BASCO TYPE “OP” (AEW) HEAT EXCHANGERS

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BASCOTYPE “OP”(AEW) HEATEXCHANGERS.world leaders in heat transfer technologyOP-570.indd 16/7/07 4:50:11 PM

Standard Heat Exchanger Designs Deliver CostEffective PerformanceFirst introduced in 1962, the Basco OP design has proven to be thepreferred TEMA Type AEW shell & tube heat exchanger in the market.The OP, or “O” Ring Protected design, is available in single or twopass. The Basco design features removable tube bundle, nozzlelocation flexibility and a unique threaded O-ring retainer that permitsremoval of the reversing bonnet without disturbing the piping ordraining the shellside fluid. Then removal of the channel cover permitsfull inspection and cleaning of the tube side.Quality, Value andPerformance.An API Heat TransferTraditionFor over 60 years, originalequipment manufacturersand aftermarket providershave looked to API HeatTransfer for a wide varietyof heat transfer products.The Basco Type “OP”optimizes standardizedcomponents in a highlyconfigurable design for awide variety of processapplications.The unique O-ring retainer prevents the possibility of over-tighteningthe bolts and damaging the O-rings. This same retainer incorporatestwo “tell-tale” holes that warn the operator of any fluid leaks fromeither the shell or tube side.API Basco has standardized this design using stock components. Thismeans the solution to your cooling requirement is closer than ever.QualityAt API Heat Transfer, quality begins with properly applying the design tothe process conditions, ensuring the design of the heat exchanger ismechanically correct for the service and applicable code requirementsand finally manufacturing the unit to strict quality standards using onlyhigh quality code materials. The Basco OP has a proven track recordfor quality and service. Knowledgeable Application Engineers. Demand Flow Technology (DFT) to reduce lead-times, increaseflexibility, improve efficiency, ensure consistently high quality andreduce cost. ASME, TEMA, API 614, ABS, USCG and other constructions available.ValueValue means obtaining the best features and performance required tomeet a particular need at the best price and lead-time. API Heat Transferknows this and has designed the Basco OP to exceed your expectations. Unique double O-ring sealed floating heads provide leak detectionand eliminate the possibility of over-tightening bolts, avoidingdamage to the O-rings. Dome type shell nozzles available for higher flow rates at lowerpressure drops. Highly efficient heat transfer with either bare or lo-fin tubes due totight tolerances with baffles that minimizes fluid by-pass. Flexible configurations all manufactured from stock componentsmeans proven designs in the shortest possible lead-time.PerformanceThe wide range of OP configurations available have made these durableperformers the first choice for a variety of cooling applications including: Compressed air Jacket water Steam or gas turbine oil Gland seal condensers Hydraulic oil Condensate cooling Lube oil Ship board and marine Bearing waterenginesOP-570.indd 26/7/07 4:50:26 PM

Quality materials machined andassembled by an experienced,dedicated workforce result inconsistently high quality finishedproductsAPI Heat Transfer utilizes modern, high precisionmachining centers to convert raw materials intocomponent parts. Then experienced skilled weldersand assemblers transform these components intosuperior quality finished heat exchangers. Highcapacity oil flush stations, in-house shot blasting,controlled final paint application and even value-addedpackaging with other components such as valves andfans result in a heat exchanger fit for purpose andready to provide years of troublefree service.Certified Demand FlowProduction Methods andISO QualityAPI Heat Transfer has fully embracedthe superior quality, improved workflow and cost controls inherent inDemand Flow Technology (DFT)manufacturing. Products are made“on-demand” from components andin-line support machining centers.With DFT, non-value proceduresare eliminated, inventory costs arereduced and quality is maintainedand verified at every phase of theassembly. API also has ISO 9001certification assuring world-classmanufacturing methods and fullaccountability to our customers.DFT and ISO 9001 result in reducedcycle times, increased flexibility,higher efficiencies, consistently highquality, and .MORE VALUE FOR OUR CUSTOMERS!As one of the largest USmanufacturers of industrialheat exchangers, API HeatTransfer’s investment inmachinery and people,quality procedures andmanufacturing processes,has proven to be the rightstrategy to earn our customers’business over and over again.OP-570.indd 36/7/07 4:50:29 PM

“OP” Exchanger Design TechnologyBasco Type “OP“ Heat ExchangerOffers cost-effective performance by utilizing standardized designs and stock components.TUBESHEETSAvailable in Carbon Steel, StainlessSteel, NRB, 90/10 or 70/30 CuNi orTitanium tubesheets.TUBESAvailable in Carbon Steel, Copper, 90/10 or 70/30CuNi, Stainless Steel, Admiralty or Titanium. Tubesare roller expanded. Seal welding and groovingavailable. Tubes are available with lo-fin enhancements.SUPPORTSMovable, fabricated with rod to 16”; fixed cradlesover 16” diameter.CHANNELSSteel or Cast IronSHELLSAvailable in Steel and Stainless Steel. Minimumclearances between shell and baffles reduceby-pass and maximize heat transfer.BAFFLESPrecision punched baffles assure effective circulationby providing minimum clearances between thetubes and tube holes. Baffle cuts and spacing foreach diameter are consistent with best practices.Basco’s Double “O” RingSeal PreotectionPermits tube bundle to expandand contract without strain orintermixing of shell and tubesidefluids. O-Rings retain compressionand are unaffected by vibration andtemperature changes. Telltale holesreveal any leakage.OP-570.indd 4Special FeatureThe unique construction of the Basco OP permits inspection andmaintenance of the tubeside without draining the shellside or disturbingthe piping.6/7/07 4:50:34 PM

Selecting Type “OP” ExchangersStandard Materials From StockShell . . . . . . . . . . . . . . . . . . . . . . . . . .SteelChannel . . . . . . . . . . . . . Steel or Cast IronReversing Bonnet. . . . . . Steel or Cast Iron“O” Rings . . . . . . . . . . . . . . . . . . Buna “N”Tubesheets . . . . . . . . . . . . . Steel or N RBBaffles . . . . . . . . . . . . . . . . Steel or BrassTubes . . . . . . . . Admiralty (Bare or Lo-Fin). . . . . . . . . . . . . . . . . .Copper (Bare)Standard Design Pressures & TemperaturespsiShellsideTubesideAll models3”-18” models20”- 42” modelsDesign Press.kg/cm21501507510.510.55.3Test Press.psiDesign Temp*kg/cm2per codeper codeper code F C300 300 300 149 149 149 Complies with ASME-TEMA “C”, AEW design. USCG, ABS and TUV approved.*Non-ferrous tubesheets designed for 300 F mean metal temperature.Determining NozzleLocationsSingle and two-pass models with a widevariety of nozzle locations are available.Select the desired nozzle location forthe stationary and floating end of theexchanger from the chart on this page.Example:The complete model designation for an18” diameter, Type OP with a 120” tubelength would be as follows:Nozzle locationsOP-570.indd 56/7/07 4:50:36 PM

Single Pass Type “OP” Heat 3312035120371203912042120A3½4½5 9/166 5/88 5/810 ¾12 ¾14161820222425 ¾27 ¾29 ¾31 ¾33 ¾35 ¾37 ¾39 ¾43B137 7/16137 9/16140 3/16137 15/16140 15/16145 3/16145 9/16150 11/16150 15/16153 11/16153 3/16153 3/16158 5/16160 ½162 ½166 5/8166 ¾173173174 1/16180 5/16182 ½CDEF1118 9/168 3/84¾1118 11/168½4 7/831119 /1695½110 ½8 7/ 88 11/16 4 15/1610910 3/8 10 3/16 5 11/1610811 7/8 11 11/16 6 13/16105 ½ 13 1/16 13 1/8 6 15/1610315 9/16 15 5/88¼79102 /8 15 /16 15 ¾8 3/ 83102 ¾ 16 /16 16 ½9 1/ 8103 ¼ 16 1/16 16 1/88 7/ 8137101 ¾ 16 /16 16 /89 3/161310117 /16 17 /8 10 7/1699 ¾ 19 ¼19 3/8 11 1/167198 /8 20 /8 20 3/8 11 9/1698 ¼21 3/8 21 ¾ 12 5/897 ¼21 7/822 ¼ 12 11/167792 /8 25 /8 26 1/8 14 5/1691 1/826 ¼26 7/8 14 3/8389 ½ 27 /162614 11/1688 ¾ 29 1/16 29 7/8 16 5/1686 1/8 30 ¾ 31 ¾ 16 15/16G777½5 11/1691011131415161718192021222324252628H6 3/87 3/88½911 ½13 ¾15 ¾17192123252729 ¼31 ¼33 ¼35 ¼37 ¼39 ¼41 3/843 3/846 5¾5¾5¾L56781012 ½14 ½16181414 ½1515 ½161718192223242526M3456½6½81011121111 ½1212 ½1314151618 ½19 ½20 ½21 ½22 ½P3½44½5678¼9½10 ½12 ½13 ½14 ½15 ½16 ½17 ½18 ½19 ½20 ½21 ½22 ½23 16S1½22½34668888810101012121414141616TV/8 x 7/8 6 9/165/8 x 7/8 6 9/165/8 x 7/8 6 9/165/8 x 7/85/8 x 7/8¾x 1¾x 1¾ x 1¼¾ x 1¼7/87/87/87/87/87/87/87/8111115Dimensions are in inches unless specified otherwise. Catalog dimensions are subject to variations. Use only certified drawings for construction.Using The Dimension ChartDimension chart shows common dimensions with 120” tube length. You must adjust any length dimensionsaccordingly for your model.Example: Dimensional adjustments for a model 10144-1 with steel channels would be as follows:“B” (overall length) - 145 3/16” 24” 169 3/16”; “C” (nozzle ctr-to-ctr) - 108” 24” 132”; “Q” (bundle removal) - 113” 24” 137”OP-570.indd 66/7/07 4:50:38 PM

Two Pass Type “OP” Heat 3312035120371203912042120AB3½1294½130 ½5 9/16 131 ¼6 5/8 132 15/168 5/8 135 1/1610 ¾ 138 3/1612 ¾13914142 1/1616 142 13/1618 144 11/1620144 5/822145 7/1624148 3/1625 ¾ 149 7/827 ¾ 151 ½29 ¾ 153 7/831 ¾ 154 ½33 ¾ 158 1/1635 ¾ 158 ½37 ¾ 159 ½39 ¾ 161 5/1643165 3/8C111111111110 ½109108105 ½103102 7/8102 ¾103 ¼101 ¾10199 ¾98 7/898 ¼97 ¼92 7/891 1/889 ½88 ¾86 1/8DEF5 7/ 87 7/84¼6 1/ 88½4 7/86¾8½5½8 13/16 8 11/16 4 15/1610 3/16 10 3/16 5 11/1611 11/16 11 11/16 6 13/1613 7/16 13 1/8 6 15/1615 3/16 15 5/88¼1315 /16 15 ¾8 3/ 8516 /16 16 ½9 1/ 816 3/8 16 1/88 7/ 85717 /8 16 /89 3/163317 /8 17 /8 10 7/1619 11/16 19 3/8 11 1/1620 11/16 20 3/8 11 9/1621 ¼ 21 ¾ 12 5/822 5/16 22 ¼ 12 11/1624 ¾ 26 1/8 14 5/1626 1/8 26 7/8 14 3/827 5/162614 11/1628 3/8 29 7/8 16 5/1630 9/16 31 ¾ 16 15/16G777½891011131415161718192021222324252628H6 3/87 3/88½9½11 ½13 ¾15 ¾17192123252729 ¼31 ¼33 ¼35 ¼37 ¼39 ¼41 3/843 3/846 5¾5¾5¾L56781012 ½14 ½16181414 ½1515 ½161718192223242526M3456½6½81011121111 ½1212 ½1314151618 ½19 ½20 ½21 ½22 ½P3½44½5678¼9½10 ½12 ½13 ½14 ½15 ½16 ½17 ½18 ½19 ½20 ½21 ½22 ½23 16S11½1½23446668810101012121414141416TV/8 x 7/8 6 9/165/8 x 7/8 6 9/165/8 x 7/8 6 9/165/8 x 7/85/8 x 7/8¾x 1¾x 1¾ x 1¼¾ x 1¼7/87/87/87/87/87/87/87/8111115Dimensions are in inches unless specified otherwise. Catalog dimensions are subject to variations. Use only certified drawings for construction.Using The Dimension ChartDimension chart shows common dimensions with 120” tube length. You must adjust any length dimensionsaccordingly for your model.Example: Dimensional adjustments for a model 10144-2 with steel channels would be as follows:“B” (overall length) - 138 3/16” 24” 162 3/16”; “C” (nozzle ctr-to-ctr) - 108” 24” 132”; “Q” (bundle removal) - 113” 24” 137”OP-570.indd 76/7/07 4:50:39 PM

Other Products Available from API Heat TransferAPI Heat Transfer Inc.2777 Walden AvenueBuffalo, New York 14225(716) 684-6700www.apiheattransfer.comDivisions:API Airtech ISO-9001 CertifiedAir Cooled Aluminum Heat ExchangersHubbed Shell and Tube Heat ExchangersPipeline AftercoolersStraight or U-tube, fixed or removable tubesheetgeneral purpose exchangers designed to cooloil, water, compressed air and other industrialfluids. A variety of port configurations andmaterials are available. Diameters from3” (7.62 cm) to 12” (30.48 cm).Straight-tube, counterflow aftercoolers designedto yeild cool, dry compressed air. Available withor without accompanying moisture separatorsand constructed to a wide variety of design codes.Diameters from 3” (7.62 cm) to 42” (106.68 cm).TEMA Shell and TubeMoisture SeparatorsA wide variety of TEMA types are availableusing pre-engineered or custom designs invarious sizes and materials. Shell diametersfrom 6’’ (15.24 cm) to 60’’ (152.4 cm), ASME,TEMA, API, ABS, TUV, PED and other codeconstructions available.Compact centrifugal separators efficientlyremove entrained moisture and solids fromcompressed air or gas streams. Available incapacities from 22 to 4,000 SCFM, the Type TCcomes with an integral trap assembly and theType T is designed for a remote trap.Extended SurfaceAir-Cooled Heat ExchangersUnique, patented plate-fin design for centrifugalor axial compressor intercooler and aftercoolerapplications and minimal pressure loss. Designeliminates separators. ASME code design isstandard. Diameters from 20” (50.8 cm) to120” (304.8 cm).High efficiency, brazed aluminum coolers forcooling a wide variety of liquids and gases withambient air. Lightweight, yet rugged. Capableof cooling multiple fluids in single unit. Modelscan be supplied with cooling fan and a varietyof drives.Gasketed Plate Heat ExchangersSigmaWig Welded Plate Heat ExchangersThe Schmidt line of gasketed plate & frameheat exchangers provide excellent heat transferin a compact space. Plates are pressed fromstainless steel, titanium and other alloys.Gaskets of nitrile, EPDM, Viton , compressedfiber and Teflon are used. Capacities rangefrom 0.5 to 10,000 GPM.Fully welded and require no gaskets. Availablein all 316SS construction, titanium and otherhigher alloy materials. These units have adesign temperature of 750ºF and can handleoperating pressures as high as 360 psi with anASME Code stamp.91 North Street P.O. Box 68Arcade, New York 14009-0068(585) 496-5755 Fax: (585) 496-5776API Basco ISO-9001 CertifiedBasco /Whitlock Shell & Tube Heat Exchangers2777 Walden AvenueBuffalo, New York 14225(716) 684-6700 Fax: (716) 684-2129API Schmidt-Bretten AmericasPlate Heat Exchangers and Thermal Systems2777 Walden AvenueBuffalo, New York 14225(716) 684-6700 Fax: (716) 684-2129API Schmidt-Bretten GmbH. & Co. KGISO-9001 CertifiedPlate Heat Exchangers and Thermal SystemsLangenmorgen 4D-75015 Bretten, Germany(49)725253-0 Fax: (49)725253-200API Heat Transfer (Suzhou) Co. Ltd.Air Cooled Aluminum Heat ExchangersShell & Tube Heat ExchangersPlate Heat Exchangers156 Qingqiu Street, 3rd DistrictSuzhou Industrial ParkSuzhou, Jiangsu 215126 China(86)512-88168000 Fax: (86)512-88168003Contact your local API Sales Representativeor API Heat Transfer directlytoll-free @ 1-877-API-HEATe-mail @ sales@apiheattransfer.comForm OP-570 11/06OP-570.indd 8 2000 API Heat TransferPrinted in USA6/7/07 4:50:40 PM

heat exchangers, API Heat Transfer’s investment in machinery and people, quality procedures and manufacturing processes, has proven to be the right strategy to earn our customers’ business over and over again. OOP-

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