PLC Logic Programmable Logic Relay System
Installing and operating thePLC logic programmable logicrelay systemUser manual
User manualInstalling and operating the PLC logic programmable logic relay system2016-12-15Designation:UM EN PLC logicRevision:01Order No.:—This user manual is valid for:DesignationOrder SAM22907443LOGIC softwarePLC logic app softwarePHOENIX CONTACT105868 en 01
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Table of contents12Overview of PLC logic .91.1Quick finder . 91.2What is PLC logic? . 101.3How does PLC logic work?. 101.4What can PLC logic be used for? . 11Hardware description .132.1345Hardware configuration examples . 162.1.110 inputs, 6 outputs . 162.1.28 inputs, 8 outputs . 172.1.320 inputs, 12 outputs . 18Installing PLC logic .193.1Connection and operating elements . 203.1.1Stand-alone logic modules . 203.1.2Basic logic modules . 213.1.3Extension logic modules . 223.1.4PLC-INTERFACE terminal blocks . 233.2Diagnostics and status indicators . 243.3Circuit diagrams . 263.4Mounting and removing PLC logic. 283.4.1Safety notes . 283.4.2Mounting stand-alone and basic modules . 283.4.3Mounting extension modules . 303.4.4Removal . 31Connecting and wiring PLC logic .334.1Power supply . 334.2Inputs and outputs . 344.2.1Integrated inputs . 344.2.2Inputs and outputs via PLC-INTERFACE terminal blocks . 364.3Micro USB connection. 47Startup .49105868 en 015.1LOGIC software installation . 495.2Device driver installation. 495.3Connection to the PC. 495.4Configuration via web server . 505.4.1Monitoring, Diagnostics . 505.4.2Login . 535.4.3Configuration . 545.4.4Visualization . 57PHOENIX CONTACT5
PLC logic5.4.5676Administration . 615.5Programming with LOGIC . 675.5.1System requirements . 675.5.2Starting LOGIC . 685.5.3Hardware configuration . 725.5.4Function blocks . 735.5.5Memory required for functions/function blocks . 745.5.6Data item types in LOGIC . 785.5.7Connecting the device to LOGIC . 795.5.8Executing a project on PLC logic . 805.5.9Memory and size of a program . 815.5.10 Cycle time . 825.6IFS-CONFSTICK (memory). 835.6.1Writing the device configuration and program to the IFS-CONFSTICK 835.6.2Running the device configuration and program on the logic module . 845.7Configuration and monitoring via Bluetooth . 855.7.1Bluetooth adapter . 855.7.2PLC logic app . 855.8Integration in third-party bus systems using the example of PROFIBUS DP. 865.8.1Mounting . 875.8.2EM-PB-GATEWAY-IFS gateway . 885.8.3Block diagram . 895.8.4Status LEDs . 895.8.5Communication with PLC logic . 915.9Communication via Modbus/RTU. 1035.9.1Process data addressing . 103Function examples .1216.1Analog differential threshold value switch. 1216.2Analog threshold value switch . 1226.3Analog comparator . 1226.4Pulse relay. 1236.5Interval time-delay relay with pulse output . 1236.6Edge-triggered interval time-delay relay . 124Application examples .125PHOENIX CONTACT7.1Underground parking garage ventilation. 1257.1.1Hardware structure . 1267.1.2LOGIC program . 1277.1.3Inputs and outputs used . 1277.2Sliding door system . 1287.2.1Hardware structure . 1297.2.2LOGIC program . 130105868 en 01
Table of contents7.2.3Inputs and outputs used . 1317.3Temperature monitoring with adjustable switching hysteresis . 1337.3.1Hardware structure . 1337.3.2LOGIC program . 1347.3.3Inputs and outputs used . 1347.4Conveyor belt system . 1357.4.1Hardware structure . 1357.4.2LOGIC program . 1367.4.3Inputs and outputs used . 136ATechnical data .137BAppendix for document lists.139105868 en 01B1List of figures . 139B2List of tables . 143PHOENIX CONTACT7
PLC logic8PHOENIX CONTACT105868 en 01
Overview of PLC logic1Overview of PLC logic1.1Quick finderHere you will find an overview of frequently used information regarding your PLC logic relaysystem.Table 1-1Frequently used informationAccess dataDefault access data (see “Login” on page 53)User name: adminPassword: adminChange the password during startup.Initial startupPWR and ERR LED flash during initial startup:The logic module is in stop mode, as a program has not beendownloaded yet.Call the web serverConnect the device and enter either of the following addressesin a standard browser:http://v8c usb or 169.254.200.9The following ports must be enabled by the firewall for the connection to the logic module:TCP 41100UDP 137, 138, 139105868 en 01Set the timeConnect the device and access the device via the web server,“Configuration, Realtime clock” menu item (see “Realtime clock”on page 55)Analog valuesAll analog values are scaled to the 0 . 1000 value range in theLOGIC software.Installation of the PLClogic communicationdriver for the PCFor details regarding installation, see “Connection to the PC” onpage 49Support request via emailplclogic-service@phoenixcontact.comPHOENIX CONTACT9
PLC logic1.2What is PLC logic?The PLC logic programmable logic relay system consists of PLC-V8C logic modules, electromechanical relays, solid-state relays or analog terminal blocks from the PLC-INTERFACE series, and the LOGIC programming software.The PLC-V8C logic modules together with the narrow 6.2 mm PLC-INTERFACE terminalblocks form a microcontroller which performs small automation tasks and replaces conventional switching and control devices, all without any extensive programming knowledgebeing required.1.3How does PLC logic work?With eight fixed inputs and a further eight freely configurable I/O channels with electromechanical relays, solid-state relays or analog terminal blocks from the PLC-INTERFACE series, the system has a modular design and can process a maximum of 48 I/O signals withtwo PLC-V8C extension modules. Each of the freely configurable I/O channels can be configured as an input or output.PHOENIX CONTACT14IN8IN9IN 7og INal gan alonaIN/OUT 15IN0IN1IN2IN3IN4IN5IN6IN7IN/OUT 8PWRDATIN/OUT 13OUT14OUT15111111A21011414114BBFigure N8IN9IN/OUT T15PWRDATERRIN0IN1IN2IN3IN4IN5IN6IN721O212121PL No.:.Ord2114O2A V8C 9 03C- 2IN/OUT 82AA2A22A P N ord.-IN8IN9X02A C/BM2A C-24D940/S2AIN/OUT 15A22A V8C/S 03 092A PLC No.: 2rd.-IN0IN1IN2IN3IN4IN5IN6IN7X1 2A C/EM2A C-24D 9502A V8C/S9 03LC .: 2firm2A2AV240V0IN1IN02IN 1IN3IN 2IN4NIIN35IN 4IN6IN 5IN7IN 6INA2A2A1V24 V0V24 V00IN 1INnCo1A1A2AX2 2A C/EM2A C-24D 952AV24 V0A11A1AA12AA26IN 7og INal gan aloan3IN4IN4IN 5IN1A1A yr1AmoMe1A1A1A1A1A1A1A1A1AA1A12IN 3INV240V0IN1IN2INSU-BT5IN6IN7INA11A1AIN 7og INal gan aloanV240V0IN1IN02NIIN13IN 2IN4IN 3IN5IN 4IN6IN 5IN7IN 6INPLC logic is configured and programmed using the “LOGIC ” software. The software canbe downloaded free of charge at phoenixcontact.net/products.Entire system105868 en 01
Overview of PLC logic1.4What can PLC logic be used for?PLC logic handles tasks in industrial, system, and installation technology as well as laboratory and training applications. Typical applications are listed in the table below.Table 1-2105868 en 01Possible applicationsApplicationExampleApplications with time functionsSwitch-on/switch-off delay, weekly timer, pulsestretching, flashing relaySmall machinesDrives, pumps, valves, compressors, exhaust and filter systems, mixing machines, dosing machinesHandling equipmentConveyors, lifting tables, freight elevators, silos,feeding systemsHeating, ventilation, air conditioningFans, cooling, heating, air conditioning systemsBuilding automationDoors, barriers, shutters and blinds, sprinklers, lighting control systemsOther applicationsSignaling systems (e.g., construction sites), alarmsystemsPHOENIX CONTACT11
PLC logic12PHOENIX CONTACT105868 en 01
Hardware description2Hardware descriptionThe PLC-V8C logic modules are inserted in the bridge shafts of eight PLC-INTERFACE terminal blocks mounted side by side on a DIN rail. All logic modules feature the following:– Eight integrated digital inputs: two of which can be configured as analog inputs(0 V . 10 V)– Connection via connector with screw or Push-in connection technology– Programming possible using the LOGIC softwareThe following PLC-V8C types are available:PLC-V8C stand-alone modulesOrder No.Designation2905082PLC-V8C/SC-24DC/SAM with screw connection2905136PLC-V8C/PT-24DC/SAM with Push-in connection–––––Stand-alone logic module with 16 I/Os, cannot be extendedConnection to PC via micro USB socketIntegrated realtime clockAccommodates external IFS-CONFSTICK memory moduleA further eight channels can be configured with corresponding PLC-INTERFACE terminal blocks as digital inputs or outputsPLC-V8C stand-alone modules 2Order No.Designation2907445PLC-V8C/SC-24DC/SAM2 with screw connection2907443PLC-V8C/PT-24DC/SAM2 with Push-in connection–––––105868 en 01Stand-alone logic module with 16 I/Os, cannot be extendedConnection to PC via micro USB socketIntegrated realtime clockAccommodates external IFS-CONFSTICK memory moduleA further eight channels can be configured with corresponding PLC-INTERFACE terminal blocks as digital or analog inputs or outputsPHOENIX CONTACT13
PLC logicPLC-V8C basic modulesOrder No.Designation2903094PLC-V8C/SC-24DC/BM with screw connection2905135PLC-V8C/PT-24DC/BM with Push-in connection––––––Basic logic module with 16 I/Os, can be extended with a maximum of two extensionmodules (PLC-V8C./EM) to 48 I/OsConnection to PC via micro USB socketIntegrated realtime clockAccommodates external IFS-CONFSTICK memory moduleA further eight channels can be configured with corresponding PLC-INTERFACE terminal blocks as digital inputs or outputsOptional connection to Interface system gatewaysPLC-V8C basic modules 2Order No.Designation2907447PLC-V8C/SC-24DC/BM2 with screw connection2907446PLC-V8C/PT-24DC/BM2 with Push-in connection––––––Basic logic module with 16 I/Os, can be extended with a maximum of two extensionmodules (PLC-V8C./EM) to 48 I/OsConnection to PC via micro USB socketIntegrated realtime clockAccommodates external IFS-CONFSTICK memory moduleA further eight channels can be configured with corresponding PLC-INTERFACE terminal blocks as digital or analog inputs or outputsOptional connection to Interface system gatewaysPLC-V8C extension modulesOrder No.Designation2903095PLC-V8C/SC-24DC/EM with screw connection2905137PLC-V8C/PT-24DC/EM with Push-in connectionExtension logic module with 16 I/Os, for extending the basic module14PHOENIX CONTACT105868 en 01
Hardware descriptionThe following PLC-INTERFACE terminal blocks can be connected to PLC-V8C.Each channel can be configured as an input or output using the LOGIC software.Table 2-1Corresponding PLC-INTERFACE terminal blocksTypeOrder designationOrder No.Push-in connectionOrder designationOrder No.Screw connectionRelay output1 changeover contact, 6 A, 250 V AC/DCPLC-RPT-24DC/212900299PLC-RSC-24DC/2129661711 changeover contact, 50 mA, 36 V DC, AU29662651 N/O contact, 6 A, 250 V AC/DC, 1/ACT29662101 N/O contact with switch, 6 A, 250 V 82236Solid-state relay output100 mA, 3 V DC . 48 V 029667283 A, 3 V DC . 33 V 6634750 mA, 24 V AC . 253 V 9678403 A, 3 V DC . 33 V DC, actuator C/2/ACT2966676750 mA, 24 V AC . 253 V AC, actuator type--PLC-OSC-24DC/230AC/1/ACT29679471 A, 12 V DC . 300 V 98067810 A, 3 V DC . 33 V DCPLC-OPT-24DC/24 DC/10/R2900398PLC-OSC-24DC/24DC/10/R2982702500 mA, 3 V DC . 48 V DC, electronicchangeover 48DC/500/W2980636TTL, 50 mA, 5 V 0-IN2906919PLC-ASC-PT100-IN2906918Analog input0 V 10 V, 2 V 10 V,0 mA 20 mA, 4 mA 20 mA-50 C 200 CRelay input24 V 966317120 V /SEN2966320230 V /SEN29663335 V DC (basic terminal block without relay)PLC-BSC- 5DC/ 1/SEN2980267--Relay for 5 V DC basic terminal blockREL-MR-4,5DC/21AU2961370--24 V 908173120 V /SEN2908175230 V 920Solid-state relay inputAnalog output0 V 10 V, 2 V 10 V,0 mA 20 mA, 4 mA 20 mADummy or reserveBasic terminal blocks Basic terminal blocks 66061105868 en 01PHOENIX CONTACT15
PLC logic2.1Hardware configuration examples2.1.110 inputs, 6 outputsInputs24 V DC via eight integrated inputs and two PLC-INTERFACE inputs via relaysOutputsVia six PLC-INTERFACE relays, 1 N/O contact,250 V AC/6 AConnection technologyScrew connectionRequired components1x PLC-V8C/SC-24DC/SAM (Order No. 2905082)2x PLC-RSC-24DC/1AU/SEN (Order No. 2966317)Figure 2-116PHOENIX CONTACTIN/OUT 15PLC-V8C/SC-24DC/SAMOrd.-No.: 290 50 82PWRDATERRIN0IN1IN2IN3IN4IN5IN6IN7IN/OUT 824V0VIN0IN1IN2IN3IN4IN5IN6IN76x PLC-RSC-24DC/1/ACT (Order No. 2966210)Configuration with 10 inputs, 6 outputs105868 en 01
Hardware description2.1.28 inputs, 8 outputsInputsAll 24 V DC inputs via eight integrated inputsOutputsAll outputs via PLC-INTERFACE relays, 1 changeover contact, 250 V AC/6 AConnection technologyScrew connectionRequired components1x PLC-V8C/SC-24DC/SAM (Order No. 2905082)Figure 2-2105868 en 01IN/OUT 15PLC-V8C/SC-24DC/SAMOrd.-No.: 290 50 82PWRDATERRIN0IN1IN2IN3IN4IN5IN6IN7IN/OUT 824V0VIN0IN1IN2IN3IN4IN5IN6IN78x PLC-RSC-24DC/21 (Order No. 2966171)Configuration with 8 inputs, 8 outputsPHOENIX CONTACT17
PLC logic2.1.320 inputs, 12 outputsInputs16 24 V DC inputs via 2x eight integrated inputs and four230 V AC inputs via PLC-INTERFACE relaysOutputs12 outputs via PLC-INTERFACE solid-state relays,230 V AC/750 mAConnection technologyScrew connectionRequired components1x PLC-V8C/SC-24DC/BM (Order No. 2903094)1x PLC-V8C/SC-24DC/EM (Order No. 2903095)4x PLC-RSC/230UC/1AU/SEN (Order No. 2966333)Figure 2-318PHOENIX CONTACTIN0IN1IN2IN3IN4IN5IN6IN7IN/OUT rd.-No.: 29 03 095PWRDATIN/OUT 8IN/OUT 15PLC-V8C/SC-24DC/BMOrd.-No.: 29 03 094PWRDATERRIN0IN1IN2IN3IN4IN5IN6IN7IN/OUT 824V0VIN0IN1IN2IN3IN4IN5IN6IN712x PLC-OSC-24DC/230AC/1/ACT (Order No. 2967947)Configuration with 20 inputs, 12 outputs105868 en 01
Installing PLC logic3Installing PLC logicThe logic module is supplied together with a packing slip with installation instructions. Readthe complete packing slip carefully before installing the logic module.NOTE: Electrostatic dischargeThe logic module contains components that can be damaged or destroyed by electrostatic discharge. When handling the logic module, observe the necessary safety precautionsagainst electrostatic discharge (ESD) according to EN 61340-5-1 and IEC 61340-5-1.NOTE: Risk of damage to equipmentTo avoid possible damage to the logic module, unpack and pack the logic module in accordance with the ESD regulations.105868 en 01PHOENIX CONTACT19
PLC logic3.1Connection and operating elementsStand-alone logic modules7TINP /OW UD R T8E ATRIN RIN 0IN 1IN 2IN 3IN 45ININ 67/OUT1INUINAM/SC4D 2-2 0 8S/ C 0 58C 29-V .:C NoPL IN0IN5IN1IN4IN2IN5IN3analog IN6IN4analog IN7IN55PWD RE ATRIN RIN 0IN 1IN 2IN 3IN 4IN 5IN 6IN156AM/SC4D 2-2 8C 0/S 0 58C 29-V .:C NoPL rd.O8153.1.12394Figure 3-11.2.3.4.5.6.7.8.9.20PHOENIX CONTACTConnection and operating elements of stand-alone logic modulesEquipment marking labelSocket for memory module (Memory)Cover for memory module10-pos. COMBICON connectorEject leverConfirmation button (Confirm)Micro USB socketStatus LEDsContacts for PLC-INTERFACE terminal blocks105868 en 01
Installing PLC logicBasic logic modules10TINP /OW UD R T8E ATRIN RIN 0IN 1IN 2IN 3IN 4IN 5IN 67/OUT1INUINM/BC4D 94-2 0S/ C 038C 29-V .:C NoPL N0IN5IN1IN4IN2IN5IN3analog IN6IN4analog IN7IN58PWD RE ATRIN RIN 0IN 1IN 2IN 3IN 4IN 5IN 67IN159M/BC4D 94-2 0C 3/S 08C 29-V .:C NoPL rd.O11153.1.22312T-BUS47Figure 3-21.2.3.4.5.6.7.8.9.10.11.12.105868 en 0156Connection and operating elements of basic logic modulesEquipment marking labelSocket for memory module (Memory)Cover for memory module10-pos. COMBICON connectorDIN rail connector connectionDIN rail connector cover (T-BUS)Covering hood and socket contacts for the extension moduleEject leverConfirmation button (Confirm)Micro USB socketStatus LEDsContacts for PLC-INTERFACE terminal blocksPHOENIX CONTACT21
PLC logicExtension logic modulesININ 3IN 4IN 5IN 67IN/OUT15ININ 0IN 1IN 2IN 3IN 4IN 56IN7INP /OW UD R TA8TM/EC4D 95-2 0C 3/S 08C 29-V .:C NoPL rd.O6IN/OUT1153.1.3PWD RATM/EC4D 95-2 0C 3/S 08C 29-V .:C NoPL rd.OIN0ININ nalog IN6IN4analog IN7IN5IN6IN757234Figure 3-31.2.3.4.5.6.7.22PHOENIX CONTACTConnection and operating elements of extension logic modulesEquipment marking label10-pos. COMBICON connectorKnife contacts of extension modulesCovering hood and socket contacts for the extension moduleEject leverStatus LEDsContacts for PLC-INTERFACE terminal blocks105868 en 01
Installing PLC logic3.1.4PLC-INTERFACE terminal blocks12724V250V 6AART.-NR.: 29 61 10 5654Figure 3-41.2.3.4.5.6.7.105868 en 013Connection and operating elements of PLC-INTERFACE terminal blocksContacts to accommodate the logic modulePLC-B. basic terminal blockContact for plug-in bridge systemSnap-in lever for securing and ejecting the function electronicsOptional ZB 6 equipment marking labelPlug-in function electronicsLED status indicatorPHOENIX CONTACT23
PLC logic3.2Diagnostics and status indicatorsThe device is equipped with 11 LED status or diagnostics indicators, from which the operating state can be read.Table 3-1Diagnostic and status indicatorsBasic moduleGreenPWRLEDGreenDATLEDExtension llowYELEDMessagesSupply voltage not presentSupply voltage OK, program running, no data trafficto the extension moduleSupply voltage OK, program running, data traffic tothe extension moduleSupply voltage OK, controller in stop modeSupply voltage OK, connection to the extensionmodule interrupted or error when saving retain variablesSupply voltage OK, firmware update of basic module runningSupply voltage OK, firmware update of extensionmodule runningSupply voltage OK, internal error at basic moduleSupply voltage OK, external errorSupply voltage OK, short circuit at PLC
The PLC logic programmable logic relay system consists of PLC-V8C logic modules, elec-tromechanical relays, solid-state relays or analog terminal blocks from the PLC-INTER-FACE series, and the LOGIC programming software. The PLC-V8C logic modul
Enhanced and Ethernet PLC-5 Programmable Controllers User Manual, publication 1785-6.5.12. Audience The information in this manual is intended for engineers and technicians who are installing, programming, and maintaining a . ControlNet PLC-5 processors references PLC-5/20C, PLC-5/40C, PLC-5/46C and PLC-5/80C programmable controllers
What is a PLC? PLC stands for Programmable Logic Controller. Figure 1 - PLC A PLC is, by defi nition, a relay which is controlled by standard electrical inputs in combination with internal relay contacts to provide a variety of control parameters for an output. A PLC is a box with solid state relays.
100 PLC Video Tutorials Doubt Clearing Complementary LIVE Sessions on Team Viewer Ladder Logic Programming PLC Presentations, PLC Circuits, PLC Codes FREE PLC Simulation Software for Practice PLC -Programmable Logic Controller Delta DVP 14 SS 16 SP Allen Bradley M1000 Siemens S7 200 Schneider Analog Cards Programming
Nissan Micra - OWM 4734 Nissan Micra - OWM 4734 CPU E6 H33750 1 Battery 2 Ignition switch 3 Fusible link holder 4 Fuse box 5 Fuse and relay box a) accessory relay b) blower motor relay 6 Intelligent power distribution module a) starter relay b) cooling fan hi relay c) cooling fan lo relay d) fuel pump relay e) ignition relay f) ECM relay
The aim of this experiment is to familiarize the student with Programmable Logic Controllers (PLC) as hardware and the software used to program it, also to familiarize him with programming PLC using ladder logic diagrams. EQUIPMENT and APPARATUS: 1. Elettronica Veneta, Programmable Logic Controller Trainer, mod. PLC-8/EV, see figure 1. 2.
38 - Check voltage output to fuel pump @ relay set 39 - Check voltage input to relay set from ignition switch 40 - Check voltage input to fuel pump relay of relay set 41 - Check input voltage to control relay of relay set 42 - Check input voltage to control relay of relay set (continued)
a modern revolution, the Programmable Logic Controller (PLC). The PLC has its origins around the 1970’s in the automation and motor manufacturing industries. 2. DESCRIPTION Programmable Logic Controllers (PLCs), also referred to as programmable controllers, are a classification in computers
In A-level Biology practical investigations, it is possible to show that many plants produce antimicrobial substances that can destroy or limit the growth of bacteria and fungi. A possible role of these substances in plants can be summarised by the following quotation: “The function of these antibacterial substances may be to prevent or limit entry into the plant tissues where bacteria may .
