HGM9510 Genset Parallel (With Genset) Unit
HGM9510 Genset Parallel (With Genset) UnitUSER MANUALSmartgen Technology
CONTENTS1 OVERVIEW . 52 MODULES COMPARISON . 63 PERFORMANCE AND CHARACTERISTICS . 74 SPECIFICATION . 95 OPERATION . 105.1INDICATOR LIGHT. 105.2PUSHBUTTONS . 105.3LCD DISPLAY . 115.3.1 MAIN DISPLAY . 115.3.2 USER MENU AND PARAMETERS SETTING MENU . 135.4AUTO START/STOP OPERATION . 165.5MANUAL START/STOP OPERATION . 175.6SWITCH CONTROL PROCEDURES . 175.6.1 MANUAL TRANSFER PROCEDURES. 175.6.2 AUTOMATIC CONTROL PROCEDURE. 186 PROTECTIONS . 196.16.26.36.4WARNING ALARMS . 19SHUTDOWN ALARMS . 21TRIP AND STOP ALARMS . 23TRIP ALARM . 247 WIRING CONNECTION . 258 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS . 288.1CONTENTS AND SCOPES OF PARAMETERS . 288.2ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS. 388.2.1 DEFINED PERIOD OUTPUT . 418.2.2 DEFINED COMBINATION OUTPUT . 428.3DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS (ALL ACTIVE WHENCONNECT TO GRAND (B )) . 438.4SELECTION OF SENSORS . 458.5CONDITIONS OF CRANK DINSCONNECT SELECTION . 469 PARAMETERS SETTING . 4710 SENSORS SETTING. 4811 COMMISSIONING . 49
11.111.211.311.4STEP 1. SINGLE UNIT DEBUGGING . 49STEP 2: MANUAL PARALLEL OPERATION OFF-LOAD . 49STEP 3: MANUAL PARALLEL OPERATION ON-LOAD . 49STEP 4: AUTOMATIC PARALLEL OPERATION . 5012 TYPICAL APPLICATION . 5113 INSTALLATION . 5514 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE . .1214.1314.1414.1514.1614.1714.1814.1914.20CUMMINS ISB/ISBE . 57CUMMINS QSL9 . 57CUMMINS QSM11(IMPORT) . 58CUMMINS QSX15-CM570 . 58CUMMINS GCS-MODBUS . 58CUMMINS QSM11 . 59CUMMINS QSZ13 . 59DETROIT DIESEL DDEC III / IV. 59DEUTZ EMR2 . 60JOHN DEERE. 60MTU MDEC . 60MTU ADEC(SMART MODULE) . 61MTU ADEC(SAM MODULE) . 61PERKINS . 61SCANIA . 62VOLVO EDC3 . 62VOLVO EDC4 . 62VOLVO-EMS2 . 63YUCHAI . 63WEICHAI . 6315 USB . 6416 FAULT FINDING . 65
1 OVERVIEWHGM9510 controller is designed for manual/auto parallel system generators with similar ordifferent capacity. Additionally, it is suitable for single unit constant power output and mainsparalleling. It allows automatic start/stop, parallel running, data measurement, alarm protection aswell as remote control, remote measurement and remote communication function. It fit with LCDdisplay, optional Chinese, English and other languages interface, and it is reliable and easy touse.Utilizing the GOV (Engine Speed Governor) and AVR (Automatic Voltage Regulator) controlfunction, the controller is able to synchronize and share load automatically; it can be used toparallel with other HGM9510 controller.HGM9510 controller also monitors the engine, indicating the operational status and faultconditions accurately. When abnormal condition occurs, it splits bus and shuts down the genset,simultaneously the exact failure mode information is indicated by the LCD display on the frontpanel. SAE J1939 interface enables the controller to communicate with various ECU (ENGINECONTROL UNIT) which fitted with J1939 interface.The powerful 32-bit Microprocessor contained within the module allows for precision parametersmeasuring, fixed value adjustment, time setting and set value adjusting and etc.Majorityparameters can be configured from front panel, and all parameters can be configured by USBinterface (or RS485) to adjust via PC. It can be widely used in all types of automatic gen-setcontrol system with compact structure, advanced circuits, simple connections and high reliability.
2 MODULES COMPARISONHGM9210LCDHGM9220DimensionpixelAMFBUS MonitoringParallel connectionExpansion moduleInput PortOutput PortSensor NumberNeutral (Earth)currentSchedule functionETHERNETRS485GSMJ1939USBLINKReal-time clockEvent logMicro SD card 785 785 HGM HGM HGM9310 9320 94103.7”132 x 64 785785785HGM HGM HGM HGM9420 9610 9620 95104.3”480 x 272 788788885555 HGM9520 785 NOTE:(1) Two of the outputs are fixed: start output and fuel output.(2)HGM9510’s analog sensors are composed by 3 fixed sensors (temperature, pressure, level)and 2 configurable sensors.NOTE: The features of M9520/HGM9610/HGM9620 controllers mentioned in this document may change,please check the corresponding user manual for accurate information.
3 PERFORMANCE AND CHARACTERISTICS With ARM-based 32-bit SCM, high integration of hardware and more reliable; 480x272 LCD with backlight, multilingual interface (including English, Chineseor otherlanguages) which can be chosen at the site, making commissioning convenient for factorypersonnel; Improved LCD wear-resistance and scratch resistance due to hard screen acrylic; Silicon panel and pushbuttons for better operation in high/low temperature environment; RS485 communication port enable remote control, remote measuring, remote communicationvia ModBus protocol. Fittedwith CANBUS port and can communicate with J1939 genset. Not only can youmonitoring frequently-used data (such as water temperature, oil pressure, engine speed, fuelconsumption and so on) of ECU machine, but also control start, stop, raising speed andspeed droop via CANBUS port. Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systemswith voltage 120/240V and frequency 50/60Hz; Collects and shows 3-phase voltage, current, power parameter and frequency of Bus/mains. For Bus, controller has loss of phase and phase sequence wrong detection functions; Forgenerator, controller has over voltage, under voltage, over frequency, under frequency, overcurrent, over power, reverse power, loss of phase, phase sequence wrong detectionfunctions; Synchronizationparameters ： Voltage Difference Between Bus and Mains, FrequencyDifference Between Bus and Mains, Phase Difference Between Bus and mains; Multiplerunning modes in auto state: with load running, off load running, demand parallelrunning; Ramp on and ramp off function; 3 fixed sensors (temperature, oil pressure and liquid level); 2 configurable sensors can be set as sensor of temperature, oil pressure or fuel level; More kinds of curves of temperature, oil pressure, fuel level can be used directly and userscan define the sensor curves by themselves； Precision measure and display parameters about Engine,Temp. (WT) C/ F both be displayedOil pressure (OP)kPa/Psi/Bar all be displayedFuel level (FL)%(unit)Speed (SPD)Battery Voltage (VB)Charger Voltage (VD)r/min(unit)V (unit)V (unit)Hour count (HC) can accumulate Max. 65535 hours.
Start times can accumulate Max. 65535 times Protection: automatic start/stop of the gen-set, ATS(Auto Transfer Switch) control with perfectfault indication and protection function; All output ports are relay output; Parameter setting: parameters can be modified and stored in internal EEPROM memory andcannot be lost even in case of power outage; most of them can be adjusted using front panelof the controller and all of them can be modified using PC via USB or RS485 ports; Multiplecrank disconnect conditions (speed sensor, oil pressure, generator frequency) areoptional; Widelypower supply range DC(8 35)V, suitable to different starting battery voltageenvironment; Event log, real-time clock, scheduled start & stop generator (can be set as start genset once aday/week/month whether with load or not); Accumulative total run time and total electric energy of A and B. Users can reset it as 0 andre-accumulative the value which make convenience to users to count the total value as theirwish. Can control engine heater, cooler and fuel pump. With maintenance function. Actions (warning, tripand stop, shutdown) can be set whenmaintenance time out; Allparameters used digital adjustment, instead of conventional analog modulation withnormal potentiometer, more reliability and stability; IP55 waterproofness level can be achieved with the help of rubber-ring gasket between shelland control panel. Metal fixing clips enable perfect in high temperature environment； Modular design, anti-flaming ABS plastic shell, pluggable terminal, built-in mounting，compactstructure with easy installation；
4 SPECIFICATIONParameterWorking VoltageOverall ConsumptionAC Input:3 Phase 4 Wire3 Phase 3 WireSingle Phase 2 Wire2 Phase 3 WireAlternator FrequencySpeed Sensor VoltageSpeed Sensor FrequencyStart Relay OutputFuel Relay OutputFlexible Relay Output 1Flexible Relay Output 2Flexible Relay Output 3Flexible Relay Output 4Flexible Relay Output 5Flexible Relay Output 6Case DimensionsPanel CutoutCT Secondary CurrentWorking ConditionsStorage ConditionsProtection LevelInsulation IntensityWeightDetailsDC8. 0V to 35. 0V, uninterruptible power supply 4W (Standby mode: 2W)AC 15V - 360V (ph-N)AC 30V - 620V (ph- ph)AC 15V - 360V (ph-N)AC 15V - 360V (ph-N)50Hz/60Hz1. 0 V to 24 V (RMS)Maximum 10,000 Hz16A DC28V power supply output16A DC28V power supply output7A DC28V power supply output7A DC28V power supply output7A DC28V power supply output7A 250VAC passive output7A 250VAC passive output7A 250VAC passive output266mm x 182mm x 45mm214mm x 160mmRated 5ATemperature: (-25 70) CHumidity: (20 93)%RHTemperature:(-30 80) CIP55 GasketApply AC2.2kV voltage between high voltage terminal and lowvoltage terminal;The leakage current is not more than 3mA within 1min.0.95kg
5 OPERATION5.1 INDICATOR LIGHTNOTE: Selected light indicators description:Warning indicator and Alarm indicator:Alarm TypeWarning IndicatorWarningSlow flashingTrip AlarmSlow flashingShutdown AlarmOffTrip and Stop AlarmOffAlarm IndicatorSlow flashingSlow flashingFast flashingFast flashingRunning indicator: illuminated from crank disconnect to ETS while off during other periods.Genenerator normal light：It is light on when generator is normal; flashing when generator state isabnormal; off when there is no generator power.5.2 PUSHBUTTONSStopStop running generator in Auto/Manual mode; Lamp test(press at least 3 seconds); Reset alarm in stop mode;During stopping process, press this button again to stopgenerator immediately.StartStart genset in Manual mode.Manual ModePress this key and controller enters in Manual mode.Auto ModePress this key and controller enters in Auto mode.
Mute/ResetAlarmAlarming sound off; If trip alarm occurs, pressing the buttonat least 3 seconds can reset this alarm.CloseClose breaker in manual mode.OpenOpen breaker in manual mode.Up/IncreaseDown/Decrease1) Screen scroll;2) Up cursor and increase value in setting menu.1) Screen scroll;2) Down cursor and decrease value in setting menu.Left1) Screen scroll;2) Left move cursor in setting menu.Right1) Screen scroll;2) Right move cursor in setting menu.Set/ConfirmSelect viewing area.Exit1)Return to main menu;2) Return to previous menu in setting menu.NOTE: Pressandsimultaneously in manual mode will force generator tocrank. Successful start will not be judged according to crank disconnect conditions, operator willhave to crank the starter motor manually; when operator decides that the engine has fired, he/sheshould release the button and start output will be deactivated, safety on delay will be initiated.WARNING: Default password is 00318, user can change it in case of others change theadvanced parameters setting. Please clearly remember the password after changing. If you forgetit, please contact Smartgen services and send all information in the controller page of “ABOUT” tous.5.3 LCD DISPLAY5.3.1 MAIN DISPLAYMain screen show pages; useto scroll the pages and Main Screen, including as below,Gen: voltage, frequency, current, active power, reactive powerBus: voltage, frequencyEngine: speed, temperature, oil pressureSome status Status, including as below,to scroll the screen.
Status of genset and ATS Engine, including as below,Engine speed, engine temperature, engine oil pressure, fuel level, flexible sensor 1, flexiblesensor 2, battery voltage, charger voltage, engine accumulated run, accumulated start times.NOTE: If connected with J1939 engine via CANBUS port, this page also includes: coolantpressure, coolant level, fuel temperature, fuel pressure, inlet temperature, exhaust temperature,turbo pressure, total fuel consumption and so on. (Different engine with different parameters) Generator, including as below,Phase voltage, line voltage, frequency, phase sequence, current, Active Power(positive andnegative), total active power (positive and negative), Reactive Power(positive and negative), totalreactive power (positive and negative), Apparent Power, total apparent power, PowerFactor(positive and negative),average power factor (positive and negative), accumulatedenergy (kWh, kVarh, kVAh), multi power, earth current, negative sequence current.NOTE: Power factor shows as following,Remark:P stands for active powerQ stands for inactive powerPowerfactorCOS 0LCOS 0CP 0,Q 0P 0,Q 0ActivepowerInputInputReactivepowerInputOutputCOS 0LP 0,Q 0OutputInputCOS 0CP 0,Q 0OutputOutputConditionsRemarkLoad is inductive resistance.Load is capacitance resistance.Load is equal to one under excitationgenerator.Load is equal to one over excitationgenerator.Note:1. Input active power, generator send active power to load.2. Output active power, load supply electricity to generator.3. Input reactive power, generator send reactive power to load.4. Output reactive power, load send reactive power to generator. Bus, including as below,Phase voltage, line voltage, frequency, phase sequence SNYC, including as below,
Volt difference, freq difference, angle difference, active power percentage, target active powerpercentage, reactive power percentage, target reactive power percentage, GOV percentage, AVRpercentage and MSC status Alarm:NOTE: For ECU alarms and shutdown alarms, if the alarm information is displayed, checkengine according to it, otherwise, please check the generator manual according to SPN alarmcode. Event logMake records about all start/stop events (shutdown alarm, trip and stop alarm, manual /auto startor stop) and the real time when alarm occurs. Others, including,Time and Date, maintenance due, input/output ports status. About, including,Issue time of software and hardware version, product PD number.5.3.2 USER MENU AND PARAMETERS SETTING MENUPresskey for more than 3s to enter into user manual. ParameterAfter entering the correct password (factory default password is 00318) you can enter parametersettings screen. LanguageSelectable Chinese, English and others (default: Espanol) CommissioningOn load, off load or custom commissioning can be chosen. Custom commissioning can configureon load or not during commissioning, when to commissioning and select the mode aftercommissioning (manual mode, auto mode and stop mode). Clear users’ accumulatio
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