TIG CATALOG 4 - Binzel-abicor

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T E C H N O L O G YF O RT H EW E L D E R ’ SW O R L D .TIG CATALOG 4.2TIG Welding Technology for allMetalworking Industries.www.binzel-abicor.com

Content Content 3 TIG Welding Torches “ABITIG GRIP”air and liquid cooledABITIG GRIP 9, ABITIG GRIP 20, ABITIG GRIP 20 SC 4 TIG Welding Torches “ABITIG GRIP”air and liquid cooledABITIG GRIP 17, ABITIG GRIP 18, ABITIG GRIP 26 6 TIG Welding Torches “ABITIG GRIP”air and liquid cooledABITIG GRIP 24 G, ABITIG GRIP 24 W 8 TIG Welding Torches “ABITIG GRIP”liquid cooledABITIG GRIP 12-1 10 TIG Welding Torches “ABITIG GRIP”liquid cooledABITIG GRIP 18 SC 12 TIG Welding Torches “ABITIG ” with rotary valveair cooled 14 TIG Welding Torch “ABITIG GRIP Little”air and liquid cooledABITIG GRIP Little 90, ABITIG GRIP Little 180 W 16 TIG Welding Torches “ABITIG GRIP”air and liquid cooledABITIG GRIP 150, ABITIG GRIP 260 W, ABITIG GRIP 260 W SC 18 TIG Welding Torches “ABITIG GRIP”air and liquid cooledABITIG GRIP 200, ABITIG GRIP 450 W, ABITIG GRIP 450 W SC 20 TIG Welding Torch “ABITIG GRIP”liquid cooledABITIG GRIP 500 W 22 TIG Welding Torches “ABITIG GRIP Little”air and liquid cooled 24 TIG Machine Torches “ABITIG MT”air and liquid cooledABITIG 150 MT, ABITIG 260 W MT 26 TIG Machine Torches “ABITIG MT”air and liquid cooledABITIG 200 MT, ABITIG 300 W MT 28 TIG Machine Torches “ABITIG MT”air and liquid cooledABITIG 400 W MT, ABITIG 500 W MT 30 Tungsten electrodes 32 Wire Feeder System “ABIDRIVE V2” 34 TIG Welding Torches “ABITIG ” and “ABITIG MT”with cold wire feed 38 Component kits 40 Power cables, Control cables and Hoses 41 Handles and Modules 443

TIG Welding Torches “ABITIG GRIP”air and liquid cooledABITIG GRIP – the complete solution in the field ofTIG welding torches. This range represents a logi-caldevelopment of the ABITIG torch range, which hasdistinguished itself by its consistent implementation ofmodular design and optimum ergonomics.The torches in various ratings, both air and liquidcooled, are fitted with a uniform ergonomic handlewith “GRIP” and optimised cable assembly management, into which numerous switch and control functions can be integrated. All consumables arecompatible to the international “SR-Standard”.The flexible cable assemblies are available with modular and robust machine-side connections. One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for most available TIGwelding power sources Consumables compatible to the internationalstandardABITIG GRIP 9Technical data (EN 60 974-7):Type of cooling:air cooledRating:110 A DC80 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–1.6 mmABITIG GRIP 20 / ABITIG GRIP 20 SCTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:240 A DC / 320 A DC170 A AC / 220 A ACDuty cycle:100 %Tungsten electrodes:Ø 0.5–3.2 mmtemdle sysnahPI GR45ABITIG ee page 44–s–1 Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.Technical data based on cable assemblylengths of up to 8.00 m.Torch completeTypeABITIG GRIP 9ABITIG GRIP 9 FABITIG GRIP 20 / SCABITIG GRIP 20 FABITIG GRIP 20 FABITIG GRIP 20 FCoolingair cooledair cooledliquid cooledliquid cooledliquid cooledliquid cooledPart-No.see comment2see comment2see comment2see comment2see comment2see comment2Torch bodyVersionStandard; 46.0 mmFlexible; 46.0 mmStandard; 46.0 mmFlexible; 46.0 mmFlexible; 75.0 mmFlexible; 110.0 .1712.3050.1²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.4

ABITIG GRIP 9, ABITIG GRIP 20, ABITIG GRIP 20 SCWear partsBack cap (10 pcs.)Short701.0240 / 41V33Medium701.0244 / 41V3525 mmCollet (10 pcs.)Ø 0.5 mmØ 1.0 mmØ 1.2 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmStandard version701.0249 / 13N20701.0250 / 13N21701.0254 / –701.0251 / 13N22701.0255 / –701.0252 / 13N23701.0253 / 13N24Insulating ring / AdaptorCollet body(10 pcs.)Ø 0.5–1.0 mmØ 1.2 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mm25 mmInsulating ring (10 pcs.)702.0055 / 598882Standard version701.0275 / 13N26701.0279 / –701.0276 / 13N27701.0280 / –701.0277 / 13N28701.0278 / 13N2930 mmGas nozzle, ceramic(10 pcs.)No. 4Ø 6.5 mmNo. 5Ø 8.0 mmNo. 6Ø 9.5 mmNo. 7Ø 11.0 mmNo. 8Ø 12.5 mmNo. 10 Ø 16.0 mmNo. 12Gas nozzle, ceramic(10 pcs.)X1No. 4 Ø 6.5 mm 48 mmNo. 5 Ø 8.0 mm 48 mmNo. 6 Ø 9.5 mm 48 mmNo. 4 Ø 6.5 mm 63 mmNo. 5 Ø 8.0 mm 63 mmNo. 4 Ø 6.5 mm 89 mmBrass 063Standard version701.0281 / 13N08701.0282 / 13N09701.0283 / 13N10701.0284 / 13N11701.0285 / 13N12701.0286 / 13N13–Standard version701.0289 / 796F71701.0290 / 796F72701.0291 / 796F73701.0293 / 796F75701.0294 / 796F76701.0296 / 796F79Long701.0247 / 41V2440 mmJumbo version701.1225 / 13N20L701.1226 / 13N21L–701.1227 / 13N22L–701.1228 / 13N23L701.1229 / 13N24LAdaptor (5 pcs.)701.1234 / 54N63-20Standard versionwith gas lens701.0301 / 45V42701.0313 / –701.0307 / 45V43701.0315 / –701.0309 / 45V44701.0311 / 45V4525.5 mmStandard versionfor gas lens701.0317 / 53N58701.0318 / 53N59701.0319 / 53N60701.0320 / 53N61701.0322 / 53N61S––X1Jumbo versionwith gas lens701.1230 / 45V0204S–701.1231 / 45V116S–701.1232 / 45V64S701.1233 / 995795S48 mmJumbo versionfor gas lens––701.1199 / 57N75–701.1200 / 57N74701.1201 / 53N88701.1121 / 53N8734 mmJumbo versionfor gas lens1701.1202 / 53N89¹¹not suitable for high frequency5

TIG Welding Torches “ABITIG GRIP”air and liquid cooled One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for most available TIGwelding power sources Consumables compatible to the internationalstandardABITIG GRIP 17Technical data (EN 60 974-7):Type of cooling:air cooledRating:140 A DC100 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–2.4 mmABITIG GRIP 18Technical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:320 A DC230 A ACDuty cycle:100 %Tungsten electrodes:Ø 0.5–4.0 mm1Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.9 l/min.–systemeldna GRIP h45ABITIG ee page 44–sABITIG GRIP 26Technical data (EN 60 974-7):Type of cooling:air cooledRating:180 A DC130 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–4.0 mmTechnical data based on cable assemblylengths of up to 8.00 m.Torch completeTypeABITIG GRIP 17ABITIG GRIP 17 FABITIG GRIP 18ABITIG GRIP 18 FABITIG GRIP 18 KABITIG GRIP 26ABITIG GRIP 26 FABITIG GRIP 26 KCoolingair cooledair cooledliquid cooledliquid cooledliquid cooledair cooledair cooledair cooledPart-No.see comment2see comment2see comment2see comment2see comment2see comment2see comment2see comment2Torch bodyVersionStandard; 65.0 mmFlexible; 65.0 mmStandard; 69.0 mmFlexible; 69.0 mmShort; 59.0 mmStandard; 79.0 mmFlexible; 79.0 mmShort; 59.0 712.4020712.4030712.4230²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.6

ABITIG GRIP 17, ABITIG GRIP 18, ABITIG GRIP 26Wear partsBack cap (10 pcs.)Collet (10 pcs.)Ø 0.5 mmØ 1.0 mmØ 1.2 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmInsulating ring / AdaptorCollet bodyØ 0.5–1.2 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmShort712.1053Long712.1051Version (50 mm)702.0005 / 10N21702.0006 / 10N22702.0007 / –702.0008 / 10N23702.0012 / –702.0009 / 10N24702.0010 / 10N25702.0011 / 54N20Version (52 mm)701.0169 / 10N21D701.0171 / 10N22D701.0170 / –701.0172 / 10N23D701.0176 / –701.0173 / 10N24D701.0174 / 10N25D701.0175 / 54N20DInsulating ring (10 pcs.)703.0012 / 18CGAdaptor (10 pcs.)701.0130 / 54N01Adaptor (5 pcs.)701.1122 / 54N63Standard version(10 pcs.)701.0190 / 10N30701.0191 / 10N31701.0196 / 10N32701.0196 / 10N32701.0197 / 10N28701.0198 / 406488Standard versionwith gas lens (10 pcs.)701.0201 / 45V24701.0203 / 45V25701.0207 / 45V26701.0207 / 45V26701.0209 / 45V27701.0211 / 45V28Jumbo versionwith gas lens (5 pcs.)–701.1116 / 45V116–701.1117 / 45V64701.1118 / 995795701.1208 / 45V6347 mmGas nozzle, ceramic(10 pcs.)No. 4 Ø 6.5 mmNo. 5 Ø 8.0 mmNo. 6 Ø 9.5 mmNo. 7 Ø 11.0 mmNo. 8 Ø 12.5 mmNo. 10 Ø 16.0 mmNo. 12 Ø 19.5 mm¹¹50 mm longGas nozzle, ceramic(10 pcs.)No. 5 Ø 8.0 mmNo. 6 Ø 9.5 mmNo. 7 Ø 11.0 mmØ 24.0 mmStandard version42 mm48 mm701.0107 / 10N50701.0108 / 10N49701.0109 / 10N48701.0110 / 10N47701.0111 / 10N46701.0113 / 10N45701.0114 / 10N441Standard versionfor gas lens701.0420 / 54N18701.0421 / 54N17701.0422 / 54N16701.0423 / 54N15701.0424 / 54N14–701.0426 / 54N19Jumbo versionfor gas lens––701.1199 / 57N75–701.1200 / 57N74701.1201 / 53N88701.1121 / 53N8776 mm76 mm34 mmStandard versionfor gas lens701.0427 / 54N17L701.0428 / 54N16L701.0429 / 54N15L–Jumbo versionfor gas lens2–––701.1202 / 53N89Standard version701.0115 / 10N49L701.0116 / 10N48L701.0117 / 10N47L–²²not suitable for high frequency7

TIG Welding Torches “ABITIG GRIP”air and liquid cooled One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for all available TIGwelding power sources Consumables compatible to the internationalstandardABITIG GRIP 24 GTechnical data (EN 60 974-7):Type of cooling:air cooledRating:110 A DC80 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–1.6 mmABITIG GRIP 24 WTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:140 A DC100 A ACDuty cycle:100 %Tungsten electrodes:Ø 0.5–2.4 mm1 Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.tedle sysnahPI GR45ABITIG ee page 44–sTorch completeTypeABITIG GRIP 24 GABITIG GRIP 24 WCoolingair cooledliquid cooledm–Part-No.see comment2see comment2Technical data based on cable assemblylengths of up to 8.00 m.Torch bodyVersionPart-No.Standard; 55.0 mm712.7020Standard; 55.0 mm712.7120²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.8

ABITIG GRIP 24 G, ABITIG GRIP 24 WWear partsInsulating sleeve /Insulator (10 pcs.)Insulating sleeveInsulator for gas lens701.0458 / 53N22701.0459 / 53N6614 mm23 mmCollet (10 pcs.)Ø 0.5 mmØ 1.0 mmØ 1.2 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmStandard version–701.0453 / 53N16701.0455 / –701.0454 / 53N14701.0456 / –701.0457 / 24C332Standard version for gas lens–701.0462 / 53N63–701.0463 / 54N64701.0466 / –701.0465 / 24GLC332Collet body (10 pcs.)Standard versionStandard version with gas lensØ 0.5 mmØ 1.0 mmØ 1.2 mmØ 1.6 mmØ 2.0 mmØ 2.4 mm701.0479 / 53N17701.0480 / 53N18701.0483 / –701.0481 / 53N19701.0484 / –701.0482 / 24CB332701.0301 / 45V41701.0301 / 45V42701.0313 / –701.0307 / 45V43701.0315 / –701.0309 / 45V4416.5 mm25.5 mmGas nozzle, ceramic(10 pcs.)No. 4 Ø 6.5 mmNo. 5 Ø 8.0 mmNo. 6 Ø 9.5 mmNo. 7 Ø 11.0 mmStandard versionStandard version for gas lens701.0468 / 53N24701.0469 / 53N25701.0470 / 53N27–701.0317 / 53N58701.0318 / 53N59701.0319 / 53N60701.0320 / 53N61X1Gas nozzle, ceramic(10 pcs.)X1No. 4L Ø 6.5 mm 29.0 mmNo. 6L Ø 9.5 mm 29.0 mmNo. 4L Ø 6.5 mm 62.5 mmNo. 5L Ø 8.0 mm 91.5 mmStandard version701.0471 / 53N28701.0472 / 53N26701.0473 / 53N24L701.0474 / 53N27L9

TIG Welding Torches “ABITIG GRIP”liquid cooled One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for all available TIGwelding power sources Consumables compatible to the internationalstandardABITIG GRIP 12-1Technical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:350 A DC250 A ACDuty cycle:100 %Tungsten electrodes:Ø 1.6–4.0 mm1 Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.emle systdnah GRIP45ABITIG ee page 44–sTorch completeTypeABITIG GRIP 12-1Coolingliquid cooled–Part-No.see comment2Technical data based on cable assemblylengths of up to 8.00 m.Torch bodyVersionPart-No.Standard; 70.0 mm712.0020²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.10

ABITIG GRIP 12-1Wear partsBack cap (10 pcs.)Short712.0053Long712.005164 mmCollet (10 pcs.)Ø 1.6 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmCollet body (10 pcs.)Ø 1.6 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmStandard version712.0062712.0063712.0064712.0065Standard versionStandard version with gas 02712.0103712.0104X1Gas nozzle, ceramic(10 pcs.)X1No. 4 Ø 6.5 mm 43 mmNo. 5 Ø 8.0 mm 43 mmNo. 6 Ø 9.5 mm 43 mmNo. 7 Ø 11.0 mm 43 mmNo. 8 Ø 12.5 mm 43 mmNo. 9 Ø 14.5 mm 43 mmNo. 10 Ø 16.0 mm 43 mmNo. 11 Ø 17.5 mm 48 mmStandard version704.0046 / 130.00704.0047 / 131.00704.0048 / 132.00704.0049 / 133.00704.0050 / 134.00704.0051 / 135.00704.0052 / 136.00704.0053 / 137.0011

TIG Welding Torches “ABITIG GRIP”liquid cooled One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for all available TIGwelding power sources Consumables compatible to the internationalstandardABITIG GRIP 18 SCTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:400 A DC280 A ACDuty cycle:100 %Tungsten electrodes:Ø 0.5–4.8 mm–systemeldna GRIP h45ABITIG ee page 44–sTorch completeTypeABITIG GRIP 18 SCCoolingliquid cooledPart-No.see comment21 Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.9 l/min.Technical data based on cable assemblylengths of up to 8.00 m.Torch bodyVersionPart-No.Standard; 75.0 mm712.6020²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.12

ABITIG GRIP 18 SCWear partsBack cap (10 pcs.)Collet (10 pcs.)Ø 0.5 mmØ 1.0 mmØ 1.6 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmØ 4.8 mmShort712.1053Long712.105150 mm49 mmStandard version702.0005 / 10N21702.0006 / 10N22702.0008 / 10N23702.0009 / 10N24702.0010 / 10N25––HL version1––––712.6064 / 10N25HD712.6065 / 54N20HD712.6066 / 18C36Insulating ring (5 pcs.)Insulating ring712.6043 / 18NGCollet body (10 pcs.)Standard versionØ 0.5 mmØ 1.0 mmØ 1.6 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmØ 4.8 mmØ 0.5–3.2 mmØ 3.2–4.8 mm–––––––712.6074 / NCB-53–Gas nozzle, ceramic(10 pcs.)No. 4 Ø 6.5 mmNo. 5 Ø 8.0 mmNo. 6 Ø 9.5 mmNo. 7 Ø 11.0 mmNo. 8 Ø 12.5 mmNo. 12 Ø 19.5 mmStandard versionwith gas lens712.6099 / 18GL02712.6100 / 18GL04712.6101 / 18GL16712.6102 / 18GL32712.6103 / 18GL18712.6104 / 18GL53712.6105 / 18GL36––HL version1––––––––712.6076 / NCB-3642 mm76 mmStandard versionStandard version701.0420 / 54N18701.0421 / 54N17701.0422 / 54N16701.0423 / 54N15701.0424 / 54N14701.0426 / 54N19–701.0427 / 54N17L701.0428 / 54N16L701.0429 / 54N15L––¹¹Please note: HL Heavy duty version13

TIG Welding Torches “ABITIG ” with rotary valveair cooled Rotary valve for regulating gas mounted directlyon the torch body Light and flexible cable assemblies for all common TIG welding power sources Consumables compatible to the internationalstandardABITIG 9 V / FV1Technical data (EN 60 974-7):Type of cooling:air cooledRating:110 A DC80 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–1.6 mmABITIG 9 VABITIG 17 V / FV1Technical data (EN 60 974-7):Type of cooling:air cooledRating:140 A DC100 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–2.4 mmABITIG 26 V / FV1Technical data (EN 60 974-7):Type of cooling:air cooledRating:180 A DC130 A ACDuty cycle:35 %Tungsten electrodes:Ø 0.5–4.0 mmABITIG 26 V1FV Torch body (with rotary valve)FlexibleTorch completeTypeABITIG 9 VABITIG 9 FVABITIG 17 VABITIG 17 VABITIG 17 FVABITIG 17 FVABITIG 26 VABITIG 26 FVVersion2Rotary valve / Plug 10-25Rotary valve / Plug 10-25Rotary valve / Plug 10-25Rotary valve / Plug 35-50Rotary valve / Plug 10-25Rotary valve / Plug 35-50Rotary valve / Plug 35-50Rotary valve / Plug 35-50Part-No.4m8m706.5057706.5058on demandon 38Torch bodyTypePart-No.Standard; 60.0 mm705.0007Flexible; 78.0 mm703.0311.1Standard; 65.0 mm705.0038Standard; 65.0 mm705.0038Flexible; 80.0 mm703.0010Flexible; 80.0 mm703.0010Standard; 80.0 mm705.0091Flexible; 80.0 mm703.0290²²Power cable / gas hose separate, gas hose with G1/4“ union nut. Other versions available on request.Wear parts – back cap, collet, collet body, adaptor, insulating ring and gas nozzle – are identical with those of the same type for ABITIG torches.14

Notes15

TIG Welding Torch “ABITIG GRIP Little”air and liquid cooledAfter having been welcomed by TIG welders all overthe world for many years, the ABITIG GRIP Littleproduct range provides perfect access and optimumhandling and now has been extended by adding theABITIG GRIP Little 90 as well as the ABITIG GRIPLittle 180 W torches.The new ABITIG GRIP Little 90 and 180 W torcheswith their small, ergonomic handle are the idealsolution in cases of particularly restricted access ordemanding quality requirements. Nobody has to dowithout the well-known benefits of this torch series: Ergonomic “GRIP” handles for a reliable gripand a perfect feel Modular switching and control functions in thehandle – personalised and user-friendly Excellent HF security Lightweight and flexible cable-hose assemblieswith modular connectors to most standard TIGwelding equipment at the machine end Optimised service life due to a significantly largercurrent and process temperature transfer area Reduced stocking requirements – just three sparepartsABITIG GRIP Little 90Technical data (EN 60 974-7):Type of cooling:air cooledRating:90 A DC60 A ACDuty cycle:35 %Tungsten electrodes:Ø 1.0–1.6 mmABITIG GRIP Little 180 WTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:180 A DC130 A ACDuty cycle:100 %Tungsten electrodes:Ø 1.0–3.2 mmtemdle sysnahPI GR45ABITIG ee page 44–s–1Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.Technical data based on cable assembly lengths ofup to 8.00 m.Torch completeTypeABITIG GRIP Little 90ABITIG GRIP Little 180 WCoolingair cooledliquid cooledPart-No.see comment2see comment2Torch bodyVersionPart-No.Standard; 60.0 mm770.0040.1Standard; 60.0 mm772.0040.1²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches –this you can find in the download area of our website www.binzel-abicor.com.16

ABITIG GRIP Little 90, ABITIG GRIP Little 180 WWear partsBack cap (10 pcs.)Short771.0053Standard771.0051Spring (10 pcs.)Electrode holder/Gas diffuser (5 pcs.)Ø 1.0 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmGas nozzle, ceramic(10 pcs.)Ø 6.0 mm (No. 1)Ø 8.0 mm (No. 2)Ø 10.5 mm (No. 3)Gas nozzle, ceramic(10 pcs.)Ø 6.0 mm (No. 1)Ø 8.0 mm (No. 2)Ø 10.5 mm (No. 3)771.0037Electrode holderGas 1.0111771.0112771.0117771.0113771.0114Gas diffusercylindrical–––771.0123771.012423 mm23 1.008333 mm33 mmLongLong771.2171771.2172771.2173––771.217317

TIG Welding Torches “ABITIG GRIP”air and liquid cooledThe ABITIG GRIP line “ABICOR BINZEL-Style”, airand liquid cooled, offer leading edge performancein a comfortable and light weight package. The cooling system guarantees long service life and enablesthe use of smaller tungsten electrodes through optimised heat dissipation.The reduction in the quantity of consumables to onlythree components (back cap, electrode holder / gasdiffuser and threaded gas nozzle) simplifies use andhelps reduce stocking costs.The innovative torch design prevents the heat fromthe gas nozzle reaching the torch body. This protectsthe torch, increases service life and further reducesoperating costs.The intelligent ABITIG GRIP handle offers increasedcomfort due to the integration of numerous switchingand control functions. Furthermore it is well protectedagainst high frequency (HF) flashover. One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for most available TIGwelding power sources Reduced storage costs with only three con sumable partsABITIG GRIP 150 / ABITIG GRIP 150 FTechnical data (EN 60 974-7)(with gas nozzle 36 mm):Type of cooling:air cooledRating:150 A DC105 A ACDuty cycle:35 %Tungsten electrodes:Ø 1.0–2.4 mmemle systdnah GRIP45ABITIG ee page 44–s–ABITIG GRIP 260 W /ABITIG GRIP 260 W SCTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:260 A DC / 340 A DC185 A AC / 240 A ACDuty cycle:100 %Tungsten electrodes:Ø 1.0–3.2 mm1 Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.Technical data based on cable assemblylengths of up to 8.00 m.Torch completeTypeABITIG GRIP 150ABITIG GRIP 150 FABITIG GRIP 260 W / SCCoolingair cooledair cooledliquid cooledPart-No.see comment2see comment2see comment2Torch bodyVersionStandard; 60.0 mmFlexible; 60.0 mmStandard; 60.0 mmPart-No.776.0010776.0130777.0010²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.18

ABITIG GRIP 150, ABITIG GRIP 260 W,ABITIG GRIP 260 W SCWear partsBack cap (10 pcs.)Electrode holder /Gas diffuser (5 pcs.)Ø 1.0 mmØ 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmShort776.0053Medium771.0051Long772.0051.1035 mm33 mm35,5 mm33 mmElectrode holderGas diffuserGas diffuserGas 0172776.0177776.0173776.0174Standard version(10 pcs.)776.1043–InsulatorAdaptor ringfor gas diffuser(1 pc.)776.0443776.0441Gas diffuser 4 (1 pc.)Ø 1.6 mmØ 2.4 mmØ 3.2 mmGas nozzle, ceramic(10 pcs.)Ø 6.5 mmØ 8.0 mmØ 9.5 mmØ 11.0 mmØ 12.5 mmØ 16.0 mmØ 19.5 mmØ 24.3 27.1775.0128.1775.0129.126 mm32 mmx mm50 83.10770.0084.10––––Standard versionx 36 mm x 60 mm777.2171 777.2175777.2172 �–Forgas 893³³Without figure: cylindrical form, length 34.0 mm; not suitable for high frequency.19

TIG Welding Torches “ABITIG GRIP”air and liquid cooled One ergonomic handle with “GRIP” for all ABITIG GRIP torch types – offers high grip abilityand optimum feel Modular switching and control functions inte grated into the handle – individually and ergonomically Short ball joint for optimum movement radiusand ideal handling Light and flexible cable assemblies with modularmachine-side connections for most available TIGwelding power sources Reduced storage costs with only three con sumable partsABITIG GRIP 200 / ABITIG GRIP 200 FTechnical data (EN 60 974-7):Type of cooling:air cooledRating:200 A DC140 A ACDuty cycle:35 %Tungsten electrodes:Ø 1.6–3.2 mmABITIG GRIP 450 W / WK / WKFTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:420 A DC / 400 A DC300 A AC / 280 A ACDuty cycle:60 % / 100 %Tungsten electrodes:Ø 1.6–4.8 mmtemdle sysnahPI GR45ABITIG ee page 44–s–ABITIG GRIP 450 W SCTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:480 A DC / 450 A DC340 A AC / 320 A ACDuty cycle:60 % / 100 %Tungsten electrodes:Ø 1.6–4.8 mm1 Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.Technical data based on cable assemblylengths of up to 8.00 m.Torch completeTypeABITIG GRIP 200ABITIG GRIP 200 FABITIG GRIP 200 KABITIG GRIP 450 WABITIG GRIP 450 WKABITIG GRIP 450 WFABITIG GRIP 450 WKFCoolingair cooledair cooledair cooledliquid cooledliquid cooledliquid cooledliquid cooledPart-No.see comment2see comment2see comment2see comment2see comment2see comment2see comment2Torch bodyVersionStandard; 80.0 mmFlexible; 80.0 mmShort; 60.0 mmStandard; 80.0 mmShort; 60.0 mmFlexible; 80.0 mmShort; flexible; 60.0 775.0238.1775.0233.1The torch bodies (standard and short) for ABITIG 450 W SC are identical with those for ABITIG 450 W.The complete torches differ only in terms of the layout of the cable assembly.²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches – thisyou can find in the download area of our website www.binzel-abicor.com.20

ABITIG GRIP 200, ABITIG GRIP 450 W,ABITIG GRIP 450 W SCWear partsBack capElectrode holder /Gas diffuser (5 pcs.)Ø 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmØ 4.8 mmShort (10 pcs.)773.0053Medium (1 pc.)773.0055.157 mm48 mm51 mm48 mmElectrode holderGas diffuserGas diffuserGas dard version (10 pcs.)775.1043For gas diffuser (1 pc.)775.1143Gas diffuser 4 (1 pc.)Ø 1.6 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmØ 4.8 mmGas nozzle, ceramic(10 pcs.)Ø 7.5 mmØ 10.0 mmØ 12.5 mmØ 13.0 mmØ 13.0 mm (boosted)Ø 15.0 mmØ 15.0 mm (boosted)Ø 16.0 mmØ 19.5 mmØ 24.3 mmLong (10 1775.0130.1–x mm52 mm50 mmStandard versionx 26 mmx 37 �–Standard versionForgas –––³³Only in combination with gas diffuser 48 mm (773.0172–773.0177).⁴⁴Without figure: cylindrical form, length 34.0 mm; not suitable for high frequency.21

TIG Welding Torch “ABITIG GRIP”liquid cooledIn the upper performance level ABITIG GRIP500 W is the ideal solution and exceeds the productportfolio of the ABITIG GRIP torch series in anoptimal way. High performance welding for all thicksheet TIG welding applications.This powerful torch offers all known advantages ofthe ABITIG GRIP torch series: Best arc characteristics and reliable gas coverage up to 500 A Ergonomic “GRIP” handles for a reliable gripand a perfect feel Modular switching and control functions in thehandle – personalised and user-friendly Short ball joint provides maximum mobility,flexibility and ideal handling Excellent HF security Lightweight and flexible cable-hose assemblieswith modular connectors to all standard TIG welding equipment at the machine end Optimised service life due to a significantly largercurrent and process temperature transfer area Reduced stocking requirements – just three sparepartsABITIG GRIP 500 WTechnical data (EN 60 974-7):Type of cooling:liquid cooled1Rating:500 A DC350 A ACDuty cycle:100 %Tungsten electrodes:Ø 1.6–6.4 mmtemdle sysnahPI GR45ABITIG ee page 44–s–1Torchinput pressure:Min. 2.5 bar (max. 3.5 bar);Min. flow rate: 0.7 l/min.Technical data based on cable assembly lengths ofup to 8.00 m.Torch completeTypeABITIG GRIP 500 WCoolingliquid cooledPart-No.see comment2Torch bodyVersionPart-No.Standard; 79.0 mm775.0041.1²²Due to the highly differing types of connections on the machine side we cannot list order numbers for complete torches. Please use the TIG torch overview for the order of complete torches –this you can find in the download area of our website www.binzel-abicor.com.22

ABITIG GRIP 500 WWear partsBack cap (1 pc.)Short775.0053.1Insulator (1 pc.)Standard775.0051.1Insulator775.0058.155 mm58 mmElectrode holder/Gas diffuser (1 pc.)Ø 1.6 mmØ 2.0 mmØ 2.4 mmØ 3.2 mmØ 4.0 mmØ 4.8 mmØ 6.4 mmElectrode holderGas 6061779.6062779.606434 mmGas nozzle, ceramic(10 pcs.)Ø 24.0 mmShort3–778.118950 mmGas nozzle, ceramic(10 pcs.)Ø 12.5 mmØ 16.0 mmØ 19.5 mmStandard778.1183778.1184

3 Content Content 3 TIG Welding Torches “ABITIG GRIP” air and liquid cooled ABITIG GRIP 9, ABITIG GRIP 20, ABITIG GRIP 20 SC 4 TIG Welding Torches “ABITIG GRIP” air and liquid cooled ABITIG GRIP 17, ABITIG GRIP 18, ABITIG GRIP 26 6 TIG Welding Torches “ABITIG GRIP” air

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