Disassembly - Discount Marine

3. Remove handle and handle bushing.Disassemblya1. Remove control handle by first removing throttleonly button. Place the control handle in thethrottle-only position. Push “In” on button andplace control handle forward. Throttle-only button can now be removed. If button cannot be removed with fingers, use a small screwdriver andpry out gently.Place Control inThrottle-Only PositionBefore Attempting ToRemove Buttona74407a - Bushingb4. Feed trim wires from behind bezel and unplug atconnector.ba74410a - Handle Assemblyb - Throttle-Only Buttonc2. Remove 11/16” retainer bolt holding handle tomodule.74406aa - Wiring Harness Connectorb - Trim and Trailering Switch Wiring Connectorc - Trim and Trailering Switch Wiresb74409a - Handle Assemblyb - Retaining Bolt11-2 - COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL90-814705R2

5. Remove bezel cover using a small screwdriverand prying on either the top or bottom of bezel topop tabs out of the bezel notches.c7. Remove bezel from boat panel by removingscrews and nuts as shown.bccdbabdb74404aabcd-b74405abcdBezel CoverCover TabNotch in BezelBezel6. Remove module assembly by loosening three.250x20x.750 hex screws fastening module assembly to bezel assembly.-Screw .250x20x1.750 (3)Washers (3)Nuts .250x20 (3)Mounting Surface8. Remove lanyard switch by pushing up on lanyardretainer, located on back of bezel. Locate wireconnections for switch and unplug. This will be anelectrical connection or soldered connection.baabc54587a - .250x20x.750 Hex Screwsb - Bezel54592a - Lanyard Retainerb - Bezelc - Lanyard Switch90-814705R2COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL - 11-3

9. Remove friction set screw using a 1/8” allenwrench.11. Remove phillip screw securing handle cover tocontrol handle.cbcaab54589a - Handle Assemblyb - Screwdriverc - Phillip Head Screwa - Bezelb - Friction Set Screwc - 1/8” Allen Wrench12. Slide two components apart.10. Disassemble handle by first removing phillipscrew and washer holding shift release. Removerelease lever and spring.aedaccbb54588abcde-Phillip ScrewdriverHandle AssemblyPhillip ScrewRelease LeverSpring (Located inside of Release Lever)54590a - Control Handle Coverb - Control Handlec - Trim Switch11-4 - COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL90-814705R2

13. Remove trim switch. If control has a trailer switch,this can be removed with trim switch.Assembly1. Install trim switch into handle grip as shown. Ifcontrol has a trailer switch, install both switchesinto handle grip.aab54591ca - Control Handle Coverb - Trim Switch14. For module disassembly, refer to Section 13.bCleaning and Inspection1. Clean all components thoroughly and check forwear or breakage.CAUTION54590Do not clean electrical, non metallic, or components with decals or stickers with any solventcleaners or damage to component may occur.a - Control Handle Coverb - Control Handlec - Trim SwitchRoute wires through handle as shown. Slide control handle into handle grip until grip seats againsthandle completely. Install screw to secure grip tohandle.CAUTIONModules with trailer switch, be careful slidingtwo parts together. Trailer wires catch on handlevery easily.90-814705R2COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL - 11-5

2. Divide trim wires over screw boss and route wiresaround handle shaft as shown.3. Install lanyard switch by placing switch into control bezel from the front side. Push lanyard retainer over switch on the rear side of bezel to holdswitch into place.bac5459255133Install spring into round boss on top of red shiftrelease lever. Attach both spring and lever tocontrol handle by positioning shift lever springover handle grip screw. Push “Up and In” on shiftlever until screw boss is located into shift leverslot. Install screw and washer.a - Lanyard Retainerb - Bezelc - Lanyard Switch4. Install friction set screw using a 1/8” allen wrench.Do not install allen screw beyond flush with center bore. The friction will be adjusted after controlinstallation.decbacaba - Bezelb - Friction Set Screwc - 1/8” (3.1mm) Allen Wrench54588abcde-Phillip Head ScrewHandle AssemblyScrewdriverSpring(Red) Shift Release Lever11-6 - COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL90-814705R2

5. Feed lanyard switch wires through mountingsurface hole and install bezel to mounting surface using three screws, torque to 100 lb. in.(11.3 N·m).7. Install the bezel cover. Secure the bezel cover byinserting the cover tabs into the notches in thebezel.cccbdbbada74404abcd-Screw .250x20x1.750 (3)Washers (3)Nuts .250x20 (3)Mounting Surface74405NOTE: If mounting hole has not been installed, referto Installation and Operations Guide for hole dimensions and templates.6. Install control module assembly to bezel usingthree .250x20x.750 hex screws. Torque to 25 lb.in.abcd-Bezel CoverCover TabNotch in BezelBezel8. Route the trim switch and trailering switch leadsfrom the handle assembly thru the bezel openingas shown.acbacb54587a - .250x20x.750 Hex Screwsb - Control Module Assemblyc - BezeldIf control module is not assembled, refer to“Module Assembly” in Section 13. For shiftand throttle cable installation, refer to “Installation and Operator’s Manual” (90-827290--1).90-814705R274406abcd-BezelTrailer SwitchTrim and Trailer Switch LeadsHandleCOMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL - 11-7

CAUTIONVerify trim/trailer wires are not pinched whenmounting remote control module to panel ofboat. Trim wires must be free to move with theremote control handle.10. Install the bushing into the Commander 3000Classic bezel. Line up the notch in the bezel withthe rectangular protrusion in the bushing.acCAUTIONDO NOT sta-strap or otherwise secure trim leadswithin 12 in. (305 mm) of panel exit. Allow sufficient slack in leads to permit free movement oftrim leads through the full range of shift handlemotion.9. Connect the trim and trailering switch wires to appropriate wiring harness.bab74407a - Notch in Bezelb - Rectangular Protrusionc - BushingWARNINGc74406a - Wiring Harness Connectorb - Trim and Trailering Switch Wiring Connectorc - Trim and Trailering Switch WiresThe control handle 11/16 in. hex retaining boltmust be torqued to 150 lb. in. (17 N·m). Failure totorque retaining bolt as specified could allowhandle to disengage with subsequent loss ofthrottle/shift control. If the remote control handleis removed and reinstalled for any reason, placeLoctite 271 (obtain locally) on threads of retaining bolt and torque to 150 lb. in. (17 N·m). Excessive tightening torque may result in handle shaftfailure.11. Place handle assembly onto the remote controlmodule in the neutral detent position and securewith 11/16 in. brass hex bolt. Torque bolt to 150lb. in. (17 N·m).aOb74409a - Handle Assemblyb - Retaining Bolt [Torque to 150 lb. in. (17 N·m)]O11-8 - COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROLLoctite 271 (Obtain Locally)90-814705R2

12. Install Throttle-Only button.15. Use an allen wrench to adjust the control handletension to desired tension.abab7441274410a - Handle Assemblyb - Throttle-Only Button13. Make wiring connections for neutral start safetyswitch, lanyard stop switch (if equipped) and trimswitch (if equipped). Attach power trim harnessconnector (if equipped). Refer to “ElectricalConnections” Section 14.a - 1/8” (3.1mm) Allen Wrenchb - Control Handle Tension Screw(Clockwise - Increase)(Counterclockwise - Decrease)14. Move the control handle forward 45 degrees toexpose the handle tension adjusting screw.a45b74411a - Control Handleb - Tension Adjusting Screw90-814705R2COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL - 11-9

tion and Operator’s Manual” (90-827290--1). 7. Install the bezel cover. Secure the bezel cover by inserting the cover tabs into the notches in the bezel. 74405 a c b d c b a - Bezel Cover b - Cover Tab c - Notch in Bezel d - Bezel 8. Route the trim switch and trailering switch leads from the handle assembly thru the bezel opening as shown .