2014 Tiguan - National Highway Traffic Safety Administration

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2014TiguanQuick ReferenceSpecification Book

2014 Volkswagen TiguanQuick Reference Specification BookTable of ContentsGeneral Information. 1Decimal and Metric Equivalents.1Distance/Length.1Tightening Torque.2Nm-to-lb·ft (ft·lb).2Nm-to-lb·in (in·lb), kg·cm.3N·cm-to-lb·in (in·lb), kg·cm.3kg·cm-to-lb·in (in·lb), N·cm.4Warnings and Cautions.4WARNINGS.4CAUTIONS.7Vehicle Identification. 9Vehicle Identification Number (VIN) Location.9VIN Decoder.10Sales Codes. 12Engine Codes.12Transmission Codes.12Vehicle Lifting. 13Hoist and Jack Mounting Points.13Front.13Rear.14ENGINESEngine Mechanical – 2.0L CCTA . 15General, Technical Data.15Engine Number Location.15Engine Data.16Engine Assembly – 2.0L CCTA.18Engine/Transmission Mount Overview.18Fastener Tightening Specifications.19Crankshaft, Cylinder Block – 2.0L CCTA.20Ribbed Belt Drive Overview.20VW Tiguan Quick Reference Specification Book February 2014i

Accessory Bracket Bolt Tightening Sequence.21Sealing Flange and Dual Mass Flywheel/Drive PlateOverview.22Sealing Flange Tightening Specifications.23Crankshaft Overview.24Crankshaft Assembly Tightening Specifications.25Piston and Connecting Rod Overview.26Cylinder Block Bearing Shell Identification.27Bearing Cap Bearing Shell Identification.29Crankshaft Dimensions.30Piston Ring End Gaps.30Piston Ring Clearance.30Piston and Cylinder Dimensions.30Cylinder Head, Valvetrain – 2.0L CCTA.32Cylinder Head Overview.32Crankcase Ventilation Tightening Specification.34Loosening the Cylinder Head Bolts.35Cylinder Head Tightening Specifications.36Timing Chain Cover Overview.38Upper Timing Chain Cover Tightening Specifications.39Lower Timing Chain Cover with 8 Bolts TighteningSpecifications.40Lower Timing Chain Cover with 15 Bolts TighteningSpecifications.41Camshaft Timing Chain Overview.42Balance Shaft Timing Chain Overview.44Intermediate Sprocket Bolt Tightening Sequence.45Valvetrain Overview.46Cylinder Head Cover Tightening Specifications.47Valve Dimensions.48Compression Pressures.48Lubrication – 2.0L CCTA.50Oil Pan and Oil Pump Overview.50Upper Oil Pan Tightening Specifications.52Oil Pan Tightening Specifications.53Oil Separator Tightening Specification.54Oil Filter, Oil Cooler and Oil Pressure Switch Overview.56Cooling System – 2.0L CCTA.58Coolant Pump and Thermostat Overview.58Coolant Pump Tightening Specification.59After-Run Coolant Pump -V51- Overview.60Coolant Pipes Overview.61Radiator, Fan Shroud and Fan Overview.62iiVW Tiguan Quick Reference Specification Book February 2014

Fuel Supply – 2.0L CCTA.64Accelerator Pedal Module Overview.64Fuel Tank and Attachments Overview.66EVAP System Overview.68EVAP System Overview, with an Additional Filter.69Turbocharger – 2.0L CCTA.70Charge Air Cooler System Overview.70Wastegate Bypass Regulator Valve -N75- andTurbocharger Recirculation Valve -N249-.72Coolant Supply and Oil Return Pipes Overview.74Turbocharger and Coolant Return Pipe Overview.76Turbocharger Nut Tightening Specifications.77Vacuum Diaphragm Overview.78Multiport Fuel Injection – 2.0L CCTA.80Air Filter Housing Overview.80Intake Manifold Overview.82Fuel Rail and Injector Overview.84High Pressure Pump Overview.86Technical Data.87Exhaust System – 2.0L CCTA.88Exhaust System Overview.88Tightening Torque and Installed Dimension of theClamping Sleeve.90Ignition – 2.0L CCTA.91Ignition System Component Overview.91Technical Data.92TRANSMISSIONSManual Transmission – 0A6. 93General, Technical Data.93Transmission Identification.93Engine Codes, Transmission Allocation, Ratios andCapacities.95Clutch – 0A6.96Clutch Pedal Overview.96Hydraulics Overview.98Clutch Release Mechanism Overview.100Luk Clutch Assembly Overview.101Sachs Clutch Assembly Overview.102Controls, Housing – 0A6.104Shift Lever and Housing.104VW Tiguan Quick Reference Specification Book February 2014iii

Shift and Selector Cables.106Engine and Transmission Mount Overview.108Transmission Housing and Shift Unit. 110Input Shaft, Output Shafts, Differential, and Shift Rods. 112Transmission Housing Overview. 114Transmission to Engine Tightening Specifications. 115Automatic Transmission – 09M.116General, Technical Data.116Identification on Transmission. 116Engine and Transmission Code Allocation. 117Controls, Housing – 09M.118Selector Mechanism Overview. 118Transmission Fluid Cooler Overview. 119Transmission to Engine Tightening Specifications.120Gears, Hydraulic Controls – 09M.121Fastener Tightening Specifications.121Rear Final Drive, Differential – 0A6.122Bevel Box Overview.122Bevel Box to Transmission Bracket Stud/Nut TighteningSequence and Specifications.123General, Technical Data.124Rear Final Drive Identification.124Code Letters and Transmission Allocation.125Haldex Clutch Overview.126All Wheel Drive Control Module J492 Overview.127Haldex Clutch Components Overview.128Driveshaft Overview.130ivVW Tiguan Quick Reference Specification Book February 2014

General InformationGeneralInformationDecimal and Metric EquivalentsDistance/LengthTo calculate: mm x 0.03937 9.010.020.030.040.050.060.070.080.090.0100.0VW Tiguan Quick Reference Specification Book 6789102030405060708090100February 91.181.571.972.362.763.153.543.941

Tightening TorqueNm-to-lb·ft (ft·lb)To calculate: Nm x 0.738 9207214221229236243251258266273280288295VW Tiguan Quick Reference Specification Book February 2014

Nm-to-lb·in (in·lb), 49459469479489500510GeneralInformationTo calculate: Nm x 8·85 lb·in Nm x 10.20 kg·cmN·cm-to-lb·in (in·lb), kg·cmTo calculate: N·cm x 0.089 lb·in N·cm x 0.102 6717682879297102VW Tiguan Quick Reference Specification Book February 20143

kg·cm-to-lb·in (in·lb), N·cmTo calculate: kg·cm x 0.868 lb·in kg·cm x 9.81 s and CautionsWARNINGS Some repairs may be beyond your capability. If you lack the skills,tools and equipment, or a suitable workplace for any proceduredescribed in this manual, we suggest you leave such repairs to anauthorized dealer service department or other qualified shop. Do not reuse any fasteners that have become worn or deformedduring normal use. Many fasteners are designed to be used onlyonce and become unreliable and may fail when used a secondtime. This includes, but is not limited to, nuts, bolts, washers, selflocking nuts or bolts, circlips and cotter pins. Always replace thesefasteners with new parts. Never work under a lifted car unless it is solidly supported onstands designed for the purpose. Do not support a car on cinderblocks, hollow tiles or other props that may crumble undercontinuous load. Never work under a car that is supported solelyby a jack. Never work under the car while the engine is running. If you are going to work under a car on the ground, make surethe ground is level. Block the wheels to keep the car from rolling.Disconnect the battery negative (-) terminal (ground strap) toprevent others from starting the car while you are under it.4VW Tiguan Quick Reference Specification Book February 2014

Remove rings, bracelets and other jewelry so they cannot causeelectrical shorts, get caught in running machinery, or be crushed byheavy parts. Tie back long hair. Do not wear a necktie, a scarf, loose clothing,or a necklace when you work near machine tools or runningengines. If your hair, clothing, or jewelry were to get caught in themachinery, severe injury could result. Do not attempt to work on your car if you do not feel well. Youincrease the danger of injury to yourself and others if you are tired,upset, or have taken medication or any other substance that maykeep you from being fully alert. Illuminate your work area adequately but safely. Use a portablesafety light for working inside or under the car. Make sure the bulbis enclosed by a wire cage. The hot filament of an accidentallybroken bulb can ignite spilled fuel, vapors or oil. Use a suitable container to catch draining fuel, oil, or brakefluid. Do not use food or beverage containers that might misleadsomeone into drinking from them. Store flammable fluids awayfrom fire hazards. Wipe up spills at once, but do not store oily ragswhich can ignite and burn spontaneously. Always observe good workshop practices. Wear goggles when youoperate machine tools or work with battery acid. Wear gloves orother protective clothing whenever the job requires working withharmful substances. Greases, lubricants and other automotive chemicals contain toxicsubstances, many of which are absorbed directly through the skin.Read the manufacturer’s instructions and warnings carefully. Usehand and eye protection. Avoid direct skin contact Disconnect the battery negative (-) terminal (ground strap)whenever you work on the fuel or electrical system. Do not smokeor work near heaters or other fire hazards. Keep an approved fireextinguisher handy. Friction materials (such as brake pads or shoes or clutch discs)contain asbestos fibers or other friction materials. Do not createdust by grinding, sanding, or cleaning with compressed air. Avoidbreathing dust. Breathing any friction material dust can lead toserious diseases and may result in death.(WARNINGS cont’d on next page)VW Tiguan Quick Reference Specification Book February 20145GeneralInformation Never run the engine unless the work area is well ventilated.Carbon monoxide kills.

WARNINGS (cont’d) Batteries give off explosive hydrogen gas during charging. Keepsparks, lighted matches and open flame away from the top of thebattery. If hydrogen gas escaping from the cap vents is ignited, itignites the gas trapped in the cells and causes the batteryto explode. Connect and disconnect battery cables, jumper cables or a batterycharger only with the ignition off. Do not disconnect the batterywhile the engine is running. Do not quick-charge the battery (for boost starting) for longer thanone minute. Wait at least one minute before boosting the battery asecond time. Do not allow battery charging voltage to exceed 16.5 volts. Ifthe battery begins producing gas or boiling violently, reduce thecharging rate. Boosting a sulfated battery at a high charging ratecan cause an explosion. The A/C system is filled with chemical refrigerant, which ishazardous. The A/C system should be serviced only by trainedtechnicians using approved refrigerant recovery/recyclingequipment, trained in related safety precautions, and familiar withregulations governing the discharging and disposal of automotivechemical refrigerants. Do not expose any part of the A/C system to high temperaturessuch as open flame. Excessive heat increases system pressureand may cause the system to burst. Some aerosol tire inflators are highly flammable. Be extremelycautious when repairing a tire that may have been inflated using anaerosol tire inflator. Keep sparks, open flame or other sources ofignition away from the tire repair area. Inflate and deflate the tire atleast four times before breaking the bead from the rim. Completelyremove the tire from the rim before attemptingany repair. Some cars are equipped with a Supplemental Restraint System(SRS) that automatically deploys airbags and pyrotechnic seatbelt tensioners in the event of a frontal or side impact. Theseare explosive devices. Handled improperly or without adequatesafeguards, they can be accidentally activated and cause seriousinjury. The ignition system produces high voltages that can be fatal.Avo

2 VW Tiguan Quick Reference Specification Book February 2014 Tightening Torque Nm-to-lb·ft (ft·lb) To calculate: Nm x 0.738 lb·ft Nm lb·ft

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