Concrete Applications Sioux Water Heaters

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Concrete ApplicationsSiouxWater HeatersHot Water forCold Weather Concretewww.sioux.com

Sioux Industrial Water HeatersSioux has been a leading supplier of water heaters to the concrete industry since the 1960’s. Sioux offers standard unitsfor any size operation, ranging from 415,000 BTUs to 6,000,000 BTUs. Every heater is built to ASME Code, NationalBoard registered, and built to last. These units are designed and built specifically for use in the concrete industry, withcontinual improvements made each year, providing the features and reliability you require.Water Heater Quick Selection GuideApplicationRatings ofHeaterModelIncludesTankPageSmall to medium ready mixed concrete plant (typically under 100 yards per hour)1 to 3 M BTU/hrMNo3Medium to large ready mixed concrete plant (60 - 250 yards per hour)1.7 or 5 M BTU/hrHMNo3Large ready mixed concrete plant (100 - 300 yards per hour)3 or 6 M BTU/hrHybridNo4Small to medium ready mixed concrete plant (typically under 100 yards per hr)1 to 3 M BTU/hrHWPYes5Precast concrete plant1 or 1.7 M BTU/hrPWPYes5Volumetric mixer truck415,000 BTU/hrM-415No5Features and Benefits of Sioux HeatersSioux water heaters provide an instant and continuous supply of hot water. Operation is simple. Water is pumped through a heatingcoil, which is heated by an oil or gas burner. Outlet temperature and flow rate can be held at precise levels. Sioux water heatersfeature heavy-duty steel construction.InstallationQuality A service-rated disconnect is provided on each heater,eliminating the need to add another disconnect switch asrequired by the National Electrical Code. Increases safety andlowers installation cost. High-quality power gas burner contains flame within combustionchamber, so performance does not vary with the weather. Thisdesign is ideal for all installations, including high altitude. Unit is pre-plumbed and pre-wired. Just connect the waterheater to required utilities and you’re ready to go. Optimum combustion chamber provides high efficiency, a cleanburn, and low emissions. One day installation and set-up vs. as long as one to two weeksfor other systems. Three-Pass Coil Design is superior to alternative heat transfermethods, giving simple, long-lasting performance which reducesfuel consumption, saving money. Small footprint – using as little as 3’ x 6’ (91.44cm x 182.88mm)floor space for M Series. All heaters include a pre-plumbed and pre-wired watercirculation pump.Operation Instantaneous and continuous supply of hot water within oneminute of start up vs. up to three hours with other systems. Adjustable digital temperature control system that monitorsand controls water storage tank temperature while inrecirculation mode. Low flow indicator alerts customer of low water flowconditions.Maintenance2 Valves are installed for easy deliming of the unit. Dual thermometers and pressure gauges provide indication ofinlet and discharge water temperature and pressure, which isuseful during operation and maintenance.Saftey Power gas burner and gas train are UL Listed, and are built toASME CSD-1 code. Insulation beneath the external steel jacket provides higher heaterefficiency, reducing fuel consumption. Low temperature of steelouter jacket provides a higher safety level. Meets Section IV of the ASME code for hot water boilers, thirdparty inspected to ensure compliance.Flexibility Modular units allow a minimal investment to start, with theoption to expand your system as your operation grows. Combination oil and gas burners are available. Easy conversion from NG to LP, or LP to NG in less than fiveminutes and at no added cost. This feature allows the customer tochange to the best available fuel source. Application flexibility. Can be run as either a once-through heater,or can be used with a water storage tank.

M SeriesSimple OperationDesigned to provide an instantaneous and continuous supply of hot waterwithin one minute of start-up vs. up to three hours with other systems, theSioux M Series has been a best seller from Sioux for over 50 years. The SiouxM Series’ three-pass coil design is superior to alternative heat transfer methods,giving simple, long-lasting performance which reduces fuel consumption, savingyou money. Designed as modular units, the M Series of heaters allows you tomake a minimal investment to start, with the option to expand your system asyour operation grows. This also gives the heaters a small footprint. Coming preplumbed and pre-wired, these heaters are easy to install. Just connect the waterheater to the required utilities, and you are ready to go. The entire system ismounted on a rugged steel skid for portability. Standard BTU ratings are 1, 2, or 3 millionStandard primary electricals are 230V/3Ph/60Hz, 460V/3Ph/60Hz,575/3Ph/60Hz, and 230/1Ph/60HzAvailable in Oil, LP, Natural Gas or CombinationCustom Designs Available Sioux M-1 1,000,000 BTU/HRHM SeriesReliable Hot WaterBuilding on the success and popularity of theSioux M Series, the HM Series continues the Siouxpromise of simple operation and reliable equipmentwhile providing enhancements requested by Siouxcustomers.With a heat output of 1,700,000 (HM1.7) or5,000,000 (HM5) BTU/hr and high water flowrates, the HM Series is designed to achieve tanktemperatures up to 180 F. The standard VariableFrequency Drive (VFD) allows for precise outletwater temperature control. Additionally, thehorizontal design makes service and maintenancea snap due to the easy burner access. The entiresystem is mounted on a rugged steel skid forportability. Standard BTU ratings are 1.7 or 5 millionStandard primary electricals are 230V/3Ph/60Hz,460V/3Ph/60Hz, 575/3Ph/60Hz, and 230/1Ph/60HzAvailable in Oil, LP, Natural Gas or CombinationCustom Designs AvailableSioux HM-1.7 1,700,000 BTU/HR3

Sioux Hybrid Water HeaterMaximizing the Benefits of Coil and Direct-FiredHeating TechnologiesThe 98.7% true efficiency Hybrid is unlike any other water heater on the market. The water heater maximizesthe benefits of coil and direct-fired heating technologies, allowing it to efficiently reach 195 F without producingsteam like other direct-fired water heaters. The standard Variable Frequency Drive (VFD) allows for precise outletwater temperature control. The 3,000,000 or 6,000,000 BTU/hr Hybrid water heater is designed for large volumeconcrete plants with a water storage tank. The entire system is mounted on a rugged steel skid for portability. Standard BTU ratings are 3,00,000 or 6,000,000Standard primary electicals are 230V/3Ph/60Hz, 460V/3Ph/60Hz, and 575V/3Ph/60HzAvailable in Oil, LP, Natural Gas or CombinationCustom Designs AvailableSioux HH-3 3,000,000 BTU/HRAdvantages of the Sioux Hybrid Water Heater4 The Sioux Hybrid has been designed to maximize the benefits of coil and direct-fired technologies tocreate a high efficiency system that achieves third party tested, 98.7% true efficiency. The Sioux Hybrid’s coil section of the design heats the water to high temperatures where it cannot escapeas steam. Unlike direct fired only water heaters, you can heat the water to higher temperatures while stillmaintaining exceptional efficiency. The Sioux Hybrid has been designed specifically to recirculate to a water storage tank and maintain highefficiency. The ability to heat water to 195 F (91 C), and the use of a modulating burner make the Hybriddesign ideal for maintaining tank water temperature.

HWP SeriesHot Water PlantThe HWP was designed to provide heater and storage tankfor small to medium size ready mixed concrete plants. The HWPis also ideal for construction sites, such as dams or bridges. Standard BTU ratings are 1, 1.7, 2, or 3 millionStandard primary electricals are 230V/3Ph/60Hz and460V/3Ph/60HzAvailable in Oil, LP, Natural Gas or Combination.Standard with industrial circulation pump(s) and dischargepumpStandard tank size is 1,000 or 2,500 gallons (3,785 or 9,464liters) - Other tank sizes are available.PWP SeriesSioux HWP-HM1.7 HM-1.7 water heater with 1,000 gallon (3784.4 liter) tankPrecast Water PlantThe PWP Series is designed to provide a complete heater andstorage tank for precast concrete plants. Standard BTU ratings are 1 or 1.7 millionStandard primary electricals are 230V/3Ph/60Hz and460V/3Ph/60HzAvailable in Oil, LP, Natural Gas or Combination.Seven-stage circulation pump and one industrial dischargepump are standardStandard tank size is 300 gallons (1,135.6 liters) - Other tanksizes are available.Sioux PWP HM-1.7 water heater with attached 300 gallon(1,135.6 liter) tankM-415Water Heater for Mobile MixersThe M-415 is designed to easily mount on avolumetric mixer truck for hot water on the go. The415,000 BTU/HR heater features standard 12 volt DCor optional 120 volt AC burner control, Honeywellprotectorelay with flame monitoring burner control,rotary gear type pump with stainless steel shaft,temperature display with adjustable tank temperaturecontrol, and a TEFC ½ HP motor. The heater alsohas electrical controls with on/off switch for watercirculation pump and burner. The unit can also easilybe connected to the trucks fuel system. The heater iscapable of achieving 100 F temperature rise on 500gallons (1892.1 liters) of water over one hour.Sioux M-4155

Water Heater SpecificationsApprox.Approx.Standard Dimensions ShippingElectricalsLxWxHWeight(in & cm)(lbs & kgs)Net n.InletWaterConn.OutletWaterConn.Num. ofPumpsSize lM SeriesHM SeriesHybrid 15x203x2033,4201,542HWP 000 gal.3,786 NPT2”NPT2”21,000 gal.3,786 ��2”31,000 gal.3,786 ��2”41,000 gal.3,786 ltr.230460/3/60Contact Factory for DetailsHWP-1(2,500 gal)1,000,0001,120,000301”1-1/2”2”22,500 gal.9,464 ltr.230460/3/60Contact Factory for DetailsContact Factory for Details124x80x80315x203x2034,5402,041PWP 0 gal.1,136 NPT2”NPT2”2300 gal.1,136 ltr.230460/3/60Note: Heat output is approximate693x80x82230x203x2081,720771Contact Factory for Details

Water Heater Performance1,000 Gal. Tank Temperature vs. Elapsed Time220200180Tank Temperature, 102030405060Time Elapsed, MinutesPerformance Chart Notes:1. All ratings are based upon operation at 70 F (21.1 C) and at sea level conditions.2. Derate 4% per each 1,000 feet (304.8m) altitude over 3,000 feet (914.4m).Options and AccessoriesDraft Diverter/Damper Assembly—Exhaust assembly equalizesstack pressure and helps prevent cold air from entering stack(which may freeze heating coil). 12” (304.8mm) stack opening, 38”(965.2mm) high. One assembly required for each one-million BTU/hour heater module.SA00157SA0015412” Motorized Damper12” Motorized Draft Diverter/Damper—115 volt,electrically-operated.18” Motorized DamperAlternate Electricals—Electrical system other than listed standard.Contact factory.Water Solenoid/Liquid Level Sensor—Valve and switch work intandem to keep water at specified level in customer water tank.Sioux Water Treatment System—Sioux’s Water TreatmentSystem treats the water by sequestering (binding up) the dissolvedscale-causing minerals. A sequestering agent (polyphosphate) isadded to the water which binds with the scale-causing minerals andkeeps them in solution form, thus preventing hard water scale. Thissignificantly reduces scheduled deliming, and makes descaling ofyour coil easier and faster, increasing the life of your 246AC00421SA002741” (25.4mm) Water Solenoid Valve2” (50.4mm) Water Solenoid Valve1-1/2” (25.4-38.1mm) Water Solenoid ValveLiquid Level Sensor SwitchPumps—Circulating Pumps circulate water between water holdingtank and heater. Loading Pumps move water from water heater tankto truck or other destination.SA00105SA00108Circulating Pumping Station, Seven-Stage, Centrifugal,3 HP, 230/3/60 or 460/3/60.Discharge Pump, Single-Stage, Centrifugal, 2 - 15 HP,230/3/60 or 460/3/60, Price Brand.Rain Cap—Prevents precipitation from interfering with burneroperation in outdoor applications. One rain cap is needed for eachone-million BTU/hour heater module. Heavy-duty stainless steelconstruction on all models.AC0069612” (304.8mm) Rain CapPulsation Pump55 gallon scale controlPre-filter with 140 mesh screen, recommended for usewith sandy or dirty waterSioux Biodegradable Liquid Descaler—Excellent at removingscale on systems with existing scale build-up. This biodegradableliquid is formulated to economically and effectively dissolve scalebuild up in your machines. Sioux Descaler can and should be usedto remove scale build-up when needed on all hot water equipmentincluding water heaters.AC00555AC00556AC007945 gallon jug of liquid Sioux Descaler30 gallon drum of liquid Sioux Descaler55 gallon drum of liquid Sioux Descaler7

Typical InstallationShown is a typicalinstallation ofa Hybrid WaterHeater. This isonly an exampleto assist you indetermining how aSioux unit might fitinto your operation.What Makes Sioux Different?Since 1939, Sioux has been helping customers in a wide range of industries solve challenging problems by engineering andmanufacturing innovative, application-specific equipment. Proven durability and reliability make Sioux the best value for demandingapplications.Conservative DesignFactory TestingProven PerformanceCustom CapabilitiesSimple OperationSafetySioux does not undersize components such as motors, pumps,burners, frames or engines, which is common elsewhere.Sioux machines are dependable in the field. Combininghigh quality components with over 80 years of custommanufacturing experience and extensive engineering designcapabilities allows Sioux to provide the industrial workplacewith the best equipment for continuous operation.Sioux machines are designed to be simple to install, operate andmaintain.Every Sioux machine is thoroughly tested in our on-site testingfacility before it leaves the factory.Sioux is well-known for its custom capabilities. Specializedoptions can be added to the unit to meet your specific needs.Some of these include trailer mountings, nearly any voltagefor overseas applications, water tanks, alterations for severetemperature or altitudes, custom sizes and more.In addition to dependability and simple operation, operatorsafety is a top design consideration for all Sioux products.SIOUX CORPORATIONOne Sioux Plaza Beresford, South Dakota 57004-1500 USAToll-free: (888) 763-8833 Tel: (605) 763-3333 Fax: (605) 763-3334email@sioux.com sioux.comOffice Hours: 8:00 a.m. - 5:00 p.m. Central Time, Monday-FridayThis product may be covered by one or more U.S. patents and/or U.S. patents pending. Copyright 2020 Sioux Corporation. No portion of this literaturemay be reproduced without the express written permission of Sioux Corporation.Form #670-20

Combination oil and gas burners are available. Easy conversion from NG to LP, or LP to NG in less than five minutes and at no added cost. This feature allows the customer to change to the best available fuel source. Application flexibility. Can be run as either a once-through h

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