ALLDATA Online - 2000 Volkswagen Jetta L4 -1.8L Turbo (AWD .
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 1 of 305 Speed Manual 02JZoomSized for PrintSpecial tools and equipment 10-222 A Supporthttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 2 of 30 10-222 A/1 SupportV.A.G 1383A Transmission jack3282 Transmission support3282/8 Adjustment plate3282/40 Pin (3x)3282/59 SupportZoomSized for Printhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 3 of 30Special tools and equipment 3300 A Engine supportVW 457/1 Support rails3336 Transmission lifting beamAdditionally for vehicles with 6-Cyl. engines 10-222 A/3 AdapterModifying Support Rails VW 457/1 Support rails VW 457/1 are required to remove and install the transmission.ZoomSized for PrintTo secure support rail VW 457/1 to the subframe a new hole is required.Dimensions given are in mm. Drill an 8.5 mm (0.335 inch) diameter hole (arrow) in 5upport rail VW 457/1.Removing Remove engine cover.Note: Check whether a coded radio is installed as during the forthcoming work sequencesthe battery ground strap must be disconnected. Obtain radio code first if necessary. With ignition switched off disconnect battery ground strap.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 4 of 30Zoom Sized for PrintRemove intake hose -1 -, connector -2- and hose -3- from Mass Air Flow (MAF)Sensor.Remove complete air cleaner housing by unscrewing bolts -4- and -5-.Refer to; Powertrain Management.Transmissions up to 05.99Zoom Sized for PrintPull connector off vehicle speed sensor (arrow 1).Disconnect reverse light connector (arrow 2).http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 5 of 30Zoom Remove balance weight -A- and gear selector cable -B- from gear selector lever.Remove gear selector cable with washer and square nut (self-locking).Lift tab in direction of arrow and pull gate selector cable off actuating arm/relay lever C-Zoom Sized for PrintSized for PrintRemove cable support bracket from transmission (arrows), if necessary unclip hoseat cable support bracket first.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 6 of 30Zoom Sized for PrintRemove slave cylinder place to side and secure with wire, do not disconnect lines.Note: Do not depress clutch pedal.Zoom Sized for PrintRemove cable retainer (arrow -1-) on starter.Remove upper securing bolt (arrow -2-) on starter.Remove ground strap at engine/transmission upper securing bolt.Remove upper engine/transmission securing bolts.Remove engine/transmission upper securing bolts.Transmissions from 05.99http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 7 of 30Zoom Remove cable support bracket from transmission(arrows). If necessary unclip hose atcable support bracket first.Zoom Sized for PrintSized for PrintRemove circlip and pull off gate selector cable -A- with relay lever.Remove nut (arrow) and remove gear selector cable -B- with transmission selectorlever.Tie selector cable with transmission selector lever and gate selector cable with relaylever up.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 8 of 30Zoom Disconnect connector from vehicle speed sensor (arrow 1).Disconnect reverse light connector (arrow 2).Zoom Sized for PrintSized for PrintRemove slave cylinder and place to side, secured with wire. Do not disconnecthydraulic lines.Note: Do not depress clutch pedal.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Rem. Page 9 of 30Zoom Sized for PrintRemove cable retainer (arrow 1) on starter.Remove wiring and cable from starter.Remove ground strap at engine/transmission upper securing bolt.Remove upper securing bolt (arrow 2) on starter.Remove engine/transmission upper securing bolts.If there are hoses and cable connections in area of engine mounting eye for support1 0-222A, remove these now.ZoomSized for PrintContinued for vehicles with 4-Cyl. engine Fit support bar 1 0-222A together with legs 10222 A/1.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 10 of 30ZoomSized for PrintContinued for vehicles with 6-Cyl. engines Fit support bar 10-222A together with legs 10222 A/1 and adapters 10-222 A/3.Continued for all vehiclesTake weight of engine/transmission assembly on spindles.If fitted, remove center and left part of insulation tray below engine/transmission.Remove power steering line from starter and transmission.Remove starter. Refer to Starting and Charging.Remove right hand inner constant velocity joint protective cover from engine if fitted.Turn wheels fully onto left lock.Disconnect drive shafts from flanged shafts and tie up as high as possible. Do notdamage surface protection of parts.ZoomSized for Printhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 11 of 30 Remove flywheel small cover plate -A- behind right-hand flanged shaft (arrows), iffitted.Remove lower flywheel cover plate, if part of original equipment.Separate exhaust system and if necessary remove from subframe.Zoom Remove pendulum support (arrows A and B).Zoom Sized for PrintSized for PrintRemove transmission support (arrow A) from transmission.Remove hex bolts (arrows B) from left-hand hand assembly mounting.Incline engine/transmission assembly by lowering it via left spindle of support bar 10222A.The transmission mount -A- securing bolts (arrows) must be accessible.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 12 of 30Zoom Remove transmission mount -A- (arrows).Zoom Sized for PrintSized for PrintBolt support rail VW 457/1 to both pendulum support securing holes on subframe.Insert spacers totaling 6 mm between subframe and support rail VW 457/1. -A- Qty. 2hex bolts M 8 x 25Fit support 3300 A and secure (arrows).http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 13 of 30ZoomSized for PrintVehicles with 5 valve engine Remove a lower engine/transmission securing bolt so that support 3300 A can beinstalled. The support 3300 A must be installed directly next to the transmission onthe engine.Continued for all vehicles Press engine/transmission forward carefully.Note: Do not damage power steering line when moving engine/transmission assembly. Assemble transmission jack with transmission support 3282, adjustment plate 3282/8for "02A" transmission and support elements as follows:Place adjustment plate 3282/8 on transmission support 3282 (adjustment plate onlyfits in one position).Align arms of transmission support according to holes in adjustment plate.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 14 of 30Zoom Bolt support elements -A-, as illustrated, on adjustment plate.Zoom Sized for PrintPlace transmission jack under vehicle.Align adjustment plate parallel to transmission and lock safety supports ontransmission.Remove lower engine/transmission securing bolts.Zoom Sized for PrintSized for PrintPress transmission off dowels and carefully swing towards subframe.Lower transmission slightly and incline to left via spindles of transmission support3282.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 15 of 30Zoom Sized for PrintLower transmission carefully guiding right-hand flange shaft -A- in area of flywheel asillustrated. Guide left-hand flange shaft -B- in area of subframe.Note: When lowering, change position of transmission using the transmission support 3282spindles.Do not damage power steering line when lowering transmission.Transporting the transmissionZoom Sized for PrintBolt transmission lifting device 3336 to clutch housing.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 16 of 30Zoom Sized for PrintSet support arm on sliding piece with locking pin (arrow). No. of holes visible 5Lift transmission with workshop crane and transmission lifting device 3336.Place transmission, for example, onto transport container.InstallingZoomSized for PrintNote: Before installing the transmission press the clutch release lever toward thetransmission housing and secure it with an assembly pin, assembly bolt or a M 8 x 35bolt. Remove it after the transmission has been installed. The hole will then be sealedby the 3rd cable support bracket securing bolt or plugged.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 17 of 30Zoom When replacing a transmission, the sensors for the speedometer, gear selector andrelay lever must be transferred to the new assembly.Clean input shaft splines and lightly grease with GOOD 100 grease. The clutch platemust be able to slide lightly back and forth on the input shaft.Check whether dowel sleeves for aligning engine/transmission are fitted in cylinderblock, install if necessary.Ensure that intermediate plate is correctly positioned on engine.Zoom Sized for PrintSized for PrintBolt support rail VW 457/1 to both pendulum support securing holes on subframe.Insert spacers totaling 6 mm between subframe and support rail VW 457/1. -A- Qty. 2hex bolts M 8 x 25Fit support 3300 A and secure (arrows).http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 18 of 30ZoomSized for PrintVehicles with 5 valve engineThe support 3300 A must sit on the threaded boss on the engine.Continued for all vehicles Press engine forward carefully.Note: Do not damage power steering line. Assemble transmission jack with transmission support 3282, adjustment plate 3282/8for "02A" transmission and support elements as follows:Place adjustment plate 3282/8 on transmission support 3282. (Adjustment plate onlyfits in one position).Align arms of transmission support according to holes in adjustment plate.ZoomSized for Printhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 19 of 30 Bolt on support elements -A-, as illustrated, on adjustment plate.Place transmission on transmission jack.Align adjustment plate and transmission parallel with one another and lock safetysupports on transmission.Zoom Sized for PrintPlace transmission jack under vehicle, arrow symbol -B- ( Illustration V34-2670) onadjustment plate points to front of vehicle.Incline transmission to left via spindles of transmission mounting 3282.Insert transmission.Note: Do not damage power steering line. Install lower engine/transmission securing bolts.ZoomSized for Printhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 20 of 30 Remove support 3300 A (arrows).Remove bolts -A- and remove support rail VW 457/1.Install upper engine/transmission securing bolts.Zoom Install transmission mount -A- with new bolts (arrows).Align engine/transmission in installation position.Zoom Sized for PrintSized for PrintInstall new hex bolts (arrows -B-)for left hand assembly mounting in transmissionmounting.Mount transmission support (arrows -A-) to transmission.WARNING: Do not remove support bar 10-222A until the bolts securing the left-handtransmission mount have been tightened to torque setting.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 21 of 30Zoom Install lower engine/transmission securing bolt (arrow A).Install pendulum support (arrows). Use new bolts for securing.Reconnect exhaust system.Install retainer for power steering line on starter and on transmission.Zoom Sized for PrintSized for PrintIf removed, install small cover plate -A- behind right-hand drive flange (arrows).If removed, install large cover plate for clutch.Fit drive shafts to transmission.If removed, install protective cap for right-hand inner constant velocity joint to engine.Install starter.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 22 of 30Zoom Install slave cylinder.Zoom Sized for PrintSized for PrintInstall cable support bracket on transmission (arrows), if necessary push hose ontocable support bracket.Transmissions up to 05.99http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 23 of 30Zoom Install gear selector cable -B- and balance weight -A- on gear selector lever.Lift tab in direction of arrow and fit gate selector cable on follower/relay lever -C-.Zoom Sized for PrintSized for PrintAttach reverse light connector (arrow 2). Attach all other electrical connections andground wires to transmission and to engine/transmission securing bolts.Attach connector to speedometer sensor (arrow 1).Assemble air intake duct.Reconnect ground strap to battery.Note: Note radio coding for vehicles with coded radio. Check transmission oil.Adjust gear selector mechanism.Install engine cover.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 24 of 30 Install insulation tray below engine/transmission, if fitted.Transmission from 05.99Zoom Fit gear selector cable -B- with transmission selector lever (arrow).Fit gate selector cable -A- with relay lever and secure (arrow).Zoom Sized for PrintSized for PrintAttach reverse light connector (arrow 2). Attach all other electrical connections andground wires to transmission and to engine/transmission securing bolts.Attach connector to speedometer sensor (arrowAssemble air intake duct.Reconnect ground strap to battery.Note: Note radio coding for vehicles with coded radio.http://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 25 of 30 Check transmission oil.Adjust gear selector mechanism.Install engine cover.Install insulation tray below engine/transmission, if fitted.Continued for all vehiclesTightening torquesTransmission to engineZoomSized for Printhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 26 of 30ZoomSized for PrintVehicles with 4-Cyl. engine1. Also starter to transmission2. Only on engines with an aluminum oil pan,3. Large cover plate for flywheel only on engines with sheet steel oil pan (pan paintedblack)4. Small cover plate for flywheel Items A B - Fitting sleeveshttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 27 of 30ZoomSized for Printhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 28 of 30ZoomSized for PrintVehicles with 6-Cyl. engine1. Also starter to transmission2. Only on engines with an aluminum oil pan, on some engines M 10 x 50 bolts aretiffed and the tightening torque is 25 Nm.3. Flywheel cover plate only on engines with a sheet steel oil pan (pan painted black)Items A B - Fitting sleeveshttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 29 of 30ZoomSized for PrintTransmission mount -A- to transmission 50 Nm 90 Replace bolts.ZoomSized for PrintTransmission to bodyBolts -A- 25 NmBolts-B- 100 Nmhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
ALLDATA Online - 2000 Volkswagen Jetta L4-1.8L Turbo (AWD) - Transmission Re. Page 30 of 30ZoomSized for PrintRear transmission mountingBolts -A- 20 Nm 90 Bolts-B- 40 Nm 90 Replace boltsNote: Install engine transmission mountings stress free.Selector cable support bracket to transmission 25 NmSelector cable bolt to transmission selector lever 25 NmBalance weight to transmission selector lever 25 NmTransmission selector lever to transmission 20 Nmhttp://alldatapro.com/alldata/PRO V121241095 C36107 R0 OD N/0/77993956/789478. 9/16/2009
5 Speed Manual 02J Special tools and equipment 10 -222 A Support Zoom Sized for Print ALLDATA Online - 2000 Volkswagen Jetta L4 -1.8L Turbo (AWD) - Transmission Rem .
Instructions de montage Montageanleitung Instrucciones para el montaje 04020 01/2019. 2 . VOLKSWAGEN AMAROK 11 14 VOLKSWAGEN BEETLE 05 14 VOLKSWAGEN CC 12 14 VOLKSWAGEN EOS 06 14 VOLKSWAGEN FOX 06 12 VOLKSWAGEN CC 12 14 VOLKSWAGEN GOLF 04 14 VOLKSWAGEN JETTA 05 14 VOLKSWAGEN PASSAT 10 14
Volkswagen Group Sales India Private Limited Produced in India Subject to change without notice Issue: Aug 2011 www.volkswagen.co.in Your Volkswagen Dealer The New Jetta The New Jetta Jetta Brochure Open size: 59.4 (W) x 21 (H) cms Jetta Brochure Close size: 29.7 (W) x 21(H) cms
CAIS Program ALLDATA's Certified Automotive Information Specialists program tests students and shop technicians on the skills and knowledge needed to use ALLDATA Repair and ALLDATA Collision at a professional level. PRICING: ALLDATA Repair: Education- 1,200 - Annually Government- 1,500 - Annually ALLDATA Collision:
Courtesy of VOLKSWAGEN UNITED STATES, INC. (3) Applies to vehicles equipped with power windows only. (4) Battery powered. (5) Manual transmission only. NOTE: Thirteenfold auxiliary relay panel is under driver's side of dash, behind lower instrument panel trim. 2000 Volkswagen Jetta GL 2000 ELECTRICAL' 'Fuses & Circuit Breakers - Golf, GTI & Jetta
The Jetta 03 Contents. 04 Exterior 08 Interior 14 Radio/navigation and driver's assistance systems 16 Wheels 18 Paint and Upholstery 20 Combinations 24 Technical specification 26 Technology and Dimensions 28 Volkswagen service Front cover model shown is Jetta GT with optional 18" 'Charleston' alloy wheels Model shown is Jetta GT with optional 18" 'Charleston' alloy wheels and .
The New Jetta Your Volkswagen Dealer Volkswagen Group Sales India Private Limited Produced in India Subject to change without notice Issue: October 2013 www.volkswagen.co.in The New Jetta. 2 3 Euphoria. At the turn of a key. 4 5 . Electronic Stabilisation Programme (ESP)
Subject: 2006-2007 Rabbit/R32/ GTI, 2005-2007 Jetta/Jetta Wagon, . We are writing to inform you of a service action repair that is available for your vehicle free of charge. Our records show that . Volkswagen Service & Quality .
thermal management system to investigate potential integration opportunities with the internal combustion engine (ICE) and heating ventilation and air conditioning (HVAC) thermal management systems. Documented the analysis in a Department of Energy (DOE) milestone and an SAE publication (2010- 01-0836). Collaborations The Advanced Power Electronics and Electric Machines activity under .
