Equipment List Diversity Of Materials Quality Control System

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Equipment ListDiversity of MaterialsQuality Control System

Equipment List 4Diversity of Materials 11Quality Control System 12About Us 14

CNC VERTICAL MILLSOkuma GENOS M560-V, Vertical Machining Center ITable Size 51.0” x 22”, 15,000 RPM Spindle, 32 Tool ChangerOkuma GENOS M560-V, Vertical Machining Center IIEquipment ListTable Size 51.0” x 22”, 15,000 RPM Spindle, 32 Tool ChangerCNC VERTICAL MILLS .5Table Size 51.0” x 22”, 15,000 RPM Spindle, 32 Tool ChangerCNC HORIZONTAL MILLS .5Fanuc RoboDrill, High Speed CNC Drill Machining Center ICNC MULTI-TASK MACHINES .6CNC LATHES .7CNC SWISS SCREW MACHINES .7CNC SAWS .8Okuma GENOS M560-V, Vertical Machining Center IIITable Size 33” x 16”, 24,000 RPM Spindle, 21 Tool ChangerFanuc RoboDrill, High Speed CNC Drill Machining Center IITable Size 33” x 16”, 24,000 RPM Spindle, 21 Tool ChangerFanuc RoboDrill, High Speed CNC Drill Machining Center IIITable Size 33” x 16”, 24,000 RPM Spindle, 21 Tool ChangerGRINDING MACHINES .8UNIVERSAL TOOL AND CUTTER GRINDERS .8CONVENTIONAL MACHINES .8SUPPORT EQUIPMENT .9PART PROGRAMMING .9SOLID MODELING .10ADDITIONAL CAPABILITIES .10FULL PPAP CAPABILITIES — ALL LEVELS .13COMPLETE SPC/ CAPABILITY STUDY CONTROLS.13DOCUMENTED PROCESS CONTROLS/ PIP.13machine categories4EFFECTIVE CAPA SYSTEM .13CNC HORIZONTAL MILLSMori Seiki, Model NHX-4000, High Precision HorizontalMachining Center22” Cube Machining Capability, 12,000 RPM Spindle, 120 Tool ChangerMori Seiki, Model NHX-4000, 2nd Generation High PrecisionHorizontal Machining CenterModel CPP-6 Pallet Pool System w/7 Tapped Pallets22” Cube Machining Capacity, 20,000 RPM Spindle, 180 Tool ChangerMori Seiki, Model NH-4000DCG, High Precision HorizontalMachining CenterModel CPP-6 Pallet Pool System w/7 Tapped Pallets22” Cube Machining Capacity, 14,000 RPM Spindle, 180 Tool Changermachine capabilities5

CNC MULTI-TASK MACHINESCNC Multi-Task Machines combine the functionality of both CNC Lathesand CNC Mills into one powerful machine. Turning and Milling are bothMori Seiki, Model NZ-15009 Axis Simultaneous Turning and Milling, Twin Spindle, Twin Turret2” Diam. Bar Stock Capacity, Max Turning Diamater 14”accomplished on the same setup at the same time to greatly improveMori Seiki, Model NZ-2000quality and efficiency. High-precision complex parts can be produced12 Axis Simultaneous Turning and Milling, Twin Spindle, Three Turretvery economically.2.6” Diam. Bar Capacity, Max Turning Diamater 14”Nakamura-Tome, Super NTY3, Multi-Task CNC Turning Center I12-Axis Simultaneous Turning and Milling, Twin Spindle, Three TurretDoosan Puma, MX2600ST, Full 5-Axis CapabilitiesDual Spindle, 3” Dia. Bar Capacity, 60” Turn Length, 29” Max Turn Dia.1.7” Dia. Bar Capacity, Max. Turning Dia. 7”Nakamura-Tome, Super NTY3, Multi-Task CNC Turning Center II12-Axis Simultaneous Turning and Milling, Twin Spindle, Three Turret2.0” Dia. Bar Capacity, Max. Turning Dia. 7”Nakamura-Tome, Super NTY3, Multi-Task CNC Turning Center III12-Axis Simultaneous Turning and Milling, Twin Spindle, Three Turret2.0” Dia. Bar Capacity, Max. Turning Dia. 7”Okuma Model LU-300M Multi-Task CNC Turning Center5-Axis Simultaneous Turning with Milling Function, Dual Spindle,Dual Turret 2.75” Dia. Bar Capacity, Max. Turning Diameter 14”CNC SWISS SCREW MACHINESTornos ST-261.0” Dia. Bar Capacity,9 Axis CNC Swiss Style Turning Center with ChuckerCitizen Model A20-VII.787” Dia. Bar Capacity, 7 Axis CNC Swiss Style Turning CenterOkuma Model LU-300M Multi-Task CNC Turning Center5-Axis Simultaneous Turning with Milling Function, Dual Spindle,Three Turret 2.75” Dia. Bar Capacity, Max. Turning Diameter 14”Okuma Model LT2000-EX11-Axis Simultaneous Turning and Milling, Dual Spindle, Three Turret 2.75”Dia. Bar Capacity, Max. Turning Diameter 8”machine capabilities6machine capabilities7

CNC SAWSSUPPORT EQUIPMENTCosen, Model C-420NC, CNC Horizontal Band SawHONING16” Dia. Capacity, Automatic Stock FeedSunnen, Model MBB-1660 Honing MachineDaito, Model GA260W CNC Horizontal Band SawManual Honing, .060” - 6.000” Range11 1/2” Dia. Capacity, Automatic Stock FeedGRINDING MACHINESCincinnati Millacron, Model OM-V Centerless Grinder1/16” - 3 3/4” Dia. CapacityChevalier, Model 1224ADII, Automatic Precision SurfaceGrinder12” x 24” Magnetic TableUNIVERSAL TOOL AND CUTTER GRINDERSID & OD Grinding — 1/16” I.D. - 8” O.D.General Tool and Cutter Sharpening and ModifyingTUMBLING Rosler TumblerRotary Tumbler, 18 Cubic Feet Roto-Finish Spiratron Gemini Tumbler IRotary Tumbler, 4 Cubic Ft. CapacityPART PROGRAMMINGVirtual Gibbs CAD/CAM SystemUsed in our milling department.Part Maker CAD/CAM SystemUsed in our turning department.CONVENTIONAL MACHINESVetrax, Model GS 20F CNC, Vertical Milling MachineFagor 8055 Conversational Control, Table Size 49” x 10”, Travel - 31” x 16”Mori Seiki, Model MS 850G Engine Lathe8” 3-Jaw Chuck/12” 4-Jaw ChuckGoodway, Model 1440 Engine Lathe8” 3-Jaw ChuckClausing Kondia, Model FV-1 CNC Vertical Milling MachineDynapath Delta 10M Control, Table Size 42” x 9”machine capabilities8machine capabilities9

SOLID MODELINGSOLIDWORKSA production solid modeling for the desktop in the Windows environment. It is a feature-based, parametric, solid modeling design program.With SolidWorks you can create fully associative 3-D solid models with orwithout constraints while utilizing automatic or user defined relations tocapture design intent. SolidWorks can import the following file formats,and depending upon how they are drawn, or the information that isgiven in them, convert them to a useable solid: Parasolid, IGES, STEP,ACIS, VDAFS, VRML, DXF, DWG, PRO E, TIF. SolidWorks can export thefollowing file types: Parasolid, IGES, STEP, ACIS, STL, VDAFS, VRML, TIF.ADDITIONAL CAPABILITIES Complete Quality Control – ISO 9001 Certified Laser Engraving Complete Programming and CAD/CAM Facility Manufacturing Engineering AssemblyDiversity of MaterialsNewEra Manufacturing has capabilities to produce components from a wide variety of materials. The following is asample list of materials that we work with on a regular uminum BronzeBeryllium copperOFHC CopperMagnesiumLeadStainless Steels“300” Series Stainless“400” Series Stainless13-8MO15-5PH17-4PHAircraft Alloysmachine D6ACTitaniumCarbon Steels1018102012L14 (Ledloy)1215Stressproof lourescent “500”High Temp. yA-286MP35NInvarMaraging “300”PlasticsNylonNylon MDSNylatronDelrinDelrin AFPVCUHMWUltemAcrylicmaterials list11

FULL PPAP CAPABILITIES — ALL LEVELSCOMPLETE SPC/ CAPABILITY STUDY CONTROLSDOCUMENTED PROCESS CONTROLS/ PIPEFFECTIVE CAPA SYSTEMQuality Control SystemBrown & Sharp Model PerformanceCNC Coordinate Measuring MachineWork Piece Size 20” x 28” x 20”Mitutoyo, Model B706, Coordinate Measuring MachineWork Piece Size 28" x 24" x 18"Hexagon, Global Performance 9.12.8Coordinate Measuring MachineWork Piece Size 35" x 47" x 35"Rondcom, Model 30B, Roundness Tester12Dial and Digital Height GagesUp to 24"Granite Surface PlatesUp to 48" x 72"Precision Gage BlocksRanging up to 8" length, .0001" incrementsFederal Dimensionair Air Gage, Model D-2500, 3 ea.OD and ID gaging to 6" Dia., Accuracy .00005"Automatic, Computer-Controlled Unit Checks Roundness, Flatness,Concentricity, etc.Full SPC Computer ProgramMitutoyo, Model SJ-401, Surface Finish TesterMicrometer SetsFully Computerized with Output and SPC CapabilitiesRanging from 0"-1" up to 11"-12"Mitutoyo, Model SJ-410, Surface Finish TesterDigital, Dial and Vernier CalipersFully Computerized with Output and SPC CapabilitiesRanging up to 7' length of measurementGagemaster GMX Series 20, Optical ComparatorThread Plug and Ring GagesCertified Comparator Products, Model OC300 CC-16, OpticalComparatorPrecision Fixturing ComponentsSunnen Precision I.D. Bore Gaugequality control systemCOMPLETE MATERIAL TRACEABILITYDeltronic Pin GagesRanging in sizes from .011" - 1.000" Dia.With Implementation Software and HardwareFull Selection for Standard and Special ThreadsFor Inspection Points Setupsquality control system13

871N. 5300 W.Cedar City, UT 84721T: 435.688.3000F: 435.688.3005sales@neweramfg.comwww.neweramfg.com

12-Axis Simultaneous Turning and Milling, Twin Spindle, Three Turret 1.7” Dia. Bar Capacity, Max. Turning Dia. 7” Nakamura-Tome, Super NTY3, Multi-Task CNC Turning Center II 12-Axis Simultaneous Turning and Milling, Twin Spindle, Three Turret 2.0” Dia. Bar Capacity, Max. Turning Dia. 7” Nakamura-Tome

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