Genset Control Data Sheet KEA 320 / KEA 320 RP

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Genset controlKEA 320 / KEA 320 RPData sheetKEA 3X0 is also available for back panelinstallation, optionally with touch screenremote panel.GeneralGenset controls of KEA 3X0 series are used in standard as well as complex applicationsfor emergency power generation. The successor of reliable KEA 2X0 provides asignificantly extended scope of functions based on an industryleading system platform.KEA 3X0 complies with all current standard specifications for emergency powerapplications. Equipped with a comprehensive pre-configuration KEA 3X0 is the idealcompact genset control for generator packagers and system integrators.DB-KEA 320 / KEA 320 RP EN Version 04KEA 320 includes specifically designed algorithms and logic to start, stop, control, andprotect the genset, circuit breaker and the utility, where applicable. It allowsstandardizing on a single, affordable genset controller for distributed power generationapplications. The applications range from single stand-alone emergency backup powerto parallel load sharing of multiple gen-sets in complex, segmented distribution systemswith multiple utility feeds and tie breakers.Function overview Standard paralleling applications for up to 32 generators inPeak shaving operationStand-by operationAMF (Automatic Mains Failure) operationEmergency operationImport/Export operationIslanded & Utility parallel operationMicrogrids / Hybrid plants Easy to set up and commissionThe versatile KEA 3X0 sets new standards in power management and parallel operation Master or Slave control capabilityof gensets. At island or parallel operation mode load sharing of up to 32 gensets can berealized with a single utility. KEA 3X0 combines complete engine-generator control and Complete engine, generator and utilityprotectionprotection with advanced, peer-to-peer paralleling functionality and innovative featuresin a robust, attractive, user-friendly and all-in-one package. Synchronization logicIts integrated programmable logic functionalities provide outstanding application Five communication ports: Ethernet,flexibility and can often eliminate the need of an additional PLC control, yet can easily2xCAN (CANOpen and J1939), RS-485,integrate with SCADA or PLC-based control systems where desired. EnhancedUSBconnectivity enables fast and secure interfacing to other controls and communications Customizable logic, HMI screens, andsystemsalarmsKEA 320 also comes without a display in a rugged metal housing suitable for back panelinstallations. A sophisticated touch screen remote panel complements it as an operator Dedicated low temperature displayvariantscontrol panel. UL 61010-, UL 6200-, 2011/65/EUconform and marine compliant (ABS, LR)Kuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.deSubject to alterationStand: 10/2020Page 1 of 8

Data sheetKEA 320 / KEA 320 RPEasy-to-use software tools simplify configuring the genset controls of KEA 3X0 series while making it easy to customize the unit forspecific applications.FlexApp – This feature provides the tools to easily configure the number of operated breakers: None, Generator Circuit Breaker (GCB),and Mains Circuit Breaker (MCB).LogicsManager & AnalogManager (LM & AM) – LM/AM enables to customize the operation sequences and adapt them to specificneeds. The LM/AM accomplishes this by handling a range of measuring values and internal states, which are combined logically withoperators and programmable timers and can be cascaded through. This enables to create and/or modify control and relay functions.FlexIn – The analog inputs are configurable to operate with variable resistance sensors (0 to 2000 Ω), (0 to 1V) and/or 0 to 20 mAsenders.Flexible Outputs – Speed and voltage bias outputs are configurable to function with all speed governors and voltage regulators. Theoutputs can also be used as freely scalable outputs (e.g. for driving external meters).FlexCAN – Advanced network interfaces ensure unsurpassed control performance – from engine control up to total plant operation. TheKEA 3X0 series is capable of working with common industrial interfaces, including Ethernet, CAN, USB, and RS-485. The multiplecommunication proto-cols permit the KEA 3X0 series controls to communicate with a vast majority of engine control units (ECUs),external I/O boards, and PLCs. Modbus TCP, CANopen, SAE J1939, and Modbus RTU are supported.DynamicsLCD – The adaptive and interactive 5.7", 320x240 pixel sharp color graphical LCD display with soft keys and a clear menustructure ensures intuitive user operation and navigation. Customizable screens provide flexibility to program and visualize frequentlyused data at the press of a button. The face plate with tactile and illuminated buttons enhances the aesthetics and ergonomics of pushbutton operation.Features Three-phase true RMS power sensing with Class Iaccuracy Operation modes: AUTO, STOP, MANUAL, and TESTmodes accessible through face plate or discrete input Breaker control: Slip frequency/phase matchingsynchronization, open/close control, breaker monitoring Load transfer: open/closed transition, interchange, softloading/unloading, Utility parallel Load share and device to device communication overEthernet or CAN (“warm redundancy” possible) Remote control via interface (Modbus TCP, ModbusRTU) and via discrete/analog inputs for adjusting speed,frequency, voltage, power, reactive power, and powerfactor set points Freely configurable PID controllers for various controlpurposes, such as heating circuit control (CHPapplications), water level, fuel level, pressure and/orother process valuesKuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.de Direct support to several ECUs: Scania S6, MTU ADECECU7/8, Volvo EMS2 & EDC4, Deutz EMR2 & EMR3, MANMFR/EDC7, SISU EEM, Cummins and Woodward EGS02ECU Field ECU support and additional I/O expansion boardconnectivity through sequencer files “System Update” function for online troubleshootingand adding / removing generator sets Time/Date synchronization over Simple Network TimeProtocol (SNTP) Cylinder head/exhaust temperature monitoring(Temperatures come from J1939 or CANopen devices) ToolKit software for flexible setup from a singleconnection to the network. The ToolKit can be accessedeither via USB, or via Ethernet, or via CAN port.Multi-lingual capability: English, German, Spanish, French,Italian, Portuguese, Japanese, Chinese, Russian, Turkish,Polish, Slovakian, Finnish, SwedishSubject to alterationStand: 10/2020Page 2 of 8

Data sheetKEA 320 / KEA 320 RPRelated products Engine Speed Control actiVgen (Product Specification # 03419): P/N 2DVGEN0000 Remote Panel RP 300 (Product Specification # 37592): P/N 2A300R0700 ToolKit (Product Specification # 03366) I/O Expansion Board IKD1 (Product Specification # 37171): P/N 2RIKD1M000 Load Share Gateway LSG (Product Specification #. 37451) Electronic Pickup Unit EPU-100 (Product Specification #. 37562): P/N 2DEPU10000 CANbus based Remote Annunciator easYlite 100 (Product Specification #. 37279): P/N 2A300REL06 Power Generation Learning Module (Product Specification #. 03412): P/N 2SPGLM0000 Profibus Gateway ESEPRO (Application Note # 37577): P/N 2GESEPRO00 Ethernet (Modbus/TCP) Gateway ESENET (Application Note # 37576): P/N 2GESENET00 CANbus to Fiber Optic Converters (Application Note # 37598):DL-CAN P/N 2GDLCANS00 and DL-CAN-R P/N 2GDLCANR00 Remote Gateway Thermocouple Scanner AXIOMATIC AXTC20 WAGO and Phoenix expansion CAN couplersKuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.deSubject to alterationStand: 10/2020Page 3 of 8

Data sheetKEA 320 / KEA 320 RPTechnical DataGeneralPower supply12/24 VDC (8 to 40 VDC)Intrinsic consumptionmax. 14 W (LT: max.22W)Ambient temperature (operation)-20 to 70 C (LT: -40 to 70 C)Ambient temperature (storage)-30 to 80 C / -22 to 176 FAmbient humidity95%, non-condensingVoltage (software configurable)( / )100 Vac Rated (Vrated)69/120 VACMax. value (Vmax)86/150 VACand 400 Vac Rated (Vrated)277/480 VACMax. value (Vmax)346/600 VACRated surge volt. (Vsurge)4.0 kVAccuracyClass 0.5Measurable alternator windings3p-3w, 3p-4w, 3p-4w OD, 1p-2w, 1p-3wSetting range primary50 to 650,000 VACLinear measuring range1.25 VratedMeasuring frequency50/60 Hz (40 to 85 Hz)High Impedance Input; Resistance per path2.0 M Max. power consumption per path 0.15 WCurrent (Isolated, software configurable)Rated (Irated)1A or 5ALinear measuring rangeIgen 3.0 IratedImains/ground 1.5 IratedSetting range1 to 32,000 ABurden 0.10 VARated short-time overcurrent (1 s)[1] 50 Irated, [5] 10 IratedAccuracyClass 0.5PowerSetting range0.5 to 99,999.9 kW/kvarAccuracyClass 1.0Discrete inputsisolatedInput range12/24 VDC (8 to 40 VDC)Input resistanceapprox. 20 kOhmsRelay outputsisolatedContact materialAnalog inputs (isolated)AgCdO2.00 AAC@250 VAC; 2.00 ADC@24 VDC / 0.36 ADC@125 VDC /0.18 ADC@250 VDCfreely scalableType0 to 1V / 0 to 2000 Ohms / 0 to 20 mAResolution16 BitMaximum permissible voltage against genset Ground9VMaximum permissible voltage between genset Ground & PE100 VLoad (GP)Kuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.deSubject to alterationStand: 10/2020Page 4 of 8

Data sheetKEA 320 / KEA 320 RPAnalog outputs (isolated)freely scalableType 10 V / 20 mA / PWMBasic insulation voltage (continuously, AVRout)500 VACReinforced insulation voltage (continuously, AVRout)300 VACInsulation voltage (continuously, Gov out)100 VACResolution12 Bit 10 V (scalable)internal resistance 20 mA (scalable)maximum load 500 OhmsHousing Front panel flush mountingPlastic housingDimensions WxHxD282 216 96 mmFront cutout WxH249 [ 1.1] 183 [ 1.0] mmConnectionscrew/plug terminals 2.5 mm²Frontinsulating surfaceSealingFrontIP66 (with screw fastening)FrontIP54 (with clamp fastening)BackIP20Weightapprox. 1,850 gHousing Back panel mountingPowder Coated Sheet metal housingDimensions WxHxD250 227 50 mmConnectionscrew/plug terminals 2.5 mm²Protection systemIP 20Weightapprox. 2,150 gDisturbance test (CE)tested according to applicable IEC standardsListingsCE, UL, EAC, VDE-AR-4105/4110, CSAMarineLR (Type Approval), ABS (Type Approval)Kuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.deSubject to alterationStand: 10/2020Page 5 of 8

Data sheetKEA 320 / KEA 320 RPDimensionsPlastic housing for front panel mountingMetal housing for cabinet mountingRemote PanelTerminal diagram*Kuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.de* Pin 61KEA 320 RP-P1: No connectionKEA 320-P1: Protective earthSubject to alterationStand: 10/2020Page 6 of 8

Data sheetKEA 320 / KEA 320 RPFunction overviewKEA 3X0 SeriesVariant320 RP320PackageP1P1 (-LT)MeasuringGenerator voltage (3-phase/4-wire)120 / 480 V ACGenerator current (3x true r.m.s.)1/5AMains voltage (3-phase/4-wire)120 / 480 V ACMains or ground current (1x true r.m.s); Mains or ground current (selectable)1/5A2-phase /120 / 480 V ACBusbar voltageControlGenerator breaker control Mains breaker control Generator group breaker-Run-Up Synchronization-No of supported LS-5-devices (1 or 2 breaker controls)-Breaker control logic (open and closed transition 100 ms )2Automatic, Manual, Stop, and test operating modes Single and multiple-unit operation Mains parallel multiple-unit operation (up to 32 units) AMF (auto mains failure) and stand-by operation Critical mode operation GCB and MCB synchronization ( slipping / phase matching) Import / export control (kW and kvar) Load-dependent start/stop n/f, V, P, Q, and PF control via analog input or interface Load/var sharing for up to 32 gensets Freely configurable PID controllers3HMIDisplayColor Display with Softkey operationremoteintegrated- Start/stop logic for diesel / gas engines Counters for operating hours / starts / maintenance / active/reactive energy Configuration via PC (serial connection and ToolKit software (included)) Event recorder entries with real time clock (battery backup)Operating TemperatureKuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/Luhe1000-40 to 70 CPhone: 49 4171 798 0https://kuhse.de(-40/)-20 to 70 C-40 bis 70 CSubject to alterationStand: 10/2020Page 7 of 8

Data sheetKEA 320 / KEA 320 RPKEA 3X0 SerieVariant320 RP320PackageP1P1 (-LT)P1-LTProtectionANSIGenerator: voltage / frequency59/27/81O/81UGenerator: overload, reverse/reduced power32/32R/32FGenerator: Synch Check25Generator: unbalanced load46Generator: instantaneous overcurrent50Generator: time-overcurrent (IEC 255 compliant)51/51 VGenerator: ground fault (measured ground current)50GGenerator: power factor 55Generator: rotation fieldEngine: overspeed / underspeed12/14Engine: speed / frequency mismatchEngine: D auxiliary excitation failureEngine: Cylinder temperatureMains: voltage / frequency / synch check59/27/81O/81U/25Mains: phase shift / rotation field / ROCOF (df/dt)78I/OsInternal digital I/O expansion board-Speed input: magnetic / switching; Pickup Battery voltage monitor1Discrete alarm inputs (configurable)12 (10)Discrete outputs, configurablemax. 12External discrete inputs / outputs via CANopen32/32#1Analog inputs , configurable3Analog outputs: /- 10V, /- 20mA, PWM; configurable2External analog inputs / outputs via CANopen16 / 4Display and evaluation of J1939 analog values, “supported SPNs”CANbus communication interfaces100#2, #32#31Ethernet Modbus TCP Slave interfaceUSB Serial interface1RS-485 Modbus RTU Slave interface1Listings/Approvals CE Marked, VDE-AR-4105/4110, EAC,Part NumbersFront panel mounting with display#4-2A320CS100Cabinet back mounting without display2A320RS100-Spare connector kit2A320PS1002A320PS100#1#2#3#4selectable senders: VDO (0 to 180 Ohm, 0 to 5 bar), VDO (0 to 180 Ohm, 0 to 10 bar), VDO (0 to 380 Ohm, 40 to 120 C), VDO (0 to 380 Ohm, 50 to 150 C), Pt100, Pt1000,resistive input (one- or two-pole, 2pt. linear or 9pt. user defined )CAN#2 freely selectable during configuration between CANopen or J1939; please feel free to request more informationIt is possible to toggle between CAN and Ethernet load share line in STOP mode (“warm redundancy”)a screw and a clamp kit are delivered with the unit for fasteningKuhse Power Solutions GmbHAn der Kleinbahn 3921423 Winsen/LuhePhone: 49 4171 798 0https://kuhse.deSubject to alterationStand: 10/2020Page 8 of 8

compact genset control for generator packagers and system integrators. KEA 320 includes specifically designed algorithms and logic to start, stop, control, and protect the genset, circuit breaker and the utility, where applicable. It allows . Single and multiple-unit operation .

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