ADINA RANGE - Scandia ADINA Cooling

INSTALLATION MANUALS – Important considerationsSpecial ToolsTool NameRequirement(s) for useMini Vacuum PumpIt should be an explosion-proof vacuum pump suitable for use with R32and ensure that its final vacuum should be lower than 10Pa (75 micron).Filling DeviceIt should be a special explosion-proof filling device suitable for R32 andhave certain precision and its resolution should be less than 5g.Leak DetectorIt should be calibrated regularly and its annual leak detection rate shouldnot exceed 10g/yr.Concentration DetectorA) T he maintenance site should be equipped with a fixed-typecombustible refrigerant concentration detector and connected to asafeguard alarm system, its accuracy must be less than 5%.B) The installation site should be equipped with a portable combustiblerefrigerant concentration detector with both audible and visualalarms, its accuracy must be less than 10%.C) The concentration detectors should be calibrated regularlyD) I t is necessary to check and confirm the functions before using theconcentration detectors.Pressure GaugeFire ExtinguisherA) The pressure gauge should be calibrated regularly.B) The pressure gauge used for R410A can be used for Refrigerant R32.It is necessary to carry fire extinguisher(s) when installing andmaintaining an air conditioner. On the maintenance site, there shouldbe two or more kinds of dry powder, carbon dioxide and foam fireextinguishers and that such fire extinguishers should be placed atstipulated positions, with eye-catching labels and in handy places.9

150Mounting plate150INSTALLATION MANUAL –Selecting the Installation Place150150150Mounting plateMounting plate150Condensate drain pipe150150Sleeveinsulating covering 150INDOOR UNIT Install the unit on a strong wall that is not subject to vibrations The minimum clearances shown must be maintained The inlet and outlet ports should not be obstructed, the airflow shouldnot be impeded Do not install the unit near a source of heat, steam or flammable gas Do not install the unit where it will be exposed to direct sunlight Select a site where the condensate can be easily drained out, and where itis easily connected to the outdoor unit Select a place where the indoor unit can be easily accessed formaintenance and service.electricalcabledrain pipeCondensateSleeveCondensatedrainpipewater drainpipeinsulating ctricalcablewaterdrain pipewater drain pipeminimum space to be reserved (mm)shown in the pictureminimum space to be reserved (mm)shown in the pictureminimum space to be reserved (mm)shown in the picture Do not install the outdoor unit near sources of heat, steam or flammablegas Avoid installing the unit where it will be exposed to direct sunlight(otherwise use a protection that does not interfere with the airflow) Do not install the unit in too windy or dusty places Do not install the unit where people often pass. Select a place where theair discharge and operating sound will not disturb the neighbours The minimum clearances shown must be maintained Reserve the spaces as shown in the picture for the air to circulate freely Install the unit in a safe and solid space If the outdoor unit is subject to vibration, place rubber gaskets onto thefeet of the unit.500 500500OUTDOOR UNIT25025025 250 025025010 100010 00005050050 00Indoor unitOutdoor unitIndoorIndoorunit unitOutdoorOutdoorunitunitINSTALLATION DIAGRAMIndoor unitThe purchaser must ensure that the person and/or company who will install,maintain or repair this air conditioner has qualifications and experience inrefrigerant products.Outdoor unitIndoor unitOutdoor unitIndoor unitOutdoor unitPipe SizeGasPipe htAdditionalRefrigerantmm (inch)mm (inch)mmmgm/mSG0104000019.52 (3/8)6.35 (1/4)5.0251015SG0104000029.52 (3/8)6.35 (1/4)5.0251015SG01040000312.7 (1/2)6.35 (1/4)5.0251025SG01040000415.88 (5/8)6.35 (1/4)5.0251025MODELNote: When refrigerant is added to the system the minimum floor area will need to be re-calculated. Refer to AS/NZS 60335.2.40 for thiscalculation.10

INSTALLATION MANUAL –Installation of the indoor unitDo not install your air conditioner in a wet room such as abathroom or laundry. The installation site should be 180cm or more above the floor.INSTALLATION FOR THE MOUNTING PLATEEnsure that the wall structure on which the units are to be mounted iscapable of supporting the weight of the air conditioner and the associatedpipework.Do not install the unit in a place where electrical wiring orconduits are located. 1. Using a level, place the mounting plate in a perfectly square positionboth vertically and horizontally.2.Drill 32mm deep holes in the wall to fix the plate as shown.3.Insert the plastic anchors into the holes.4.Fix the mounting plate to the wall using the screws provided.IndoorsOutdoors5. Ensure that the mounting plate is level and firmly mounted. Note: The shape of the mounting plate may be different from the oneabove, but installation method is similar.5mmDRILLING A HOLE IN THE WALL FOR THE PIPING1. Decide where to drill the hole in the wall for the piping (if necessary)according to the position of the mounting plate.IndoorsOutdoors2. Drill a 55mm dia hole in the wall at a slight (3º) downward slope fromthe inside to the outside of the wall.3. Insert the piping hole sleeve into the hole in the wall to prevent damageto the refrigerant piping and electrical wiring. The hole must slope downwards towards the exterior.5mmFront panel ote: Keep the drain pipe down towards the direction of theNwall hole, otherwise leakage may occur.Wiring diagramTerminal block coverFront panelWiring diagram11Terminal block cover

INSTALLATION MANUAL –Installation of the indoor unitELECTRICAL CONNECTIONS – Indoor unitFront panelMust be installed, maintained and removed by authorisedpersons in accordance with AS/NZS 3000 and all other relevant local regulations and municipal building codesincluding OH&S requirements. Ensure electric wiring is installed properly. Improperinstallation may cause malfunction, fire, or electric shock.Wiring diagramThe unit must be earthed following local electrical codes.1.Terminal block coverLift the front panel.2. Remove the terminal block cover as indicated in the picture (byremoving a screw or breaking the hooks).3. For the electrical connections, see the circuit diagram on the right partof the unit under the front panel.Y4. Connect the cable wires to the screw terminals by following thenumbering. Use wire size suitable to the electric power input (see dataplate on the unit) and according to AS/NZS 3000 requirements.12L2N1BRNGREYBLUBLKTO OUTDOOR UNITThe cable connecting the outdoor and indoor units must besuitable for outdoor use. An efficient earth connection must be ensured. If the power cable is damaged, it must be replaced by anauthorised person.YEW/GRN

INSTALLATION MANUAL –Installation of the indoor unitREFRIGERANT PIPING CONNECTIONThe piping can be run in the 3 directions indicated by numbers in the picture.When the piping is run in direction 1 or 3, cut a notch along the groove onthe side of the indoor unit with a cutter.Run the piping in the direction of the wall hole and bind the copper pipes,the condensate drain pipe and the power cables together with the tapeensuring the drain pipe is at the bottom so that water can flow freely.Shape the connection pipeElectricalCable(s)Liquid pipeCONNECTING THE PIPES Do not remove the cap from the pipe until connecting it so that thepipe is kept dry and clean. Do not bend the pipe more than three times at one point otherwise itwill become stiff. When extending the rolled pipe, straighten the pipe by gentlyunwinding it as shown in the picture.VapourpipeExtending the rolled ain pipeShape theconnectionpipetorque wrenchConnectioncableProbe cable(for heat pump)Connector cable 1(for heat pump)ExtendingOutdoorsthe rolled pipeRefrigerant pipeIndoorsCondensedwaterpipe drainInsulationThe connectorssleeveshould be outdoorsPlastic strapRefrigerant pipeExtending the rolled pipetorque wrenchCONNECTING TO THE INDOOR UNIT1. Remove the indoor unit pipe cap (check that there is no debris inside).2. Insert the flare nut and create a flange at the extreme end of the connection pipe.IndoorsThe connectorstorquewrenchshould be outdoors3. Tighten the connections by using two wrenches working in the opposite directions.Indoors4. Mechanical connections must be made outdoors.OutdoorsOutdoorsThe connectorsshould be outdoors13

torque wrenchINSTALLATION MANUAL –Installation of the indoor unitIndoorsOutdoorsThe connectorsshould be outdoorsINDOOR UNIT CONDENSATE DRAINAGEThe indoor unit condensate drainage is fundamental for the success of theinstallation. Place the drain hose below the piping, taking care not to create a kink. The drain hose must slant downwards to aid drainage. Do not bend the drain hose or leave it protruding or twisted and do notput the end of it in water. If an extension is connected to the drain hose, ensure that it is laggedwhen it passes into the indoor unit.If the piping is installed to the right, the pipes, power cable and drain hosemust be lagged and secured onto the rear of the unit with a pipe connection.a)Insert the pipe connection into the relative slot.b) Press to join the pipe connection to the base.After connecting the pipe according to the instructions, install theconnection cables. Now install the drain pipe. After connecting, lag the pipe,cables and drain pipe with the insulating material.1.Arrange the pipes, cables and drain hose.2.Lag the pipe joints with insulating material, securing it with PVC tape.3. Run the bound pipe, cable and drain pipe through the wall hole andmount the indoor unit onto the upper part of the mounting platesecurely.4. Press and push the lower part of the indoor unit tightly against themounting plate.ElectricalCable(s)Liquid pipeVapourpipePlastic strapProbe cable(for heat pump)CondensateDrain pipeConnectioncableConnector cable 1(for heat pump)Refrigerant pipeCondensedwaterpipe drainPlastic strap14InsulationsleeveRefrigerant pipe

INSTALLATION MANUAL –Installation of the outdoor unitOUTDOOR UNITThe outdoor unit can be installed either on the ground or on a wall. If the unit is installed on a wall, ensure that the wall is solid and the unit issecurely fastened to it. Choose a position on the wall which leaves enough room to be able tocarry out maintenance easily. Fasten the support to the wall using screw anchors which are suited tothe type of wall and are capable of supporting the weight of the unit.INSTALLING THE CONDENSATE DRAINwiring diagram on theback of the cover Fit the drain port into the 25mm hole in the centre of the base as shownin the picture. Connect the drain pipe to the drain port, ensuring that the condensateis drained to a suitable place.Ensure that the condensate does not pool on a path where itcould freeze and create a slip hazard. screwremovethe rightside plateELECTRICAL CONNECTIONSoutdoor unit1.Remove the electrical cover.2. Connect the cable wires to the terminal board using the samenumbering as in the indoor unit.6.LGREYAn efficient earth connection must be ensured.2BLUReplace the electrical cover.NBLK1Must be installed, maintained and removed by authorisedpersons in accordance with AS/NZS 3000 and all other relevant local regulations and municipal building codesincluding OH&S requirements. Ensure electric wiring is installed properly. Improperinstallation may cause malfunction, fire, or electric shock.YEW/GRN (GRN)BRNBRNLBLUN BLUBRNLflare nutsGREY2N BLUgas1tap BLKto indoorunitgas valveThe unit must be earthed following local electrical codes.TO INDOOR UNIT5.Fasten the cables with a cable-clamp.BRNYEW/GRN pipesconnectionPOWERSUPPLY4.TO OUTDOOR UNIT3. For the electrical connections, see the wiring diagram on the back of thecover.YEW/GRNliquid valvetapDRED – DEMAND RESPONSE ENABLED DEVICEThis air conditioner has an inbuilt DRED function. Connection method of the field supplied Demand ControlSignal Receiver (DCSR) to the air conditioner can be found at:www.scandiastoves.com.au/downloads15service port nutprotection caps

side plateoutdoor unitINSTALLATION MANUAL –Installation of the outdoor unitconnection pipesCONNECTING THE PIPESflare nutsScrew the flare nuts to the outdoor unit coupling with the same tighteningprocedures described for the indoor unit.gas tapTo avoid leakage be aware of the following:to indoorunitgas valve Tighten the flare nuts using two wrenches, ensure the pipes are notdamaged. If the tightening torque is not sufficient, there will be some leakage. If the tightening torque is excessive there will also be some leakage, asthe flange could be damaged.liquid valvetapservice port nutprotection capsRefer to the table (right) for correct tightening torques.BLEEDINGAir and humidity left inside the refrigerant circuit can cause the compressor to malfunction.After connecting the indoor and outdoor units, bleed the air and humidityfrom the refrigerant circuit by using the vacuum pump as follows:1. Unscrew and remove the caps from the 2-way (liquid) valve and the3-way (gas) valve.2.PIPETIGHTENING TORQUE[Nxm]1/4" (ø6.35)15 – 203/8" (ø9.52)31 – 351/2" (ø12.7)35 – 455/8" (ø15.88)75 – 80service portvacuum pump3-way valve diagram3-way valve diagramconnect to indoor unitconnect to indoor unitopen positionopen positionspindlespindleConnect tooutdoorunit toConnectoutdoor unitValve coreValve coreneedleneedleservice port capservice port capUnscrew and remove the cap from the service port on the 3-way (gas) valve.3. Connect the charge hose from the low-pressure gauge (manifold gaugeset) to the 3-way (gas) valve service port.Indoor unitIndoorunitRefrigerant flowdirection2-way valve3-way valve4. Open the low-pressure gauge valve (manifold gauge set). Turn on thevacuum pump for 10-15 minutes until an absolute vacuum of 1.3kPa hasbeen reached.5. With the vacuum pump still in operation, close the low-pressure gaugevalve (manifold gauge set) and turn off the vacuum pump.2-way valve3-way valveRefrigerant flow direction(6) Open 1/4 turn(7)to1/4fullyturn(6)TurnOpenopen the valveServiceport nutServiceport nut(2) Turnvalve cap(8) Tighten(2) Turnvalve cap(8) Tighten(7) Turntocapfullyvalveopen the valve(1) Turnvalve cap(8) Tighten(1) Turn(1) Turn(1)TightenTurn(8)(8) Tighten(8) Tighten6. Disconnect the charge hose from the vapour valve service port andreplace the vapour valve service port cap.7. Open the 2-way (liquid) valve by 1/4 turn and then close it after 10seconds. Check all the joints for leaks.ClampsClampsinsulating coveringinsulating covering16pipingpipinginsulating tapeinsulating tapepipingpipinggasket

(7) Turn to fullyopen the valvevalve capServiceport nut(1) Turn(1) Turn(2) Turn(8) Tightenvalve cap(8) Tighten(8) TightenINSTALLATION MANUAL –Operation testCOMPLETING THE INSTALLATIONClampsinsulating covering1. Fit thermal insulation around the refrigerant piping and joints and retainwith insulation tape.piping2. Tie excess interconnecting cable to the refrigerant piping or theoutdoor unit.insulating tapepiping3.gasketAttached the refrigerant piping to the wall using clamps.4. Seal the hole in the wall through which the refrigerant piping has passedto prevent ingress of water or insects.(indoor)(outdoor)wallCOMMISSIONING CHECKLIST1.Has the system been checked for gas leakage?2.Check the indoor fan is operating correctly?3.Check the air conditioner switches between modes correctly?4.Check the functioning of the Timer?5.Do the flaps and deflectors move freely?6.Check that the indoor condensate hose is freely draining?7. Check that the outdoor unit does not have any abnormal noise orvibration?8.Are all air inlets and outlets free of obstructions?9.Are the 2- and 3-way valves open?10. Has the homeowner been instructed in the use of the air conditioner?11. Has the Certificate of Compliance been handed to the homeowner?17

OPERATING INSTRUCTIONSINDOOR UNIT DISPLAY321No.LED1SLEEP2Temperature display (if present)/Error code3TIMERIconFunctionSLEEP modehh TIMER(1) Lights up during Timeroperation when the airTIMERconditioner is hoperational.h TIMER(2) Displays the malfunction code when fault occurs.Lights up during TIMER operation.h hh TIMERTIMERTIMER The shape and position of switches and indicators may be different according to the model, but their function isthe same.SLEEP I FEELTIMERI FEELSLEEPTIMERI FEELHEALTHMILDEWSLEEPTIMER It only shows two numbers in the indoor display though there are 3 numbers on the displayof DISPLAYthe remoteHEALTHMILDEWCLEAN8ºCHcontroller. (Example: it ison the display of the remote controller butI FEELHEALTHMILDEWon the indoordisplay).CLEANDISPLAY 8º CHMILDEWCLEAN DISPLAY 8º CHSLEEPTIMERI FEELHEALTHMILDEWCLEAN DISPLAY 8º CHSLEEPTIMERI FEELCLEANHEALTHMILDEWCLEAN DISPLAY 8º CH8º CH8ºCH8ºCH18DISPLAYDISPLAYSLEEPSLEEPTIMERTIMEI FEELI FEEMILDEWMILDECLEANCLEA8º CHM8º C

EMERGENCY FUNCTION & AUTO-RESTART FUNCTIONEMERGENCY FUNCTIONIf the remote control fails to work, the air conditioner can be operated withreduced functionality from the indoor unit as follows:Open and lift the front panel up to an angle to reach the emergencybutton:front panelfront panel1. One press of the emergency button (one beep) will force the airconditioner into COOLING operation.2. Two presses of the emergency button within 3 seconds (two beeps) willforce the air conditioner into HEATING operation.3. To turn the air conditioner off, press the button again (a single longbeep).Emergencybutton4. After 30 minutes in forced operation, the air conditioner willautomatically start working in 23ºC cooling mode, auto fan speed. The shape and position of the emergency button may bedifferent according to the model, but their function is the same.AUTO-RESTART FUNCTIONIf a power failure occurs, the air conditioner is preset to AUTO-RESTART inthe state it was in before the power failure.To deactivate the AUTO-RESTART function, proceed as

INVERTER REVERSE CYCLE SPLIT SYSTEM AIR CONDITIONER MODEL SG010400001 (2.5kW Cooling/2.6kW Heating) SG010400002 (3.3kW Cooling/3.4kW Heating) SG010400003 (5.1kW Cooling/5.1kW Heating) SG010400004 (7.3kW Cooling/8.0kW Heating) Scandia Group Pty Ltd Head Office 58 Acc