Variable-Speed Turbo Couplings - 崇鳴企業有限公司

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Cr104 en 1205.qxd23.12.200512:57 UhrSeite IIIVoith TurboVariable-Speed Turbo Couplings

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 2Voith – Our Company.Voith is the reliable partner for essential industries. We set standardsaround the world in our markets for paper, energy, mobility and service.With annual sales over 3.5 billion and more than 30,000 employees innearly 200 locations worldwide, Voith is one of the large family-ownedcompanies in Europe.PaperEnergyMobilityServiceMarketsWe Are Shaping the FutureOur equipment, components and services allowus to make a major contribution towards our customers’ success. The global demand for paper,energy, mobility and services will continue togrow in the coming years. We will be there towatch these markets of the future develop, andto play our part in shaping them.People at Voith have written and re-written technical history with their ideas and developments.Today, our products set standards around theworld. Our engineers will continue to shape thefuture actively in our markets, for the benefit ofour customers and the long-term success of ourcompany.CustomersEverything we do is centered around the needsof our customers. Our global presence and proximity to our customers allow us to create a working relationship based on confidence and trust.We want to draw on our innovative strength, oursolidity and our engineering skills in order to bea reliable partner for generations to come.

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 3Voith variable-speed turbo couplingsDeveloped for reliabilityVoith Turbo is the worldwide leading manufacturer of hydrodynamic variable-speed drives.Continuous development keeps our products at the latest state of technology.Ongoing research, state-of-the-art test equipment and a comprehensive quality assurancesystem form the basis for the development of Voith variable-speed couplings. Voith variablespeed turbo couplings are renowned all over the world for numerous features and customerbenefits in the widest range of applications. Among the main fields of applications are:Fields of applications, drives of:Power plantsFansPumpsDistrict heating plantsCirculating pumpsPetrochemical industryMaterials HandlingSlurry pumpsBelt conveyorsPumpsCompressorsMetallurgical industryChemical industryPumps, FansMixers, CentrifugesBlowersDescaling pumpsWater industryWater supply andwaste water pumps23

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 4The advantagesSpeed control offers higherefficiency compared to throttlecontrol, during part-load operation. Reduced power and elimination of high wear throttledevice.High control accuracy and fastreaction times.Relieved motor start-up andsmooth acceleration of heavymasses.Robust design with long servicelife and high availability; easymaintenance.Easy to operate, low-maintenance components for universalapplication as speed control andspeed setting units.Suitable for a wide variety ofenvironmental conditions (i.e.applications in tropical climates,in the desert, in low temperaturezones; explosion-proof designsare also available).Wear-free transmission of powerthrough hydrodynamic energy ofa fluid.Low investment cost.Oil supply to connected equipment.Separation of driving and drivenmachine during operation.Damping of torsional vibrationsand shock loads.Realization of special requirements, such as load-free and/orquick start-ups, starting torquelimitation and/or limitation ofacceleration or deceleration.

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 5Function1 2 34 731276485Voith variable-speed turbo couplings are fluid couplings, connectingthe prime mover – in most casesan electric motor – with the drivenmachine. The coupling transmitsthe power by means of the kineticenergy of the fluid, mostly oil, circulating in a closed working chamberbetween the pump wheel on theinput shaft and an identical turbinewheel, connected to the output shaft.The fill level of operating fluid canbe varied during operation between“full” and “drained”, thus enablingexact and dynamic speed control ofthe driven machine across a widerange when the coupling operatesagainst different load characteristics.This operating range depends onthe load characteristics (torquerelative to speed) and the requiredcontrol accuracy.Simplified cross section:12345678Pump wheelTurbine wheelHousingScoop tube housingOil sumpOil circulation pumpScoop tubeWorking oil cooler45

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 6Voith variable-speed turbo couplingsTorque curvesTorque curves of different driven machines against variable-speed turbo coupling performance curvesOperating range12540%50%60%70% 80%SminIIIThe performance diagram showsthe transmittable coupling torquesTK at different scoop tube positionsas a function of the output speed.The desired output speed becomesa stable intersection between coupling torque TK and load torque(load curve).100%1100I75TK [%]30%2II35020%42510%IV0%0Operating ranges:I, IVIIIIIStarting rangeControl rangeOverload rangeThe continuity of the curve is subjectto modifications, since minor deviations of coupling size, circulationvolume and oil viscosity are possible.50Output speed [% of input speed]Parameters:Typical load curvesScoop tube position in %of scoop tube movement.1TKCoupling torque2SminMinimum slip requiredfor torque tranmission3n2) 100 [%]n14S (1 -n1 Input speedn2 Output speedConstant torque(e. g. positive displacement pumps,and compressors)Decreasing torque(e. g. boiler feed pumps operatingat varying pressure)Parabolic torque(resistance parabola, pumpswithout back pressure, fan)Decreasing torque(e. g. Boiler feed pumpsat fixed pressure operation)100

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 7Integration of variable-speed turbo couplinginto a control circuitVariable-speed turbo couplings serve to control the speed ofdriven machines. In many cases, the couplings are integratedinto an automatic process.Position control circuitProcess control circuitPole wheelwith pick-upDrivenmachineMotorScoop tubeposition controllerScoop tubeposition controllerActual value scoop tube position4-20 mADrivenmachineMotorSet value scoop tube position4-20 mASpeedmeasurementdeviceActual value scooptube positionSet value scooptube positionProcess controllerActualSpeedindicator process value4-20 mAPosition control circuit:Process control circuitComponents:Scoop tube actuatorincluding position control forcontinuous control operationComponents:Process controlerScoop tube actuatorincluding position control forcontinuous control operationSet valueprocess value4-20 mAIf the speed is to be used as aprocess value or if it is to bedisplayed or to be incorporated,a speed measuring device isrequired.Similar to the speed, a processvalue (e. g. pressure, flow, etc.)can be incorporated into a controlcircuit. Then this process value isused as set value.67

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 8Variable-speed turbo couplingsType SVTLCoupling type SVTL has a selfsupporting design in a tunnelhousing. The rotating parts aresupported in the closed, oil-tighthousing. Main motor and drivenmachine are connected to thevariable-speed coupling via shaftcouplings.The oil tank is integrated into thehousing, the oil pump is directdriven by the input shaft. The shaftsare supported in antifriction bearingswhich are force lubricated usingpressurized oil.Type SVTL1 2 34 7685Simplified longitudinal section12345678Pump wheelTurbine wheelShellScoop tube housingOil sumpOil circulation pumpScoop tubeWorking oil cooler

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 9Performance characteristics variable-speed turbo coupling type SVTL70006SVTL300200100806050400500 mary power rating P1 SVTL2VTL12L222L33500040001000 1200 1500 18003000 3600Primary speed n1 [rpm]SizeABCOil fillingWeight3669735001490110 l610 kg422-229735001490110 l630 kg422-22-2,0Variable-speed turbo coupling type SVTLin boiler feed pump drive.11206301780250 l850 kg487-219735001490110 l570 kg487-2211456301780250 l900 kg487-1212558001780500 l1200 kg56211456301780250 l970 kg562-1212558001780500 l1260 kg562-3313588001350450 l2200 kg65013107502000300 l1200 kg750- 6,313107502000300 l1300 kg750-12,814697251400400 l1750 kg*866-2214697251400400 l1800 kg*ABType SVTL Dimensions in mmC* With this design, oil tank extendsinto base, dimension B is thereforeexceeded.89

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 10Variable-speed turbo couplingsTypes SVNL, SVNLGCoupling types SVNL and SVNLGare of self-supporting design with ahorizontally split housing.The rotating parts are located in thecompletely closed, oil-tight housing.Main motor and driven machine areconnected to the variable-speedturbo coupling via shaft couplings.The oil tank is integrated into thehousing, a centrifugal oil pump (or,with certain designs, a gear pump)is used which is direct driven by theinput shaft.With type SVNL, the main shaftshave antifriction bearings. The bearings are forced lubricated usingpressurized oil.With type SVNLG, the main shaftshave sleeve bearings. The bearingsare force lubricated by pressurizedoil. For pre-lubrication prior to startup, an electric motor driven auxiliarylubrication pump is added.Type SVNLType SVNLG1231 234471186856Simplified longitudinal section12345678Pump wheelTurbine wheelShellScoop tube housingOil sumpOil circulation pumpScoop tubeWorking oil cooler57

Seite 111000 1200 1500 1011508,5-10-60000-22-2154001220010060400 500 6003000 36009001200 1500 18003000 3600Primary speed n1 [rpm]Primary speed n1 [rpm]Type SVNL Dimensions in mmSize866-22-26AABCOil fillingWeight1750106018201000 l3850 kg1000-21195010601920780 l3850 kg1000-22195010601920780 l4000 kg1150-21195010601920780 l4000 kg1150-22217010601920780 l4150 kg1210-21195010601920780 l4250 kgB750-801330-1220-112017821Primary power rating P1 [kW]NLSV001010080500 1NLSVSV10501260050040030011Primary power rating P1 32-32700050004000Performance characteristics variable-speed turbo coupling type SVNLG-5Performance characteristics variable-speed turbo coupling type SVNL2112:57 Uhr-823.12.20050-Cr104 en 1205.qxdType SVNLG Dimensions in mmVariable-speed turbo couplingtype SVNL in circulation pump drive.WeightCOil filling1330-12315080024001500 l12000 kg1330-21315080024001500 l10000 kg1390-21315080024001500 l11000 kg1540-21315080024001500 l12000 kg1780-21378090029003000 l16200 kgSizeABCOther sizes upon request1011

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 12Variable-speed turbo couplingsType SVLCoupling type SVL has a selfsupporting design with high powerdensity. Input and output shafts aresupported separately in a cast ironhousing. Main motor and drivenmachine are connected to thevariable-speed turbo coupling viashaft couplings.The oil sump is flanged to the housing. The coupling has two oil circuits:working oil and lubricating oil.Both are operated by mechanicallydriven pumps. A flow control valveadjusts the flow of the operating oil,thereby saving energy. The shaftsare supported in sleeve bearingswhich are force lubricated usingpressurized oil.Type SVL modular1 2 31148107965Simplified longitudinal section1234567891011Pump wheelTurbine wheelShellCoupling housingOil sumpOil circulation pumpScoop tubeFlow control valveAuxiliary lubricating pumpWorking oil coolerLube oil cooler

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 13Performance characteristics variable-speed turbo coupling type SVL ry power rating P1 [kW]500010001000200030004000 50007000Primary speed n1 [rpm]Further sizes and dimensions on request.Variable-speed turbo coupling type 562 SVLin crude oil/offshore pump drive.Variable-speed turbo coupling type SVLin a pipeline pump drive.1213

Cr104 en 1205.qxd23.12.200512:57 UhrSeite 14Variable-speed turbo couplingsType SVTWVariable-speed turbo coupling typeSVTW is operated with waterinstead of mineral oil as operatingmedium. It combines a new conceptwith proven technology. The coupling is directly flanged to the motorwhich results in compact designand easy installation.The coupling type is available bothin horizontal and vertical design.Applications are, amongst others,in the drive of pumps in irrigationsystems, in municipal water worksand associated waste water systems. The pumped water can beused as operating medium.Type SVTW46592310178Variable-speed water coupling type SVTW –horizontal design, flanged to electric motor.SVTW horizontal.Simplified longitudinal section12345678910Motor shaftCoupling housingPump wheelTurbine wheelCoupling shellScoop tubeOutput shaftWater supply lineWater return lineScoop tube linkage

Cr104 en 1205.qxd23.12.200512:58 UhrSeite 15Performance characteristics variable-speed turbo coupling type 0042248Primary power rating P1 [kW]08661000500502040080012001500 1800Primary speed n1 [rpm]SizeABCDWeight422410110565670570 kg487480135650755750 kg562577170747850950 kg6507201709809801350 kg750830195112011401800 kg866983220124313102400 kg10001155270143515003250 kg11501265270160017204300 kg13901450300188020655900 kgDType SVTW Dimensions in mmBACElectric motor (P 600 kW,n 990 rpm) with verticalwater coupling type 866 SVTWas drive of a drinking water pumpin German waterworks.1415

Cr104 en 1205.qxd23.12.200512:58 UhrSeite 16Variable-speed turbo couplingsTypes SVN, SVNKCoupling type SVNK is partly selfsupported. On the input side theweight of the rotating parts is supported by the shaft of the mainmotor; on the output side, a bearingis installed in the scoop tube housing to support the weight.Type SVN has a non self-supportingdesign, i. e. the weight of the rotating parts is supported by the motorshaft and the driven machine. As aresult of this simplified design, theshortest possible distance betweendriving and driven shaft can beachieved. The fixed parts with thescoop tube housing and the scooptube are mounted on top of the oiltank.Type SVNType SVNK1 2 31 2 34 74 7856865Simplified longitudinal section12345678Pump wheelTurbine wheelShellScoop tube housingOil sumpOil circulation pumpScoop tubeWorking oil cooler

Cr104 en 1205.qxd23.12.200512:58 UhrSeite 17Performance characteristics variable-speed turbo coupling type SVN / SVNK / SVNK 7566362027431Primary power rating P1 [kW]100105400 500 600 70010001500200030004000Primary speed n1 [rpm]Type SVN Dimensions in mmABC1C2Oil fillingWeight27432533540040015 l135 kg31632533540040015 l150 kg36644949551060555 l300 kg42246749551060555 l330 kg48746749551060555 l340 kg56257061573064095 l510 kg65057061573064095 l540 kg750740760800800240 l1020 kg866771760800800240 l1100 kgABSizeC2Variable speed coupling type 650SVNK with intermediate transmissiondriving a conveyor belt.C1Type SVNK dimensions upon request1617

Cr104 en 1205.qxd23.12.200512:58 UhrSeite 18Variable-speed turbo couplingsTypes SVNL vert., SVNK vert.Coupling type SVNL vert. is selfsupported and has a verticaldesign. The rotating parts are fullysupported in the housing.Coupling type SVNK vert. is partlyself-supported and has also beendesigned for vertical applications.The coupling is supported by themain motor shaft on the input side;on the output side, a bearing hasbeen incorporated into the scooptube housing.The housing of both types can beadapted to the flange of the drivenmachine. The oil supply is ensuredby a separate oil supply system.Depending on size, designs withboth antifriction and sleeve bearingsare available.Type SVNL vert.Type SVNK vert.8181223344775566Simplified longitudinal section12345678Pump wheelTurbine wheelShellScoop tube housingOil sumpOil circulation pumpScoop tubeWorking oil cooler

Cr104 en 1205.qxd23.12.200512:58 UhrSeite 19Performance characteristics variable-speed turbo coupling type SVNL vert.50004000300020003163663004 875 62650750-22-2286650010001150-Primary power rating P1 [kW]2210002004006008001200200030004000Primary speed n1 [rpm]Performance characteristic type SVNK vert see page 17Type SVNL vert. Dimensions in 4616561560BAASizeC*customized to suit motoror driven machineVariable-speed turbo coupling type SVNLvert. in waste water pump drive.Type SVNK vert. dimensions upon request1819

Cr104 en 1205.qxd23.12.200512:57 UhrSeite IICr 104 en 12.05 3000 MSW/WA Printed in Germany. Technical data and illustrations subject to change.Voith Turbo GmbH & Co. KGVariable-Speed DrivesVoithstr. 174564 Crailsheim, GermanyTel. 49-79 51 32-261Fax 49-79 51 iable-speed.com

Integration of variable-speed turbo coupling into a control circuit Variable-speed turbo couplings serve to control the speed of driven machines. In many cases, the couplings are integrated into an automatic process. Cr104_en_1205.qxd 23.12.2005 12:57 Uhr Seite 7

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