Tig 3001i, Tig 3001iw TA23/TA24
Origo Tig 3001i, Tig 3001iwInstruction manual0460 742 001 GB 20170310Valid for: serial no. 840-xxx-xxxx, 950-xxx-xxxx, 039-xxx-xxxx
TABLE OF CONTENTS1SAFETY .41.1Meaning of symbols .41.2Safety precautions .4INTRODUCTION .72.1Equipment .72.2Control panels TA23 and TA24 .73TECHNICAL DATA .84INSTALLATION.104.1Lifting instructions .104.2Location.104.3Mains supply.11OPERATION .125.1Connections and control devices .135.2Connection of welding and return cable .135.3Fan control .135.4Overheating Protection.145.5TIG welding .145.6MMA welding.14MAINTENANCE .156.1Power unit .156.2Welding torch.157FAULT TRACING.168ORDERING SPARE PARTS .17DIAGRAM .18ORDERING NUMBERS .20ACCESSORIES .21256Rights reserved to alter specifications without notice.0460 742 001 ESAB AB 2017
1 SAFETY1SAFETY1.1Meaning of symbolsAs used throughout this manual: Means Attention! Be Alert!DANGER!Means immediate hazards which, if not avoided, will result in immediate,serious personal injury or loss of life.WARNING!Means potential hazards which could result in personal injury or loss oflife.CAUTION!Means hazards which could result in minor personal injury.WARNING!Before use, read and understand the instruction manualand follow all labels, employer s safety practices and SafetyData Sheets (SDSs).1.2Safety precautionsUsers of ESAB equipment have the ultimate responsibility for ensuring that anyone whoworks on or near the equipment observes all the relevant safety precautions. Safetyprecautions must meet the requirements that apply to this type of equipment. The followingrecommendations should be observed in addition to the standard regulations that apply tothe workplace.All work must be carried out by trained personnel well-acquainted with the operation of theequipment. Incorrect operation of the equipment may lead to hazardous situations which canresult in injury to the operator and damage to the equipment.1.2.3.Anyone who uses the equipment must be familiar with: its operation location of emergency stops its function relevant safety precautions welding and cutting or other applicable operation of the equipmentThe operator must ensure that: no unauthorised person is stationed within the working area of the equipmentwhen it is started up no-one is unprotected when the arc is struck or work is started with theequipmentThe workplace must: be suitable for the purpose be free from drafts0460 742 001-4- ESAB AB 2017
1 SAFETY4.5.Personal safety equipment: Always wear recommended personal safety equipment, such as safety glasses,flame-proof clothing, safety gloves Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., whichcould become trapped or cause burnsGeneral precautions: Make sure the return cable is connected securely Work on high voltage equipment may only be carried out by a qualifiedelectrician Appropriate fire extinguishing equipment must be clearly marked and close athand Lubrication and maintenance must not be carried out on the equipment duringoperationWARNING!Arc welding and cutting can be injurious to yourself and others. Take precautionswhen welding and cutting.ELECTRIC SHOCK - Can kill Install and ground the unit in accordance with instruction manual. Do not touch live electrical parts or electrodes with bare skin, wet gloves orwet clothing. Insulate yourself from work and ground. Ensure your working position is safeELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health Welders having pacemakers should consult their physician before welding.EMF may interfere with some pacemakers. Exposure to EMF may have other health effects which are unknown. Welders should use the following procedures to minimize exposure toEMF: Route the electrode and work cables together on the same side ofyour body. Secure them with tape when possible. Do not place yourbody between the torch and work cables. Never coil the torch orwork cable around your body. Keep welding power source andcables as far away from your body as possible. Connect the work cable to the workpiece as close as possible to thearea being welded.FUMES AND GASES - Can be dangerous to health Keep your head out of the fumes. Use ventilation, extraction at the arc, or both, to take fumes and gasesaway from your breathing zone and the general area.ARC RAYS - Can injure eyes and burn skin Protect your eyes and body. Use the correct welding screen and filter lensand wear protective clothing. Protect bystanders with suitable screens or curtains.NOISE - Excessive noise can damage hearingProtect your ears. Use earmuffs or other hearing protection.0460 742 001-5- ESAB AB 2017
1 SAFETYMOVING PARTS - Can cause injuries Keep all doors, panels and covers closed and securely in place. Have onlyqualified people remove covers for maintenance and troubleshooting asnecessary. Reinstall panels or covers and close doors when service isfinished and before starting engine. Stop engine before installing or connecting unit. Keep hands, hair, loose clothing and tools away from moving parts.FIRE HAZARD Sparks (spatter) can cause fire. Make sure that there are no inflammablematerials nearby. Do not use on closed containers.MALFUNCTION - Call for expert assistance in the event of malfunction.PROTECT YOURSELF AND OTHERS!CAUTION!This product is solely intended for arc welding.WARNING!Do not use the power source for thawing frozen pipes.CAUTION!Class A equipment is not intended for use in residentiallocations where the electrical power is provided by thepublic low-voltage supply system. There may be potentialdifficulties in ensuring electromagnetic compatibility of classA equipment in those locations, due to conducted as wellas radiated disturbances.NOTE!Dispose of electronic equipment at the recyclingfacility!In observance of European Directive 2012/19/EC on WasteElectrical and Electronic Equipment and its implementationin accordance with national law, electrical and/or electronicequipment that has reached the end of its life must bedisposed of at a recycling facility.As the person responsible for the equipment, it is yourresponsibility to obtain information on approved collectionstations.For further information contact the nearest ESAB dealer.ESAB has an assortment of welding accessories and personal protection equipmentfor purchase. For ordering information contact your local ESAB dealer or visit us onour website.0460 742 001-6- ESAB AB 2017
2 INTRODUCTION2INTRODUCTIONTig 3001i is a TIG welding power source, which can also be used for MMA welding.ESAB accessories for the product can be found in the "ACCESSORIES" chapter ofthis manual.2.1EquipmentTig 3001i can be supplied with or without cooling unit.The power source is supplied with: 4.5 m return cable with contact clampinstruction manual for the welding power sourceinstruction manual for the control panelinstruction manual for the cooling unit (if applicable)Instruction manuals in other languages can be downloaded from the Internet: www.esab.com2.2Control panels TA23 and TA24The power source is supplied with one of the following control panels:Welding process parameters are controlled via the control panel. See the separateinstruction manual for a detailed description of the panels.0460 742 001-7- ESAB AB 2017
3 TECHNICAL DATA3TECHNICAL DATATig 3001i, Tig 3001iwMains voltage400 V 10 %,3 50 / 60 HzMains supply Sscmin3.9 MVAPrimary current I maxTIG14 AMMA19 ANo-load power demand when in theenergy-saving mode, 6.5 min. after welding30 WSetting rangeTIG4 - 300 AMMA16 - 300 APermissible load at TIG35 % duty cycle300 A / 22 V60 % duty cycle240 A / 19.6 V100 % duty cycle200 A / 18 VPermissible load at MMA30 % duty cycle300 A / 32 V60 % duty cycle230 A / 29.2 V100 % duty cycle190 A / 27.6 VPower factor at maximum currentTIG0.9MMA0.91Efficiency at maximum currentTIG77 %MMA84 %Open-circuit voltage U0 maxMMA, VRD function deactivated60 VVRD function activated28 VUpk11.7 kVOperating temperature-10 to 40 CTransportation temperature-20 to 55 CConstant sound pressure at no-load 70 db (A)Dimensions l w h625 249 423 mmwith cooling unit714 249 693 mmWeight33.5 kgwith cooling unit54 kgInsulation class transformerH0460 742 001-8- ESAB AB 2017
3 TECHNICAL DATATig 3001i, Tig 3001iwEnclosure classIP 23Application classMains supply, Ssc minMinimum short circuit power on the network in accordance with IEC 61000-3-12.Duty cycleThe duty cycle refers to the time as a percentage of a ten-minute period that you can weld orcut at a certain load without overloading. The duty cycle is valid for 40 C / 104 F, or below.Enclosure classThe IP code indicates the enclosure class, i.e. the degree of protection against penetrationby solid objects or water.Equipment marked IP23 is intended for indoor and outdoor use.Application classThe symbolindicates that the power source is designed for use in areas with increasedelectrical hazard.Tig 3001iw only (cooling unit specific)Cooling power of coolerPowerat flowMax pressureat 50 Hz0.82 kW1 l/min0.39 MPaat 60 Hz0.76 kW1 l/min0.44 MPaCoolantESABs ready mixed coolant. See the"ACCESSORIES" chapter of this manual.0460 742 001-9- ESAB AB 2017
4 INSTALLATION4INSTALLATIONThe installation must be carried out by a professional.4.1Lifting instructions4.2LocationPosition the welding power source such that its cooling air inlets and outlets are notobstructed.0460 742 001- 10 - ESAB AB 2017
4 INSTALLATION4.3Mains supplyNOTE!Mains supply requirementsThis equipment complies with IEC 61000-3-12 provided that the short-circuitpower is greater than or equal to Sscmin at the interface point between the user'ssupply and the public system. It is the responsibility of the installer or user of theequipment to ensure, by consultation with the distribution network operator ifnecessary, that the equipment is connected only to a supply with a short-circuitpower greater than or equal to Sscmin. Refer to the technical data in theTECHNICAL DATA chapter.Make sure that the welding power source is connected to the correct supply voltage and thatit is protected by the correct fuse rating. A protective earth connection must be made inaccordance with regulations.Rating plate with supply connection dataNOTE!The welding power source is designed for connection toa 400 volt system with four conductors.Recommended fuse sizes and minimum cable areaTig 3001i, Tig 3001iwMains voltage400 V 3 50 HzMains cable area mm24G4 mm210 APhase current IeffFuseAnti-surge16 AType C MCB16 ANOTE!The mains cable areas and fuse sizes as shown above are in accordance withSwedish regulations. They may not be applicable in other countries: make surethat the cable area and fuse sizes comply with the relevant national regulations.0460 742 001- 11 - ESAB AB 2017
5 OPERATION5OPERATIONGeneral safety regulations for handling the equipment can be found in chapter "SAFETY".Read through before you start using the equipment!0460 742 001- 12 - ESAB AB 2017
5 OPERATION5.1Connections and control devices1. Control panel, see separate instructionmanual2. Connection for remote control unit3. Connection for start signal from thewelding torch4. Connection for gas to the torch5.25. Connection (-) TIG: Welding torch MMA:Welding cable or return cable6. Connection ( ) TIG: Return cable MMA:Return cable or welding cable7. Mains voltage switch8. Connection for shielding gasConnection of welding and return cableThe power source has two outputs, a positive terminal ( ) and a negative terminal (-), forconnecting welding and return cables. The output to which the welding cable is connecteddepends on the welding method or type of electrode used.Connect the return cable to the other output on the power source. Secure the return cable'scontact clamp to the work piece and ensure that there is good contact between the workpiece and the output for the return cable on the power source.For MMA welding, the welding cable can be connected to the positive terminal ( ) ornegative terminal (-) depending on the type of electrode used. The connecting polarity isstated on the electrode packaging.5.3Fan controlThe power source has a time control that means that the fans continue to run for 6.5 minutesafter welding has stopped, and the unit switches to energy-saving mode. The fans start againwhen welding restarts.The fans run at reduced speed for welding currents up to 110 A, and at full speed for highercurrents.0460 742 001- 13 - ESAB AB 2017
5 OPERATION5.4Overheating ProtectionThe welding power source has overheating protection that operates if the temperaturebecomes too high. When this occurs the welding current is interrupted and a fault code isdisplayed on the control panel.The overheating protection resets automatically when the temperature has fallen.5.5TIG weldingTIG welding melts the metal of the workpiece, using an arc struck from a tungsten electrode,which does not itself melt. The weld pool and the electrode are protected by shielding gas.For TIG welding, the welding power source is supplemented with: TIG torch, see chapter "ACCESSORIES"an argon gas cylinderan argon gas regulatortungsten electrode5.6MMA weldingFor MMA welding, the power source is supplemented with: welding cable with electrode clamp, see chapter "ACCESSORIES"0460 742 001- 14 - ESAB AB 2017
6 MAINTENANCE6MAINTENANCERegular maintenance is important for safe, reliable operation.Only those persons who have appropriate electrical knowledge (authorised personnel) mayremove the safety plates to connect or carry out service, maintenance or repair work onwelding equipment.CAUTION!All warranty undertakings from the supplier cease to apply if the customerattempts any work to rectify any faults in the product during the warranty period.6.1Power unitCheck regularly that the welding power source is not clogged with dirt.How often and which cleaning methods apply depend on: the welding process, arc times,placement, and the surrounding environment. It is normally sufficient to blow the powersource clean with dry compressed air (reduced pressure) once a year. Clogged or blockedair inlets and outlets otherwise result in overheating.6.2Welding torchWear parts should be cleaned and replaced at regular intervals in order to achievetrouble-free welding.0460 742 001- 15 - ESAB AB 2017
7 FAULT TRACING7FAULT TRACINGTry these recommended checks and inspections before sending for an authorized servicetechnician.Type of faultActionNo arc. Check that the mains power supplyswitch is turned on. Check that the welding and return cablesare correctly connected. Check that the correct current value isset. Check the mains power supply fuses.Welding current is interrupted during welding. Check whether the overloading protectionhas deployed (indicated in the controlpanel). Check the main power supply fuses.The overheating protection trips frequently. Make sure that you are not exceeding therated data for the welding power source(i.e. that the unit is not being overloaded). Check that the air inlets and outlets arenot obstructed or blocked.Poor welding performance. Check that the welding and return cablesare correctly connected. Check that the correct current value isset. Check that the correct electrodes arebeing used. Check the main power supply fuses. Check gas flow and gas quality.0460 742 001- 16 - ESAB AB 2017
8 ORDERING SPARE PARTS8ORDERING SPARE PARTSTig 3001i and Tig 3001iw are designed and tested in accordance with the international andEuropean standards IEC/EN 60974-1, IEC/EN 60974-2, IEC/EN 60974-3 andIEC/EN 60974-10. It is the obligation of the service unit which has carried out the service orrepair work to make sure that the product still conforms to the mentioned standards.CAUTION!Repair and electrical work should be performed by an authorised ESAB servicetechnician. Use only ESAB original spare and wear parts.Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the backcover of this document. When ordering, please state product type, serial number, designationand spare part number in accordance with the spare parts list. This facilitates dispatch andensures correct delivery.0460 742 001- 17 - ESAB AB 2017
DIAGRAMDIAGRAM0460 742 001- 18 - ESAB AB 2017
DIAGRAM0460 742 001- 19 - ESAB AB 2017
ORDERING NUMBERSORDERING NUMBERSOrdering no.DenominationTypeNotes0459 745 883 Welding power source OrigoTM Tig 3001i TA23with control panel TA230459 745 884 Welding power source OrigoTM Tig 3001iw TA23with control panel TA23and cooling unitCoolMidi 10000459 745 885 Welding power source OrigoTM Tig 3001i TA24with control panel TA240459 745 886 Welding power source OrigoTM Tig 3001i wTA24with control panel TA24and cooling unitCoolMidi 10000459 839 033 Spare parts listOrigoTM Tig 3001i0460 032 1Instruction manualControl panel OrigoTM TA230459 945 1Instruction manualControl panel OrigoTM TA240460 742 001- 20 - ESAB AB 2017
ACCESSORIESACCESSORIES0460 564 880Trolley with two wheels0460 565 880Trolley with four wheels0278 300 401Insulating bushing for guide pin, includedin trolley0460 911 880Mounting brackets0460 459 880Protection frameOnly for air version0460 742 001- 21 - ESAB AB 2017
ACCESSORIES0460 490 880Cooling unit CoolMidi 10000460 685 881Connection kit for cooling unitvalid before serial number 039 -xxx-xxxx0460 685 880Connection kit for cooling unitvalid from serial number 039 -xxx-xxxx0456 855 881Water flow guard 0.7 l/min0465 720 002ESAB ready mixed coolant (10 l / 2.64 gal)Use of any other cooling liquid than theprescribed one might damage the equipment.In case of such damage, all warrantyundertakings from ESAB cease to apply.0459 491 880Remote control unit MTA1 CANMIG/MAG: wire feed speed and voltage MMA:current and arc forceTIG: current, pulse and background current0459 491 8830460 742 001Remote control unit AT1 CANMMA and TIG: current- 22 - ESAB AB 2017
ACCESSORIES0459 491 884Remote control unit AT1 CF CANMMA and TIG: rough and fine setting ofcurrentRemote control cable 10 pole - 4 pole0459 960 8805m0459 960 88110 m0459 960 88225 m0156 743 907Return cable 4.5 m 50 mm20700 006 888Welding cable5 m with electrode holder Handy 3000460 012 840Tig torch TXH 200 4 m0460 012 880Tig torch TXH 200 8 m0460 013 840Tig torch TXH 250w 4 m0460 013 880Tig torch TXH 250w 8 mMore information on Tig torches can be found in separate brochures.0460 742 001- 23 - ESAB AB 2017
ESAB subsidiaries and representative officesEuropeAUSTRIAESAB Ges.m.b.HVienna-LiesingTel: 43 1 888 25 11Fax: 43 1 888 25 11 85BELGIUMS.A. ESAB N.V.Heist-op-den-BergTel: 32 15 25 79 30Fax: 32 15 25 79 44BULGARIAESAB Kft Representative OfficeSofiaTel: 359 2 974 42 88Fax: 359 2 974 42 88THE CZECH REPUBLICESAB VAMBERK s.r.o.VamberkTel: 420 2 819 40 885Fax: 420 2 819 40 120DENMARKAktieselskabet ESABHerlevTel: 45 36 30 01 11Fax: 45 36 30 40 03FINLANDESAB OyHelsinkiTel: 358 9 547 761Fax: 358 9 547 77 71GREAT BRITAINESAB Group (UK) LtdWaltham CrossTel: 44 1992 76 85 15Fax: 44 1992 71 58 03THE NETHERLANDSESAB Nederland B.V.AmersfoortTel: 31 33 422 35 55Fax: 31 33 422 35 44NORWAYAS ESABLarvikTel: 47 33 12 10 00Fax: 47 33 11 52 03POLANDESAB Sp.zo.o.KatowiceTel: 48 32 351 11 00Fax: 48 32 351 11 20PORTUGALESAB LdaLisbonTel: 351 8 310 960Fax: 351 1 859 1277ROMANIAESAB Romania Trading SRLBucharestTel: 40 316 900 600Fax: 40 316 900 601RUSSIALLC ESABMoscowTel: 7 (495) 663 20 08Fax: 7 (495) 663 20 09SLOVAKIAESAB Slovakia s.r.o.BratislavaTel: 421 7 44 88 24 26Fax: 421 7 44 88 87 41North and South AmericaARGENTINACONARCOBuenos AiresTel: 54 11 4 753 4039Fax: 54 11 4 753 6313BRAZILESAB S.A.Contagem-MGTel: 55 31 2191 4333Fax: 55 31 2191 4440MEXICOESAB Mexico S.A.MonterreyTel: 52 8 350 5959Fax: 52 8 350 7554SOUTH AFRICAESAB Africa Welding & CuttingLtdDurbanvill 7570 - Cape TownTel: 27 (0)21 975 8924USAESAB Welding & CuttingProductsFlorence, SCTel: 1 843 669 4411Fax: 1 843 664 5748Asia/PacificAUSTRALIAESAB South PacificArcherfield BC QLD 4108Tel: 61 1300 372 228Fax: 61 7 3711 2328CHINAShanghai ESAB A/PShanghaiTel: 86 21 2326 3000Fax: 86 21 6566 6622FRANCEESAB France S.A.Cergy PontoiseTel: 33 1 30 75 55 00Fax: 33 1 30 75 55 24SWEDENESAB Sverige ABGothenburgTel: 46 31 50 95 00Fax: 46 31 50 92 22GERMANYESAB Welding & Cutting GmbHLangenfeldTel: 49 2173 3945-0Fax: 49 2173 3945-218ESAB International ABGothenburgTel: 46 31 50 90 00Fax: 46 31 50 93 60INDONESIAP.T. ESABindo PratamaJakartaTel: 62 21 460 0188Fax: 62 21 461 2929SWITZERLANDESAB Europe GmbHBaarTel: 41 1 741 25 25Fax: 41 1 740 30 55JAPANESAB JapanTokyoTel: 81 45 670 7073Fax: 81 45 670 7001UKRAINEESAB Ukraine LLCKievTel: 38 (044) 501 23 24Fax: 38 (044) 575 21 88MALAYSIAESAB (Malaysia) Snd BhdUSJTel: 603 8023 7835Fax: 603 8023 0225INDIAESAB India LtdCalcuttaTel: 91 33 478 45 17Fax: 91 33 468 18 80SINGAPOREESAB Asia/Pacific Pte LtdSingaporeTel: 65 6861 43 22Fax: 65 6861 31 95www.esab.comAfricaEGYPTESAB EgyptDokki-CairoTel: 20 2 390 96 69Fax: 20 2 393 32 13ESAB Automation LtdAndoverTel: 44 1264 33 22 33Fax: 44 1264 33 20 74ITALYESAB Saldatura S.p.A.Bareggio (Mi)Tel: 39 02 97 96 8.1Fax: 39 02 97 96 87 01UNITED ARAB EMIRATESESAB Middle East FZEDubaiTel: 971 4 887 21 11Fax: 971 4 887 22 63CANADAESAB Group Canada Inc.Missisauga, OntarioTel: 1 905 670 0220Fax: 1 905 670 4879SPAINESAB Ibérica S.A.San Fernando de Henares(MADRID)Tel: 34 91 878 3600Fax: 34 91 802 3461HUNGARYESAB KftBudapestTel: 36 1 20 44 182Fax: 36 1 20 44 186SOUTH KOREAESAB SeAH CorporationKyungnamTel: 82 55 269 8170Fax: 82 55 289 8864DistributorsFor addresses and phonenumbers to our distributors inother countries, please visit ourhome pagewww.esab.com
Connection (-) TIG: Welding torch MMA: Welding cable or return cable 2. Connection for remote control unit 6. Connection ( ) TIG: Return cable MMA: Return cable or welding cable 3. Connection for start signal from the welding torch 7. Mains voltage swi
Title: Square Wave TIG 175 Product Info Author: The Lincoln Electric Company Subject: Square Wave TIG 175 TIG Welding Machine Keywords: e335; square wave tig 175; tig welder; tig welding machine; ac auto balance; aluminum welding; weld aluminum; tig torch; foot pedal; stick welder; ac tig; dc tig; stainless steel welding; 175 amps; electrode holder; gas regulator; ac dc; cast iron
warranty 2 safety 4 razor tig 200 ac/dc features 8 razor tig 200 ac/dc technical data 9 machine parts layout 10 front panel operation 11 weld program operation 12 additional front panel operation 13 h/f dc tig setup 14 dc tig welding guide 15 dc pulse tig setup 17 manual tig welding technique 18 h/f ac tig setup 19 ac square wave frequenc
Precision TIG 275 / 375 TIG Welding Machines Keywords: e351, precision tig, 275, 375, tig welder, ac dc welding, micro start ii, ac auto balance, low aperage starting, welding maintenance, cratering, stick tig, crater fills, weld thicker materials, high duty cycle, tig pusler, control
130 AMP DC TIG & STICK WELDER TIG 130i This welder TIG 130i is a constant current welder built using INVERTER technology, designed to weld with stick electrodes and for TIG procedures, with scratch starting. Will not TIG
The equipment for basic TIG welding is a DC power supply, TIG torch, and a gas regulator connected to a bottle of Argon gas. That’s it! For less than 200 you can convert a DC stick welder into a TIG welder. The way this equipment works together is simple. The TIG torch is connected to the negative (-)File Size: 463KB
Hand Amptrol (Rotary Track Style) – Provides 25 ft. (7.6 m) of remote current control for TIG welding. K963-3 Canvas Cover K2377-1 TIG PTA-9 TIG Torch – 125 amp air-cooled torch with 12.5 ft. (3.5 m) one piece cable assembly K1781-1 PTA-17F TIG Torch – 150 amp air-cooled
KLUTCH Mig/Stick 220Si, or other welders capable of TIG welding and use a 10-25 Dinse Style connector. This is an air-cooled 17V style TIG torch and can be used for TIG welding up to 150 amps. TIG welding does require the use of
15th AMC ! 8 1999 5 Problems 17, 18, and 19 refer to the following: Cookies For a Crowd At Central Middle School the 108 students who take the AMC! 8 meet in the evening to talk about prob-lems and eat an average of two cookies apiece. Walter and Gretel are baking Bonnie’s Best Bar Cookies this year. Their recipe, which makes a pan of 15 cookies, list these items: 11 2 cups of our, 2 eggs .
