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Synchronous MotorsMKDProject Planning ManualSYSTEM200DOK-MOTOR*-MKD*******-PR06-EN-P

About this DocumentationSynchronous Motors MKDTitleSynchronous MotorsMKDType of DocumentationDocument TypecodeInternal File ReferenceProject Planning ManualDOK-MOTOR*-MKD*******-PR06-EN-PPart No.:272495Document Number: 120-1500-B302-06/ENPurpose of DocumentationRecord of RevisionsCopyrightThis documentation explain the product qualities, possible applications, technical data,operating conditions and limits. Gives indications for the product choice, handling and D********-PRJ1-EN-P09.961st OTOR*-MKD*******-PR06-EN-P06.02Revison 2002 Rexroth Indramat GmbHCopying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).ValidityPublished byThe specified data is for product description purposes only and may notbe deemed to be guaranteed unless expressly confirmed in the contract.All rights are reserved with respect to the content of this documentationand the availability of the product.Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. MainTelephone 49 (0)93 52/40-0 Tx 68 94 21 Fax 49 (0)93 52/40-48 85http://www.boschrexroth.de/Dept. EDM2 (JW,MH)NoteThis document has been printed on chlorine-free bleached paper.DOK-MOTOR*-MKD*******-PR06-EN-P

Synchronous Motors MKDContents IContents12Introduction1-11.1Product Presentation. 1-11.2About this Documentation . 1-4Important Instructions on Use2.12-1Intended Use. 2-1Introduction . 2-1Fields of Use and Application . 2-22.23Non-Intended Use . 2-2Safety Instructions for Electric Drives and Controls3-13.1Introduction. 3-13.2Explanations. 3-13.3Hazards by Improper Use . 3-23.4General Information . 3-33.5Protection Against Contact with Electrical Parts . 3-53.6Protection Against Electric Shock by Protective Low Voltage (PELV). 3-63.7Protection Against Dangerous Movements. 3-73.8Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting . 3-93.9Protection Against Contact with Hot Parts . 3-103.10 Protection During Handling and Mounting . 3-103.11 Battery Safety. 3-113.12 Protection Against Pressurized Systems . 3-114MKD Type Code4-15General Notes on Technical Data5-165.160-K and 100-K Parameters . 5-15.2Operating Modes. 5-25.3Definition of Parameters. 5-35.4Sample Curve . 5-5MKD0256.16-1Technical Data . 6-1Holding brake. 6-36.2Type code – Ordering type. 6-46.3Speed – Torque – Caracteristics . 6-56.4Shaft Load . 6-6DOK-MOTOR*-MKD*******-PR06-EN-P

II Contents6.57Synchronous Motors MKDDimensions . 6-7MKD0417.17-1Technical Data . 7-1Holding Brake . 7-387.2Type code – Ordering Name. 7-47.3Speed – Torque – Characteristics . 7-57.4Shaft Load . 7-67.5Dimensions . 7-7MKD0718.18-1Technical Data . 8-1Holding brake. 8-398.2Type code – Ordering Name. 8-48.3Speed – Torque – Characteristics . 8-58.4Shaft Load . 8-68.5Dimensions . 8-78.6Blower Units . 8-8MKD0909.19-1Technical Data . 9-1Holding Brake . 9-59.2Type code – Ordering Name. 9-69.3Speed – Torque – Characteristics . 9-79.4Shaft Load . 9-99.5Dimensions . 9-109.6Blower Units . 9-1110 MKD11210-110.1 Technical Data . 10-1Holding Brake . 10-910.2 Type code – Ordering Name. 10-1010.3 Speed – Torque – Characteristics . 10-1110.4 Shaft Load . 10-1410.5 Dimensions . 10-1510.6 Blower Units . 10-1711 Accessories11-111.1 Sealing Air Connection Accessories . 11-111.2 Gearings. 11-2GTS, GTP Planetary Gearings . 11-2Screw Gearings 058 . 11-312 Connection System12-112.1 Overview of Connections . 12-112.2 Motors with connector box . 12-2DOK-MOTOR*-MKD*******-PR06-EN-P

Synchronous Motors MKDContents IIIConnection diagram. 12-212.3 Motors with connector receptacle . 12-4Connection diagram. 12-412.4 Blower connector . 12-6Type (1). 12-6Connecting and mounting the blower . 12-712.5 Connection Cable. 12-8Dimensioning of power cable. 12-8Selection of connection cable . 12-913 Application Instructions13-113.1 Operating Conditions . 13-1Setup Height and Ambient Temperature . 13-1Vibration and Shock Loads . 13-213.2 Degree of protection. 13-3Option sealing air “sealing air: principle” connection . 13-4Selecting the Degree of Protection . 13-513.3 Design and Installation Positions . 13-6Prime Coat and Housing Varnish . 13-613.4 Blower . 13-713.5 Holding Brakes. 13-813.6 Output Shaft and Motor Bearing . 13-9Plain shaft . 13-9Output shaft with key . 13-9Output Shaft with Shaft Sealing Ring . 13-10Bearings and Shaft Load . 13-1113.7 Motor Encoder. 13-1313.8 Acceptances, Approvals. 13-14CE mark . 13-14UR, cUR Listing . 13-1414 Handling14-114.1 Identifying the Goods . 14-114.2 Type Labels. 14-114.3 Instructions on the Packing . 14-214.4 Storage. 14-314.5 Transport and Handling. 14-315 Assembly15-115.1 Skilled Technical Personnel . 15-115.2 Mounting the Motor . 15-115.3 Connecting the Motor. 15-3Motor with connection box . 15-4Motors with plug-in connectors . 15-616 Startup, Operation, and MaintenanceDOK-MOTOR*-MKD*******-PR06-EN-P16-1

IV ContentsSynchronous Motors MKD16.1 Startup. 16-116.2 Operation. 16-116.3 Maintenance. 16-2Cleaning . 16-2Bearings . 16-2Connection Cable . 16-2Holding brake. 16-3Changing the battery. 16-417 Appendix17-117.1 List of Standards . 17-217.2 Selecting Power Cables . 17-3INS0680 1,0mm². 17-5INS0542 1,0mm². 17-6INS0480 1,5mm². 17-7INS0480 2,5mm². 17-8INS0480 4,0mm². 17-9INS0480 6,0mm². 17-10INS0480 10,0mm². 17-11INS0380 6,0mm². 17-12INS0380 10,0mm². 17-13INS0380 16,0mm². 17-1417.3 Selecting Encoder Cables. 17-1518 Index18-119 Service & Support19-119.1 Helpdesk . 19-119.2 Service-Hotline. 19-119.3 Internet . 19-119.4 Vor der Kontaktaufnahme. - Before contacting us. 19-119.5 Kundenbetreuungsstellen - Sales & Service Facilities . 19-2DOK-MOTOR*-MKD*******-PR06-EN-P

Introduction 1-1Synchronous Motors MKD1IntroductionThis chapter describes how to use the present documentation (refer tothe chapter entitled “About this Documentation”) and includes a generalrepresentation of the product in Chapter 1.1.1.1Product PresentationFields of applicationIn connection with the digital intelligent drive controllers by RexrothIndramat, the digital MKD AC motors offer cost-effective automationsystems with an extensive functionality for the following fields ofapplication: Machine tools Printing and paper industries Handling and automation Packaging machines and food Food industry (selected motor types style “non-painted”).BenefitsMKD motors are characterized by the following advantages: High operational reliability Maintenance-free operation (owing to the brushless design and use ofbearings grease-lubricated for their entire service life) Use under adverse environmental conditions is possible (owing to thecompletely closed motor design in IP 65 degree of protection Overload protection (owing to motor temperature monitoring) High performance data High dynamics (owing to the favorable ratio of torque to inertia mass) High overload capability (owing to the favorable heat dissipation fromthe stator windings to the outside wall of the motor housing) Peak torque utilizable across a wide speed range (owing to electroniccommutation) Continuous start-stop operation possible with high repeat frequencies(owing to electrical commutation) Easy attachment to the machine (owing to flange according to DIN42948) Any installation position desired Direct overhung mounting of pinions and belt pulleys (owing to thebearing being designed for high radial loads) Easy cabling (owing to cable sets, available in various designs) Simple and quick startup (owing to data memory in the motor encoderunit)DOK-MOTOR*-MKD*******-PR06-EN-P

1-2 IntroductionSynchronous Motors MKD4500250045002500Motors with the following continuous torques at standstill are available:600060009000Performance overviewSpeedin min-1naturalconvectionMdNin Nm14surfacecooledwithout paintedcoating121086Size4MKD B2MKD eedin min-1without paintedcoatingMdNin NmMKD071MKD0413200MKD025250008060SizeMKD D40MKD C20MKD BMKD A0MKD090MKD112o11mk81p.fh7Fig. 1-1: Continuous torques at standstill of the available MKD motorsDOK-MOTOR*-MKD*******-PR06-EN-P

Introduction 1-3Synchronous Motors MKDDesign and componentsMKD motors are permanent-magnet motors with electronic commutation.Special magnet materials permit the motors to be designed with lowinertia masses. The following figure shows the principal design of MKDmotors.Motor feedbackRotor shaftRotor withpermanent magnetsStator withwindingHolding brake(optional)X01MH81.fh7Fig. 1-2: Design of MKD motorsMKD motors are available in various designs. Please refer to the chapteron type codes for more detailed information.DOK-MOTOR*-MKD*******-PR06-EN-P

1-4 Introduction1.2Synchronous Motors MKDAbout this DocumentationStructure of this Document EditionThe present documentation contains safety regulations, technical data,and operating instructions for MKD motors. The chapters can besubdivided in the following focal points with regard to their contents: General information Important safety-relevant information Product-describing information Practice-related information Advanced, additional informationChapter Title1IntroductionGeneral information2Important Instructions on Use3Safety Instructions on Electric Drivesand Controls4MKD Type Code5General Notes on Technical ies12Connection System13Application Instructions14Handling15Assembly16Startup, Operation, and Maintenance17Service and iptionPlannersandprojectorsPracticeOperatingand maintenancepersonnelAdditional informationFig. 1-3: Document structureDOK-MOTOR*-MKD*******-PR06-EN-P

Introduction 1-5Synchronous Motors MKDModifications as Compared with the PredecessorVersionThe following list shows the modifications as compared with thepredecessor version DOK-MOTOR*-MKD********-PR03 -EN-PWhere?What?Chapter 1New: About this documentation (handling and use of the documentation)Chapter 2New: Information on the intended useChapter 3Updated version of safety instructionsChapter 4New: Explanation of the Indramat type codeChapter 5New: Explanation / definition of the parameters specified in the technical dataChapters 6-10New: Specification of 100K values and characteristic curves; specification of ratings; addition ofnew motorsChapter 11New: Available accessoriesChapter 12New: Connection system ( revising and supplementing the chapter entitled “ElectricConnection”)Chapter 13New: Application instructions ( revising and supplementing the chapter entitled “MechanicalIncorporation in the System”)Chapter 14New: Handling: combining the chapters “Goods Identification” and “Storage, Transport, andHandling”Chapter 15New: Revision of the chapter entitled “Assembly and Installation”Chapter 16New: Startup, Operation, and MaintenanceFig. 1-4: his list does not lay claim to completeness. The authorreserves the right to neglect minor modifications in this list.

1-6 IntroductionSynchronous Motors MKDAdvanced documentationNote:Material no.:The documentations listed below are not required in theirentirety for projecting.Title / descriptionSystem00281668Selection List -DOK-DIAX04-SERV*****G2-AU03-MS-P„DIAX04 Servodrives„00274944Project Planning- DOK-DIAX04-HDD HDS****-PRJ2-EN-P„DIAX04 HDD and HDS Drive Controllers 1st Generation"00280446Project Planning - DOK-DIAX04-HDD HDS**G2-PR03-EN-P„DIAX04 HDD and HDS Drive Controller 2nd Generation„00275156Project Planning - DOK-DIAX04-PLUG*IN*MOD-PR03-EN-P„DIAX04 Plug-in modules for digital intelligent drive controllers„DIAX0400275432Applications - DOK-POWER*-HVE HVR****-ANW3-EN-P„DIAX04 HVE and HVR Power Supply Units„00280641Application Manual - DOK-POWER*-HVE HVR**G2-AW05-EN„DIAX04 HVE and HVR 2nd Generation Power Supply Units„00282801Application Manual - DOK-POWER*-HZP******G2-ANW1-EN-P„Control Gear HZP for connecting HVR power supply unitis of the secondgeneration„00280107Project Planning Manual- DOK-ECODR3-DKC**.3****-PR04-EN-P„ECODRIVE03 Drive Controllers„00281042Selection Lists - DOK-ECODR3-SERV-GEN***-AUS1-MS-P„ECORIVE03 Servo Applications with 1.5 s Acceleration Time„00281040Selection Lists - DOK-ECODR3-SERV-WZM***-AU02-MS-P„ECORIVE03 Servo Applications with 400ms Acceleration Time„00259814Project Planning Manual - DOK-GENERL-EMV********-PR02-EN-P„Electromagnetic Compatibility (EMC)in Drive and Control Systems„00286117Application Description - DOK-CONNEC-CAB*INSTR02-MA01-EN-P„Indramat Internal Connection System Assembly and Tools for DIAX04 andECODRIVE03„00282688Selection Data - DOK-CONNEC-CABLE*STAND-AU04-EN-P„Connecting Cables DIAX04, ECODRIVE03 and POWERDRIVE„00267635Project Planning Manual - DOK-GEAR**-GTS********-PR06-EN-P„Planetary Gearboxes GTS for Mounting to AC Motors„00267495Project Planning Manual - DOK-GEAR**-GTP********-PRJ1-EN-P„GTP Planetary Gearboxes for Mounting to AC„ECODRIVE03EMCCABLESTRANSMISSION1) The index (e.g. .06-.) identifies the version of the documentation.Fig. 1-1: Advanced documentationNote:If the present documentation contains references to advanceddocumentations, the version of the latter is always representedin bold and underlined type (e.g. 06). If documentations areordered, their version may be a higher one!DOK-MOTOR*-MKD*******-PR06-EN-P

Introduction 1-7Synchronous Motors MKDStandardsThis documentation refers to German, European and internationaltechnical standards. Documents and sheets on standards are subject tothe protection by copyright and may not be passed on to third parties byRexroth Indramat. If necessary, please address the authorized salesoutlets or, in Germany, directly to:BEUTH Verlag GmbHBurggrafenstrasse 6D-10787 BerlinPhone 49-(0)30-26 01-22 60, Fax 49-(0)30-26 01-12 60Internet: http://www.din.de/beuthE-mail: postmaster@beuth.deOutside SystemsDocumentations for external systems, which are connected to RexrothIndramat components, are not included in the scope of delivery and mustbe ordered directly from the particular manufacturers.FeedbackYour experiences are an essential part of the process of improving bothproduct and documentation.Please do not hesitate to inform us of any mistakes you detect in thisdocumentation or of any modifications you might desire. We appreciateyour corresponding feedback.Please send your remarks to:Rexroth Indramat GmbHDep. BRC/EDM2Bürgermeister-Dr.-Nebel-Strasse 2D-97816 LohrTelefax 49 (0) 93 52 / 40-43 80DOK-MOTOR*-MKD*******-PR06-EN-P

1-8 IntroductionSynchronous Motors MKDDOK-MOTOR*-MKD*******-PR06-EN-P

Important Instructions on Use 2-1Synchronous Motors MKD2Important Instructions on Use2.1Intended UseIntroductionIn their design and manufacture, the products by Rexroth Indramat reflectthe latest state of technology. Before they are delivered, they are checkedfor their operationally safe state.The products may only be used as intended. If they are not used asintended, situations may arise resulting in injuries to property andpersons.Note:For damage caused by products not being used as intended,Rexroth Indramat, as manufacturers, do not give any warranty,assume any liability, or pay any damages. Any risks resultingfrom the products not being used as intended are the soleresponsibility of the user.Before using the products by Rexroth Indramat, the followingrequirements must be fulfilled so as to ensure that they are used asintended: Anybody handling one of our products in any manner must read andunderstand the appropriate safety instructions and the intended use. If they are hardware components, the products concerned must be leftin their original state, i.e. it is not permitted to modify them structurally.Software products may not be decompiled; their source codes may notbe alt

Synchronous Motors MKD Introduction 1-3 DOK-MOTOR*-MKD*****-PR06-EN-P MKD motors are permanent-magnet motors with electronic commutation. Special magnet materials permit the motors to be designed with low inertia masses. The following figure s

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