ProTec AUTOMATIC IDENTIFICATION SYSTEM HARDWARE .

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ProTecAUTOMATIC IDENTIFICATION SYSTEMHARDWAREINSTALLATION AND OPERATION MANUALcommunicationsAIS PART NUMBERAISA1000--00Rev. 02July 29/03P/N: 165M0014--00

Aviation RecordersMarine SystemsAIS Hardware I&O Manual 165M0014--00Rev. 02July 29/03The AIS products/software are being exported from theUnited States in accordance with the Export Administration Regulations ECCN 4D994, No License Required. Diversion contrary to U.S. law is prohibited. Inaccordance with U.S. Law (31 CFR Part 746, and Supplement No.1 to Part 774, and CFR Part 550) resale/re-export or transfer to the countries identified therein isprohibited without the prior written consent of the U.S.Department of Commerce.This manual contains date sensitive information.To verify the latest revision level of this manual,visit our document download site athttp://www.L-- 3ar.net.ECopyright 2003 by L-3 Communications.All rights reserved. No part of this manual may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying, recording, or by information storage and retrieval system,without permission in writing.Inquiries should be addressed to:L-3 CommunicationsAviation Recorders PublicationsVendor Code: 06141P. O. Box 3041Sarasota, Florida 34230Phone: (941) 371–0811FAX: (941) 377–5591Automatic Identification SystemRev. 02 Page iiJuly 29/03

Aviation RecordersMarine SystemsGENERALThis product and related documentation must be reviewed for familiarization with safetymarkings and instructions before operation.This board was constructed in an ESD (electro–static discharge) protected environment. This isbecause most of the semiconductor devices used in this board are susceptible to damage by staticdischarge.Depending on the magnitude of the charge, device substrates can be punctured or destroyed bycontact or mere proximity of a static charge. The results can cause degradation of device performance, early failure, or immediate destruction.These charges are generated in numerous ways such as simple contact, separation of materials,and normal motions of persons working with static sensitive devices.When handling or servicing equipment containing static sensitive devices, adequate precautionsmust be taken to prevent device damage or destruction.Only those who are thoroughly familiar with industry accepted techniques for handling static sensitive devices should attempt to service circuitry with these devices.In all instances, measures must be taken to prevent static charge build–up on work surfaces andpersons handling the devices.Automatic Identification SystemRev. 02 Page iiiJuly 29/03

Aviation RecordersMarine SystemsRETURN MATERIAL POLICYComponents and spare parts purchased from L--3 that are discrepant for any of the following reasons may be returned immediately provided the extended value of the parts are in excess of 100.00.1.OvershipmentsQuantity of parts received in excess of quantity specified on purchase order.2.Wrong Part NumbersReceipt of parts numbered other than those identified on a customer order where L--3 has not advised the customer by purchase order acknowledgment, by telex, or by notification on the shipping document that the receivedpart is a replacement for the ordered part.3.Parts Nonconforming to SpecificationsIf the extended value of the items is less than 100.00, the items are to be scrapped instead of returned. Whenthis occurs, notification must be sent to L--3 advising: (1) the reason for the rejection; (2) the items are less than 100.00 in extended value and have been scrapped, and; (3) whether credit or replacement is desired.If you wish to return material to L--3 for reasons other than warranty returns or those specified above, please contactan L--3 Account Administrator for authorization before proceeding. A Return Authorization Number will be assigned atthis time. Your request should specify the relevant Return Authorization Number, purchase order number, part number, quantity and the reason you wish the part returned.To assist us in processing these items more efficiently, we ask that all returned goods be accompanied by paperworkthat clearly indicates the following:1.2.3.4.4.Reason for return.Purchase Order Numbers.Correspondence Reference Number.Return Authorization Number.Copies of returned goods paperwork should be mailed to:L--3 COMMUNICATIONS CORPORATIONAVIATION RECORDERS DIVISIONP. O. Box 3041Sarasota, FL 34230--3041Attn: Tom Meloche / Marine Systems Product Support Department5.Parts returned under the above conditions should be addressed to:L--3 COMMUNICATIONS CORPORATIONAVIATION RECORDERS DIVISION6000 E. Fruitville RoadSarasota, FL 34232Attn: SERVICE DEPARTMENTComponent and spare parts purchased from L--3 that have been on the customer’s shelf for more than 10 weeks fromdate of receipt; have been installed in a component or on a vessel, are not covered by this procedure. Such partsmay be covered by warranty in which case they should be returned through normal warranty channels.Automatic Identification SystemRev. 02 Page ivJuly 29/03

Aviation RecordersMarine SystemsRETURN OF MATERIAL UNDER WARRANTY1.Material should be returned to the following address:L--3 COMMUNICATIONS CORPORATIONAVIATION RECORDERS DIVISION6000 E. Fruitville RoadSarasota, FL 34232Attn: WARRANTY RETURNS2.For returning overseas shipments, the following customs broker must be used:L--3 COMMUNICATIONS CORPORATIONAVIATION RECORDERS DIVISIONc/o A.J. ArangoAir Cargo Bldg.Hoover Blvd.Tampa Int’l AirportTampa, Florida 33634Tel: (813) 248--9220Fax: (813) 248--6013To ensure prompt handling of material returned under warranty, your return order and shipment should clearlyidentify the item as a warranty return, and a copy of such return order should accompany the shipment. Status ofwarranty in process will be provided by the Warranty Administrator.3.Warranty claims and warranty return orders pertaining to components and spare parts returned should bemailed to the following address:L--3 COMMUNICATIONS CORPORATIONAVIATION RECORDERS DIVISIONP. O. Box 3041Sarasota, FL 34230--3041Attn:Marine Systems Warranty AdministratorTel: (941) 377--5574Fax: (941) 377--5591RETURNED GOODSGoods returned to stock for credit at the request of the Buyer and authorized by the Seller, will be subject to a restocking charge of 10% of the purchase price if notified within 30 days of the order, and 25% of the purchase price if notifiedafter 30 days of the order.CANCELLATION CHARGEAny order wishing to be canceled must be approved by the pertinent Account Administrator and may be accountablefor a cancellation fee of 15%. This cancellation fee shall take into account expenses already incurred and commitments made by L--3.Automatic Identification SystemRev. 02 Page vJuly 29/03

Aviation RecordersMarine SystemsTHIS PAGE IS INTENTIONALLY LEFT BLANK.Automatic Identification SystemRev. 02 Page viJuly 29/03

Aviation RecordersMarine SystemsTABLE OF CONTENTSAUTOMATIC IDENTIFICATION SYSTEMSUBJECT/DESCRIPTIONPAGESECTION 1 -- ProTec AIS Introduction1.1.General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--31.1.1. System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--31.1.2. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--41.1.3. Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--51.2.Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--61.3.AIS Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--81.3.1. Compact Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--81.3.2. Integral Minimum Keyboard Display (MKD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--81.3.3. Integral GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--81.3.4. Data Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--81.3.5. Equipment List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--91.3.6. Operational Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--101.3.6.1 Autonomous and Continuous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--101.3.6.2 Assigned . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--101.3.6.3 Polled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--101.3.6.4 Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--101.3.7. DSC Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--111.3.8. AIS Broadcast Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--111.3.9. AIS Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--121.4.Interface Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--131.4.1. Pilot Systems Input Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--131.4.2. Pilot Systems Output Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--141.4.3. Pilot Input / Output Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--141.4.4. Long Range equipment interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--151.4.5. Long Range Input Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--151.4.6. Long Range Output Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--161.4.7. Sensor Input Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--18Automatic Identification SystemRev. 02 Page viiJuly 29/03

Aviation RecordersMarine SystemsTABLE OF CONTENTS(Continued)SUBJECT/DESCRIPTIONPAGESECTION 2 - ProTec AIS Operation2.1.Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--32.1.1. Minimum Keyboard Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--32.1.1.1 Power/Dim Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--42.1.1.2 Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--42.1.1.3 Key Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--42.1.1.4 Pilot Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--42.1.2. Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--42.1.3. Data Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--62.1.4. Data Entry Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--82.1.4.1 Vessel Data Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--92.1.4.2 Channel Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--112.1.4.3 Antenna Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--122.1.4.4 Text Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--132.1.4.5 Password Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--152.1.4.6 Change Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--162.1.4.7 System Alert Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--172.1.4.8 Alarm Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--172.1.4.9 Down--Time Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--18SECTION 3 -- ProTec AIS Installation3.1.Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--33.1.1. Transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--43.1.2. Connecting the IEC Data Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--93.1.2.1 Data Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--93.1.2.2 Data Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--103.1.2.3 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--133.1.3. Installing the VHF Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--153.1.4. Installing the GPS Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--163.1.5. PowerUp and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--19Automatic Identification SystemRev. 02 Page viiiJuly 29/03

Aviation RecordersMarine SystemsLIST OF FIGURESFIGURE TITLEPAGEFigure 1--1.AIS Transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--6Figure 2--1.AIS Transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--3Figure 2--2.NAV Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6Figure 2--3.Own Ship Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--7Figure 2--4.System Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--9Figure 2--5.Vessel Data Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--11Figure 2--6.Channel Management Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--12Figure 2--7.Antenna Position Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--12Figure 2--8.Antenna Position Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--13Figure 2--9.Safety Text Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--14Figure 2--10. Safety Text Review Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--15Figure 2--11. Password Entry Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--16Figure 2--12. Password Change Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--17Figure 2--13. System Alert Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--17Figure 2--14. Alarm Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--18Figure 2--15. Down--Time Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--18Figure 3--1.AIS Transponder Interconnection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--3Figure 3--2.AIS Transponder O&D Drawing with Trunion Bracket . . . . . . . . . . . . . . . . . . . . 3--5Figure 3--3.AIS Transponder O&D Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--6Figure 3--4.AIS Transponder Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--7Figure 3--5.Pilot Port Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--8Figure 3--6.AIS Transponder IEC Data Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--10Figure 3--7.IEC Data Cable Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--11Figure 3--8.IEC Data Cable External Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12Figure 3--9.AIS Transponder Antenna Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--17Figure 3--10. AIS Transponder Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--18Figure 3--11. AIS Transponder MKD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--19Figure 3--12. System Configuration Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--20Figure 3--13. Vessel Data Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--20Figure 3--14. Antenna Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--22Figure 3--15. Calculating Antenna Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--23Figure 3--16. Transponder Interconnection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--24Automatic Identification SystemRev. 02 Page ixJuly 29/03

Aviation RecordersMarine SystemsLIST OF TABLESTABLE TITLEPAGETable 1--1.AIS Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--9Table 1--2.Pilot System High--Speed Input Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . 1--13Table 1--3.Pilot System High--Speed Output Data Formats . . . . . . . . . . . . . . . . . . . . . . . . 1--14Table 1--4.Long Range Input Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--16Table 1--5.Long Range Output Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--17Table 1--6.Sensor Input Data and Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--18Table 2--1.Vessel Type Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--10Table 2--2.Password Type Menu Screen Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ProTec AUTOMATIC IDENTIFICATION SYSTEM HARDWARE AISPARTNUMBER AISA1000--00 communications INSTALLATION AND OPERATION MANUAL. MarineSystems AviationRecorders Rev.02 Pageii July29/03 AutomaticIdentificationSystem AIS Hardware I&O Manual 165M0014--00 Rev. 02 July 29/03 The AIS products/software are being exported from the United States in .

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