX 3025E-4.0WAX 3025EL-4.0WAX 3032E-4.0WAX 3032EL-4.0WAX 3040E-4.0WAX 3040EL-4.0 Worldwide Warehouse Item Catalog NumberWAX 3050-3.2WAX 3063-3.2WAX 3080-3.2WAX 3100-3.2WAX 3125-3.2 Dimensions (mm)20252532323232130140200150220160220Lfs60 7060 8060 14070 8070 15070 9070 150No. imensions (mm)øDc ød Lf ød2 a50 2263 2280 25.4100 31.75125 6810212125323512626313940No. ofTeeth45567Weight(kg)0.340.61.02.23.5For inserts with nose radius 3.2mm & belowWAX 3000 - METRICCatalog NumberøDc øDs L20252532324040See insert table for "ap".StockøDc øDs LNo. ofTeeth1222233StockCatalog NumberStockSee insert table for "ap".Dimensions (mm)WAX 3050-4.0WAX 3063-4.0WAX 3080-4.0WAX 3100-4.0WAX 3125-4.0 Dimensions (mm)øDc ød Lf ød2 a50 2263 2280 25.4100 31.75125 38.1 Worldwide Warehouse 6810212125323512626313940No. ofTeeth44567Weight(kg)0.340.61.02.23.5For inserts with nose radius 4.0mm & largerFor inserts with nose radius 4.0mm & largerWAX 4000 - METRICWAX 4000E/4000EL - METRIC1ød H7aød2øDcøDcøDs h7bapLfSapLLf 252532324040252532323232140200150220160220Lfs60 8060 14070 8070 15070 9070 150Weight(kg)0.410.630.721.20.881.2For inserts with nose radius 3.2mm & belowCat. No.WAX 4025E-4.0WAX 4025EL-4.0WAX 4032E-4.0WAX 4032EL-4.0WAX 4040E-4.0WAX 4040EL-4.0 Worldwide Warehouse ItemStockWAX 4000E/4000EL - METRIC Dimensions (mm)øDc øDs L252532324040252532323232140200150220160220Lfs60 8060 14070 8070 15070 9070 150No. ofTeeth111122Weight(kg)0.410.630.721.20.881.2For inserts with nose radius 4.0mm & largerSee insert table for "ap".Cat. No.WAX 4050-3.2WAX 4063-3.2WAX 4080-3.2WAX 4100-3.2WAX 4125-3.2StockWAX 4025E-3.2WAX 4025EL-3.2WAX 4032E-3.2WAX 4032EL-3.2WAX 4040E-3.2WAX 4040EL-3.2øDc øDs LNo. ofTeeth111122 Dimensions (mm)øDc ød Lf ød2 a50 1663 2280 25.4100 31.75125 38.15050506363911141721b8.4 5.610.4 6.39.5 612.7 815.9 10182125323512326313940No. of WeightTeeth (kg)2 0.373 0.544 0.815 1.76 2.6For inserts with nose radius 3.2mm & belowWAX 4000 - METRICCat. No.WAX 4050-4.0WAX 4063-4.0WAX 4080-4.0WAX 4100-4.0WAX 4125-4.0StockCat. No.StockSee insert table for "ap".Dimensions (mm) Dimensions (mm)øDc ød Lf ød2 a50 1663 2280 25.4100 31.75125 38.1 Worldwide Warehouse 10182125323512326313940No. of WeightTeeth (kg)2 0.373 0.544 0.815 1.76 2.6For inserts with nose radius 4.0mm & larger

Inserts for all WAX 3000 Endmills apød1rεHardware for all WAX 3000 EndmillsB20 USA Stocked tening Torque (N·m)Carbide DLCDimensions - In. (mm)DL1000H1Catalog NumberAECT 160404PEFRA AECT 160408PEFRA AECT 160412PEFRA AECT 160416PEFRA AECT 160420PEFRA AECT 160430PEFRA AECT 160432PEFRA AECT 160440PEFRA AECT 160450PEFRA 456(16.4)0.6456(16.4)16.5 0.6456(16.4)0.630 0.6456(16) X3000E/ELSUMI-Prε 4.0 or greater are for use with bodies that have a -4.0catalog number suffix.Inserts for all WAX 4000 Endmillsapød1rεHardware for all WAX 4000 EndmillsB20 USA Stocked g Torque (N·m)PasteH1Catalog NumberDL1000Carbide DLCAECT 220604PEFRA AECT 220608PEFRA AECT 220612PEFRA AECT 220616PEFRA AECT 220620PEFRA AECT 220630PEFRA AECT 220632PEFRA AECT 220640PEFRA AECT 220650PEFRA ApplicableEndmillDimensions - In. 6.0)0.236(6.0)0.236(6.0)rε 4.0 or greater are for use with bodies that have a -4.0catalog number ø25 to ø32ø40 to ø125

Headquarters1001 Business Center DriveMount Prospect, IL  60056-2181P.O. Box 545, Mt. Prospect, IL 60056-0545Phone: (800) 950-5202Phone: (847) 635-0044Fax: (847) 635-7866http://www.sumicarbide.comCincinnati Branch4450 Carver Woods DriveCincinnati, OH 45242-5545Phone: (800) 879-1887Phone: (513) 891-4000Fax: (513) 794-2911Detroit Branch14496 Sheldon Road #230Plymouth, MI 48170Phone: (800) 239-5177Phone: (734) 451-0200Fax: (734) 451-5338Huntsville Branch6700 Odyssey DriveSuite 211Huntsville, AL 35806Phone: (256) 971-1203Fax: (256) 971-1205Torrance Branch21241 South Western AvenueSuite 120Torrance, CA 90501Phone: (800) 950-5202Fax: (310) 782-0211Sumitomo Hardmetal Mexico(SHMM)Av. Agauascalientes Sur #2625Fracc. Jardines de las FuentesAguascalientes, AGS MexicoC.P. 20278Phone: 011-52-449-993-2740Fax: 011-52-449-993-2753CAT.WAX.04/12

WAX 3000E/3000EL - METRIC Catalog Number Stock Dimensions (mm) No. of Teeth Weight øD c s Lf s (kg) WAX 3020E-3.2 20 130 60 70 1 0.25 WAX 3025E-3.2 25 140 60 80 2 0.42 WAX 3025EL-3.2 200 60 140 2 0.63 WAX 3032E-3.2 32 150 70 80 2 0.75 WAX 3032EL-3.2 32 220 70 150 2 1.2 WAX 3040E-3.2 40 32 160 70 90 3 1.0

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